Chaitra Chandrakant Shanbhag, Regupathi Iyyaswami, Prasanna D. Belur
{"title":"Studies on the physical properties of the Three-Liquid-Phase System of n-Hexane-ethanol-NaH2PO4-water","authors":"Chaitra Chandrakant Shanbhag, Regupathi Iyyaswami, Prasanna D. Belur","doi":"10.1016/j.cherd.2024.12.020","DOIUrl":"10.1016/j.cherd.2024.12.020","url":null,"abstract":"<div><div>The physical properties, density, viscosity, and refractive index of equilibrated phases of the Three-Liquid-Phase System (TLPS) formed by n-Hexane+ethanol+sodium dihydrogen phosphate (NaH<sub>2</sub>PO<sub>4</sub>) +water were determined at 303.15 K and analysed as a function of change in concentration of individual phase forming components. The ternary plots were plotted to locate the shift in three-phase region with variation in system components. It was observed that the increase in total concentration of both ethanol and NaH<sub>2</sub>PO<sub>4</sub> in a system showed a reduction of density and viscosity in the middle phase and was found to increase in the top and bottom phases; however, the refractive index of all three phases was increased. The effect of change in concentration of n-Hexane was observed to be different, like the density and viscosity of top and middle phases were found to decrease with increasing concentration of n-Hexane, and both the properties were found to increase in the bottom phase. In contrast, the refractive index of the top and bottom phases decreased with increasing concentration of n-Hexane. The influence of tie line lengths (TLL), which indicates the equilibrium characteristics between the phases, on the interfacial tension between the phases was also studied.</div></div>","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 18-27"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101413","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jesús Manuel Núñez-López , Juan Gabriel Segovia-Hernández , Eduardo Sánchez-Ramírez , José María Ponce-Ortega
{"title":"Integrating metaheuristic methods and deterministic strategies for optimizing supply chain equipment design in process engineering","authors":"Jesús Manuel Núñez-López , Juan Gabriel Segovia-Hernández , Eduardo Sánchez-Ramírez , José María Ponce-Ortega","doi":"10.1016/j.cherd.2024.12.021","DOIUrl":"10.1016/j.cherd.2024.12.021","url":null,"abstract":"<div><div>In recent years, the escalating use of supply chains in process engineering has highlighted the need for efficient regional resource distribution. Traditionally, supply chains are designed through deterministic optimization models. However, these models require significant simplifications to mathematically represent the equipment design in these supply chains because of the complexity and nonlinearity these formulations bring to the problem, often leading to suboptimal solutions. This work proposes a novel methodology integrating deterministic and metaheuristic optimization techniques to address this challenge comprehensively. By combining these methods, the approach optimizes supply chain logistics and equipment design, enhancing overall performance, cost-efficiency, and sustainability. A case study on the polystyrene supply chain in Mexico demonstrates the effectiveness of our strategy, showcasing significant economic, environmental, and operational benefits. Two different schemes were used, a direct separation sequence and an indirect separation sequence. The results show that the direct separation sequence is better both economically and environmentally, due to the high energy consumption of the indirect separation. This integrated approach offers a robust mathematical tool for decision-making, setting a new standard in supply chain optimization.</div></div>","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 93-104"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101415","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jinqiang Liang , Danzhu Liu , Xunming Su , Xiaoling Xu , Yong Yi , Shuliang Xu , Mao Ye
