{"title":"Synthesizing Microporous Activated Carbon from Sugarcane Bagasse Using Varying Ratios of Activating Agents for Supercapacitor Application","authors":"Anisha N., Yuvakkumar R., Ravi G.","doi":"10.1021/acssusresmgt.5c00089","DOIUrl":"https://doi.org/10.1021/acssusresmgt.5c00089","url":null,"abstract":"<p>To develop efficient, reliable, and sustainable energy resource management systems, supercapacitors play a significant role. The choice of the energy storage material is equally crucial. Although metal oxides, metal sulfides, and metal phosphates exhibit high specific capacitance, activated carbon-based materials dominate the commercial market due to their environmental friendliness, abundant availability, and non-hazardous nature. Our ongoing task involves using bio-waste to prepare high-energy-density activated carbon. The material confirmation was confirmed through various characterizations such as XRD, Raman, FTIR, EDX, SEM, BET, and XPS. The electrochemical three-electrode analysis of the prepared activated carbon for various ZnCl<sub>2</sub> activation ratios (1:1, 1:3, 1:5) showed that the 1:3 (carbon: ZnCl<sub>2</sub>) ratio possesses higher specific capacitance compared to the other ratios, leading to further two-electrode analysis for this sample. We have prepared a symmetric full cell, achieving 117 F/g for 1 A/g, with corresponding 37 Wh/kg energy and 757 W/kg power densities. The cyclic stability of the sample explored 90% capacitive retention over 10,000 cycles. To emphasize the real-time performance of the prepared activated carbon in energy storage, an LED was powered by connecting two full cells in series.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2532–2545"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148815825","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Syed Z. Islam, Shailesh Dangwal, Priyesh Wagh, Vishwanath Deshmane, Pranathi Gangavarapu, Samuel F. Evans, Sidharth Mahajan, Christopher A. Zarzana, Ramesh Bhave
{"title":"Separation and Recovery of High-Purity Dysprosium from Electric Vehicle Scrap Permanent Magnets Using Cyanex 572, a Cationic Extractant in a Membrane Solvent Extraction Process","authors":"Syed Z. Islam, Shailesh Dangwal, Priyesh Wagh, Vishwanath Deshmane, Pranathi Gangavarapu, Samuel F. Evans, Sidharth Mahajan, Christopher A. Zarzana, Ramesh Bhave","doi":"10.1021/acssusresmgt.5c00559","DOIUrl":"https://doi.org/10.1021/acssusresmgt.5c00559","url":null,"abstract":"<p>Rare earth elements (REEs), especially heavy rare earth elements such as dysprosium (Dy), have gained immense attention globally due to their widespread use in many state-of-the-art technologies. Consequently, demand for REEs is increasing rapidly in comparison to their supply. Recycling of REEs from end-of-life (EoL) electronic waste (e-waste) can help to mitigate the increasing gap between the demand and supply of REEs. This study reports the separation and recovery of high-purity Dy from various feedstocks such as scrap permanent magnets (SPMs), electric vehicle (EV) magnets, and mixed rare earth oxides (REOs) using an economically viable and scalable membrane solvent extraction (MSX) process. First, the optimized conditions (organic phase composition and feed solution acid concentration) for the separation of Dy from light REEs such as neodymium (Nd) and praseodymium (Pr) were evaluated using liquid–liquid extraction. Thereafter, a multistage MSX process was developed to separate high purity (>99.5 wt %) Dy from Nd and Pr using Cyanex 572, a cationic extractant. Using feedstocks with varying initial compositions, the MSX process obtained 100% pure Dy with 63–96% Dy recovery in three to six stages with a maximum extraction rate of 2.9 g m<sup>–2</sup> h<sup>–1</sup>. Purity of the recovered Dy was confirmed via additional characterization such as scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. This novel MSX process holds immense potential for industry deployment for the separation of heavy and light rare REEs from a wide range of e-waste.