{"title":"Security analysis of ethylene glycol production pathways","authors":"Jinqiang Liang , Danzhu Liu , Xunming Su , Xiaoling Xu , Yong Yi , Shuliang Xu , Mao Ye","doi":"10.1016/j.cherd.2024.12.024","DOIUrl":"10.1016/j.cherd.2024.12.024","url":null,"abstract":"<div><div>In the production process of ethylene glycol (EG), which is considered a crucial basic chemical material, China's energy consumption and carbon emissions are greatly affected. This study examines seven different routes for EG production, focusing on their security implications. To evaluate the security of these production routes, a framework is proposed that considers various aspects of the chemical industry chain involved in EG production. The evaluation is conducted across five dimensions, namely the raw materials, technology, economics, environment, and energy consumption. The results show that CTEG and BTEG processes have advantage of high security performance in the raw materials scenario (R-Scenario). Corresponding, CTEG-2 and BTEG-1 routes have advantage of high security performance in the technology scenario (T-Scenario). NTEG and BTEG routes should be adopted according to environment scenario (E-Scenario). In the cost scenario (C-Scenario) and energy consumption scenario (EC-Scenario), OTEG and NTEG routes have the benefit of superior security capabilities because much better economic performance and low energy consumption compared with other routes. The findings of this study serve as a crucial foundation for enhancing the manufacturing process of EG. Additionally, it aids decision makers in selecting the most appropriate production method for EG, taking into account the prevailing circumstances.</div></div>","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 65-77"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101741","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Eduardo M. Izurieta , Benjamín Cañete , Marisa N. Pedernera , Eduardo López
{"title":"Conceptual design, process simulation and economic evaluation for the production of synthetic fuels in Argentina","authors":"Eduardo M. Izurieta , Benjamín Cañete , Marisa N. Pedernera , Eduardo López","doi":"10.1016/j.cherd.2025.01.010","DOIUrl":"10.1016/j.cherd.2025.01.010","url":null,"abstract":"<div><div>This paper presents the design and economic evaluation of an industrial plant for the production of e-fuels, specifically oriented to e-kerosene. The study deals with the conceptual design of the process, focusing on equipment sizing and thermal integration to optimize energy efficiency and kerosene yield. Key components of the plant include the synthesis gas production (reverse water gas shift), the Fischer-Tropsch synthesis unit, the hydrocracking reactor and distillation train. Auxiliary services (cooling water service and steam production and use) are included as well. Both hydrogen (produced electrolytically from wind energy) and carbon dioxide (captured from exhaust gas turbine nearby the plant) are considered as raw materials for the process under study. Results indicate a consumption of 0.8 kg<sub>H2</sub>/kg<sub>fuel</sub> and 3.1 kg<sub>CO2</sub>/kg<sub>fuel</sub> with a kerosene yield of ca. 75 %. The economic assessment considers capital and operating expenditures (CAPEX and OPEX), market conditions. Profitability indicators, such as Net Present Value (NPV), Internal Rate of Return (IRR), Payback Period (PBP) and Levelized Cost of Fuel (LCoF), are used to evaluate the plant's financial viability. A sensitivity analyses explores the influence of hydrogen costs and kerosene selling pricing over the internal rate of return.</div></div>","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 377-389"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101744","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Incorporating convection into the solution-diffusion framework enhances modeling accuracy in reverse osmosis","authors":"Mingheng Li , Joseph Li","doi":"10.1016/j.cherd.2025.01.012","DOIUrl":"10.1016/j.cherd.2025.01.012","url":null,"abstract":"<div><div>Several linear correlation equations are derived from the classical solution-diffusion theory and applied to analyze over 100 experimental datasets collected under constant and sinusoidally varying feed flows and pressures. While the theory provides reasonable predictions for water flux, it fails to accurately model permeate concentration, particularly in cases of membrane degradation. Incorporating convective transport over a small portion of the membrane successfully captures the recovery rate and permeate quality across all scenarios studied (R<span><math><mrow><msup><mrow></mrow><mrow><mn>2</mn></mrow></msup><mo>≥</mo></mrow></math></span> 0.99). This enhanced model, with only three parameters, holds significant potential for advancing future membrane transport modeling efforts.</div></div>","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 441-445"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101745","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Zhu Suiyi , Lan Xin , Zheng Minglin , Lin Yingzi , Li Siwen , Htet Oo Kaung , Yang Weilu , Qin Wensheng , Jadambaa Temuujin , Yu Yang , Liu Jiancong , Luo Wenjing , Chen Yu
{"title":"Hydrometallurgy recycling of heavy metals from electroplating sludge: Recent development and challenge","authors":"Zhu Suiyi , Lan Xin , Zheng Minglin , Lin Yingzi , Li Siwen , Htet Oo Kaung , Yang Weilu , Qin Wensheng , Jadambaa Temuujin , Yu Yang , Liu Jiancong , Luo Wenjing , Chen Yu","doi":"10.1016/j.cherd.2024.12.035","DOIUrl":"10.1016/j.cherd.2024.12.035","url":null,"abstract":"<div><div>Electroplating sludge contains various heavy metals along with impurities such as iron, aluminum, silicon, and calcium. The hydrometallurgical route offers significant advantages for recovering high-purity heavy metal products from sludge, including sponge, salt, and oxyhydroxides. This paper reviews classical hydrometallurgical processes, such as selective leaching, thermochemical extraction, precipitation, and crystallization. Given the co-dissolution of heavy metals and impurities in acidic or alkaline solutions, the efficient separation of impurities is emphasized to simplify these often complex hydrometallurgical processes. Additionally, this review explores the chemical transformation and separation of impurities into byproducts such as gypsum, anorthite, hematite, giniite, boehmite, and natroalunite. Ultimately, this review provides a theoretical foundation for the effective treatment and resource recovery of industrial electroplating sludge.</div></div>","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 269-280"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101301","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Comment on “Comparative phenomenological modeling of the overall adsorption rate of drugs onto activated carbon. The case of the chlorpheniramine”","authors":"Khim Hoong Chu, Mohd Ali Hashim","doi":"10.1016/j.cherd.2025.01.019","DOIUrl":"10.1016/j.cherd.2025.01.019","url":null,"abstract":"","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 446-447"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101411","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Nawid Ahmad Akhtar , Mehmet Kobya , Alireza Khataee
{"title":"Removal of Cr(Ⅵ) by continuous flow electrocoagulation reactor at controlled and uncontrolled initial pH conditions","authors":"Nawid Ahmad Akhtar , Mehmet Kobya , Alireza Khataee","doi":"10.1016/j.cherd.2025.01.015","DOIUrl":"10.1016/j.cherd.2025.01.015","url":null,"abstract":"<div><div>In this work, we studied the impact of various operating parameters, including reaction time (t), applied current (i), charge loading (q), initial pH, initial Cr concentration (mg/L), and wastewater flow rate (Q), on the removal of Cr (VI) from synthetic tap water. The investigation is conducted using Fe scrap anodes in a continuous flow electrocoagulation process (CFEC) with both controlled and uncontrolled initial pH conditions. Cr(VI) removal efficiency under controlled pH conditions was found to be 100 % under optimum conditions (t = 6 min, i = 1 A, pH = 2.5, q = 6.67 C/L or 4.145 F/m<sup>3</sup>, Q = 15 mL/min, and C<sub>i</sub> = 90 mg/L). In the case of uncontrolled pH conditions at optimum conditions (t = 12 min, i = 1 A, pH = 2.5, q = 13.33 C/L or 8.29 F/m<sup>3</sup>, Q = 15 mL/min, and C<sub>i</sub> = 90 mg/L), the Cr(VI) removal efficiency was found to be 100 %. The Cr(VI) removal capacity and the iron to chromium molar ratio at controlled pH were 775 mg Cr/g Fe and 1.198 mol/mol, and at uncontrolled pH were 387.7 mg Cr/g Fe and 2.395 mol/mol, respectively. Finally, comprehensive investigations were carried out on specific energy consumption and total operating costs. The SEM results show that the sludge particles under controlled and uncontrolled pHs are irregular, characterized by amorphous structure and wrinkled surfaces with small agglomerations.</div></div>","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 403-414"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101422","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ana Paula Alves Amorim , Karen Valverde Pontes , Bogdan Dorneanu , Harvey Arellano-Garcia