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2546–2556"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148815734","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Mechanistic Insights into Biochar-Enhanced Two-Stage Anaerobic Digestion of Food Waste: Significance of Microbial Community Dynamics","authors":"Nesma Eltoukhy Allam, Basem S. Zakaria, Monisha Alam, Sherien Elagroudy, Mohamed N.A. Meshref, Bipro Ranjan Dhar","doi":"10.1021/acssusresmgt.6c00128","DOIUrl":"https://doi.org/10.1021/acssusresmgt.6c00128","url":null,"abstract":"<p>Adding biochar in anaerobic digestion (AD) has been widely investigated recently in single-stage AD rather than in two-stage AD. Despite a few reports suggesting improved performance of two-stage AD with biochar addition, the existing reports provide limited insights into the role of biochar in microbial dynamics and its mechanisms of enhancement. This study investigated the impact of different biochar dosages (5, 15, and 25 g/L) on the two-stage mesophilic AD of food waste, focusing on biogas production, dynamics of volatile fatty acids (VFAs), organic removal, and microbial community diversity and structure. During the first stage, cumulative hydrogen (H<sub>2</sub>) production increased by 23−30% in biochar-amended reactors, while in the methanogenesis stage, cumulative methane (CH<sub>4</sub>) yields increased by 31−41%. However, no statisticallly significant differences (<em>p</em> > 0.05) were obeserved among the different biochar dosages, suggesting that 5 g/L would be the optimum dosage for both stages. Biochar promoted the accumulation of VFAs during the first stage while enhancing VFA conversion to methane in the second stage, with 5 g/L of biochar exhibiting the lowest VFA accumulation. In addition to increased microbial diversity and richness, 5 g/L of biochar also selectively enriched various fast-growing hydrolytic/fermentative taxa in the first stage while significantly stimulating syntrophic fatty-acid degraders (<em>Syntrophomonas</em>) and metabolically versatile methanogens (<em>Methanosarcina</em>) in the second stage, indicating improved syntrophic cooperation and potential facilitation of direct interspecies electron transfer (DIET). These findings highlight biochar as a promising functional additive for improving two-stage AD of food waste.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2682–2692"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148815796","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Soft Foam Polyurethane Recycling and Foaming in Reactive Extrusion Using Partial Aminolysis and a Latent Cross-Linking Chemistry","authors":"Morgane Pingret, Pascal Tiquet, Pierre Piluso","doi":"10.1021/acssusresmgt.6c00057","DOIUrl":"https://doi.org/10.1021/acssusresmgt.6c00057","url":null,"abstract":"<p>Polyurethane (PU) foams are widely used as thermosets and yet poorly recycled due to their generally cross-linked nature and the difficulty in recovering their isolated monomers from chemical recycling processes. A mechanochemical recycling process was demonstrated in three steps in an internal mixer: partial aminolysis, cross-linking, and foaming. Partial aminolysis was successfully demonstrated using a cycloaliphatic diamine and yielded a melt-processable PU with gel content (GC) of 54.4% using as low as 6 wt % of diamine from a pristine PU with 94.1% GC. The material was then efficiently cross-linked by blending it with a blocked isocyanate based on 4,4′-methylenebis (phenyl isocyanate) at 100 °C and then triggering its reactivity at 160 °C to yield a material with GC of 84.7%. The blocked isocyanate unblocking kinetics were assessed using rheometry and revealed partial reactivity even at 100 °C. The mechanical properties of the cross-linked recycled PU exhibited significantly improved properties as a consequence of network reformation. Finally, the concomitant use of a chemical blowing agent with blocked isocyanate allowed to yield a cross-linked recycled PU foam as a final step of mechanical processing. The strong reactivity of the blocked isocyanate appeared to limit the foaming marginally. Finally, the cross-linking and foaming process was performed successfully in one step in a single-screw extruder. This study demonstrates the potential of mechanical and chemical hybrid processes as short-loop recycling processes for thermosets.