{"title":"Optimizing microgrid design and operation: A decision-making framework for residential distributed energy systems in Brazil","authors":"Ana Paula Alves Amorim , Karen Valverde Pontes , Bogdan Dorneanu , Harvey Arellano-Garcia","doi":"10.1016/j.cherd.2024.12.033","DOIUrl":"10.1016/j.cherd.2024.12.033","url":null,"abstract":"<div><div>This paper explores the optimization of microgrid design and operation for residential distributed energy systems in Brazil, addressing the growing demand for sustainable energy in the context of climate change. A decision-making framework based on Mixed-Integer Nonlinear Programming (MINLP) is proposed to integrate distributed energy resources (DERs) such as solar, wind, and biogas. Key challenges include managing the variability of renewable resources and complying with local regulations, while also addressing gaps in literature, particularly the impact of time-dependent efficiency profiles on energy sharing within microgrids. By employing innovative analyses and clustering techniques, the research optimizes microgrid configurations, accounting for seasonal demand fluctuations and the influence of incentive policies on system feasibility. The findings reveal that incorporating a time-dependent efficiency model can reduce total costs by 45 %. This reduction underscores the importance of accurate efficiency predictions, as the model captures variations in energy generation and utilization efficiency over time, improving system optimization. Additionally, the findings reveal that a well-structured optimization model can meet 100 % of electricity and hot water demands across all scenarios, with customized incentives playing a crucial role in reducing costs and promoting sustainability.</div></div>","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 251-268"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101743","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mubark Alshareef , Ahmed Alharbi , Sultan Ahmed , Amr Mohamed Mahmoud , Mohamed S. Fahmi , Mohamed E.A. Ali , Ahmed Shahat
{"title":"Synthesis of silver sulfide acanthite phase nanoparticles for photothermal hybrid PSF membrane","authors":"Mubark Alshareef , Ahmed Alharbi , Sultan Ahmed , Amr Mohamed Mahmoud , Mohamed S. Fahmi , Mohamed E.A. Ali , Ahmed Shahat","doi":"10.1016/j.cherd.2025.01.011","DOIUrl":"10.1016/j.cherd.2025.01.011","url":null,"abstract":"<div><div>Membrane distillation (MD) is an energy-intensive desalination technique hindered by high energy consumption. To address this limitation, we selected silver sulfide (Ag₂S) Nanoparticles (NPs) for incorporation into a polysulfone (PSF) membrane, aiming to enhance the photothermal membrane distillation (PMD) process. Ag₂S was chosen due to its unique photothermal properties, including efficient light absorption and conversion into heat, making it an ideal candidate for improving the thermal efficiency of MD membranes. The Ag₂S NPs were synthesized using the Chemical Bath Deposition (CBD) method and characterized through SEM, UV-spectroscopy, FT-IR, and EDX. The NPs were integrated into the PSF membrane at varying concentrations (0.5–2 %). The PSF/Ag₂S composite membranes demonstrated significant photothermal properties, with surface temperatures rising from 45.7°C to 52.3°C under light exposure. The water flux also improved from 5.4 L/m²h without light to 7.8 L/m²h with light in the optimal membrane containing 1.5 % Ag₂S. Additionally, contact angle (CA) measurements indicated increased hydrophobicity, while liquid entry pressure (LEP) values rose, further enhancing membrane performance. The composite membrane achieved a remarkable salt rejection rate of 99.99 %. These findings suggest that integrating Ag₂S NPs into PSF membranes significantly improves energy efficiency, water flux, and desalination performance. This makes it a promising approach for solar-driven desalination, with Ag₂S acting as an effective photothermal agent. The study underscores the potential of Ag₂S as a sustainable solution for improving MD efficiency, offering a new pathway to tackle global water scarcity.</div></div>","PeriodicalId":10019,"journal":{"name":"Chemical Engineering Research & Design","volume":"214 ","pages":"Pages 415-426"},"PeriodicalIF":3.7,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143101300","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}