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2594–2608"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148822407","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Investigating the Synergistic Effects between Ni and Me Species over Nano-Nickel-Based Catalyst Ni-Me/HZSM-5 (Me = Co, Cu, La) on the In Situ Catalytic Pyrolysis of Distillers' Dried Grains with Solubles (DDGS)","authors":"Chunyan Hu, Xinyu Ju, Mouxiao Song, Wenwu Liu, Xiuping Wang, Wenxuan Jiang, Changyong Wang, Chuan Zhou, Jiahao Xu, Jiayi Liu, Jingyu Li, Jiali Liu, Qin Su","doi":"10.1021/acssusresmgt.5c00617","DOIUrl":"https://doi.org/10.1021/acssusresmgt.5c00617","url":null,"abstract":"<p>To investigate the synergistic effects between Ni and Me over Ni−Me/HZSM-5 on the pyrolysis of distillers’ dried grains with solubles (DDGS), the related testing experiments and characterizations of XRD, NH<sub>3</sub>-TPD, H<sub>2</sub>-TPR, and (HR)TEM were performed. According to experimental results, it was supposed that, with the pyrolytic time increasing, the reduction reaction reached dynamic equilibrium leading to a Cu−Co−La decreasing sequence of the amount and strength of acidity, which led to the relative content of organosilicon compounds in bio-oil decreasing with Ni−Cu/HZSM-5 (60.81%), Ni−Co/HZSM-5 (43.42%), and Ni−La/HZSM-5 (42.11%) and that of long-chain carboxylic acid and ester increasing with Ni−Cu/HZMS-5 (4.83%), Ni−Co/HZSM-5 (8.35%), and Ni−La/HZSM-5 (12.93%). The weaker the strong acidity, the more phenolic compounds generated. As regards Ni−Co/HZSM-5, apart from its intensity of acidity, the relatively uniform and biggest pore size might also be responsible for its strongest capability of generating aromatic compounds. In turn, for Ni−Cu/HZSM-5, its low utilization rate of active sites might be related to its weakest capability of producing phenolic compounds. Ni−Cu/HZSM-5 possessed moderately strong abilities to promote the catalytic reforming of methane with carbon dioxide or water vapor with Ni and Cu grippers; Cu inveigled electrons and transferred to Ni creating Ni<sup>δδδ−</sup> (the atomically dispersed electron-rich nickel species). Thus, the intermediates easily captured electrons from Ni<sup>δδδ−</sup> to release more H<sub>2</sub>. The effect from Ni−Co/HZSM-5 was similar but inferior to Ni−Cu/HZSM-5 in synergism; for Ni−La/HZSM-5, despite the weakest acidity and lack of synergistic effect of electrons transferring between Ni<sup>δδδ−</sup> and La<sup>δ−</sup>, the maximum scattering of Ni(La) species, the strongest gripper of La<sub>2</sub>O<sub>3</sub> for adsorbing CO<sub>2</sub>, and the highest ratio of A/C (6.89) synergistically generated H<sub>2</sub>-rich pyrolytic gas with 78.29 vol % of H<sub>2</sub>. This work may encourage researchers and wineries to seek the synergism between specific elements for exploring novel catalysts to convert waste biomass materials into high-value-added products and embarking on sustainable development paths.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2557–2572"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148822457","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Eva E. M. Gazagnaire, Olesia Belova, Ilkka A. Kilpeläinen, Aleksandar R. Todorov
{"title":"Toward Sustainable Recycling of Natural and Synthetic Polymers from Textile Articles Using Bicyclic Guanidine Salts","authors":"Eva E. M. Gazagnaire, Olesia Belova, Ilkka A. Kilpeläinen, Aleksandar R. Todorov","doi":"10.1021/acssusresmgt.6c00103","DOIUrl":"https://doi.org/10.1021/acssusresmgt.6c00103","url":null,"abstract":"<p>The textile industry ranks among the most polluting sectors worldwide, largely due to the unprecedented growth of fast fashion, which generates vast quantities of nondegradable and nonrecyclable textiles. A large share of this negative impact arises from post-consumer textile waste recycling, owing to the vast heterogeneity of its composition. This heterogeneity originates from the waste collection process and from blended fibers in textile articles. The recycling of these textile wastes is further exacerbated by the absence of adequate sustainable solvents capable of enabling their direct dissolution and regeneration, thereby providing a practical route to textile waste recycling. It is demonstrated here that several cellulose dissolving superbase ionic liquids (SB-ILs) can solubilize natural (wool, silk, linen, viscose, cotton), synthetic (polyamide, polyurethane, polyacrylic), and blended (mohair/wool/polyacrylic, polyacrylic/viscose, polyamide/elastane) textiles, thus overcoming some of the recycling challenges. Additionally, it is shown that the textile specificity of the utilized SB-ILs can be tuned through proper selection of the anion. The utilized SB-ILs remain stable across multiple dissolution/regeneration cycles, and no apparent polymer degradation was observed. Overall, the utilization of SB-ILs presents a promising approach for the sustainable recycling of post-consumer textile articles through direct dissolution/regeneration and selective dissolution methods.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2655–2663"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148822515","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Imidazole-Based Deep Eutectic Solvents as Efficient Leaching Media for Recycling of Spent Lithium-Ion Batteries","authors":"Mayu Kamisono, Karin Hamada, Masahiro Goto","doi":"10.1021/acssusresmgt.6c00266","DOIUrl":"https://doi.org/10.1021/acssusresmgt.6c00266","url":null,"abstract":"<p>Accelerated deployment of electric vehicles as a countermeasure against global warming has increased demand for lithium-ion batteries (LIBs). These LIBs contain numerous critical metals, and the importance of recycling technologies for LIBs has grown. In conventional hydrometallurgical LIB recycling, highly concentrated inorganic acids are used in the leaching step, raising environmental concerns associated with the generation of large volumes of acidic wastewater. Here, deep eutectic solvents (DESs) were prepared as alternatives to inorganic acids using a 4,4,4-trifluorobutanedione-functionalized compound as the hydrogen-bond donor and an imidazole-containing compound as the hydrogen-bond acceptor. The prepared DESs were applied as leaching media for spent LIB black mass (i.e., shredded electrode powder), and efficient leaching of Li, Ni, Mn, and Co was achieved. Furthermore, stripping (back-extraction) from the DES phase demonstrated that the recovered metals could be separated into three fractions: a Li solution, a mixed Ni–Mn–Co solution, and a Cu solution. These results suggest that the proposed DES-based separation process can serve as a leaching medium to replace conventional acid leaching in LIB recycling and may contribute to the development of environmentally benign recycling processes.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2812–2818"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148815641","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Luca Testini, Alessandro Misul, Vincenzo Morreale, Philippe Brocard, Livia Persico, Davide Mombelli, Giovanni Dotelli
{"title":"Supply Chain Environmental Burdens in Stainless Steel Electric Arc Furnace Steelmaking: A Life Cycle Perspective","authors":"Luca Testini, Alessandro Misul, Vincenzo Morreale, Philippe Brocard, Livia Persico, Davide Mombelli, Giovanni Dotelli","doi":"10.1021/acssusresmgt.6c00076","DOIUrl":"https://doi.org/10.1021/acssusresmgt.6c00076","url":null,"abstract":"<p>Electric Arc Furnace (EAF) steelmaking is considered less carbon-intensive than primary production routes; however, stainless-steel production involves significant upstream emissions, critical for comprehensive environmental assessment. This study presents a cradle-to-gate Life Cycle Assessment (LCA) of an EAF steelworks producing stainless steel, based on primary data, conducted according to ISO 14044:2006 and the Environmental Footprint 3.1 method. The analysis shows that raw material consumption represents the main environmental burden (>90% of Single Score) for the five steel families analyzed (i.e., austenitic, ferritic, martensitic, duplex, and precipitation hardening), revealing substantial heterogeneity due to the steel grade final chemical composition, as high alloying generally leads to higher environmental impact. Scrap mix plays a central role in defining the alloying baseline, thus limiting the chemical gap which must be filled by ferroalloy addition. Duplex steel grades exhibit an environmental intensity (2079.66 mPt/ton) four times higher than ferritic and martensitic ones (459.57 and 447.90 mPt/ton), while precipitation hardening and austenitic grades (857.10 and 649.26 mPt/ton) represent an intermediate scenario. A critical divergence emerges between indicators: while the product carbon footprint is dominated by Cr and Ni carbon intensities, the Single Score is driven by Mo resource depletion. These findings demonstrate that steel grade heavily impacts product environmental intensity and that defossilization strategies focusing solely on Cr and Ni supply chains risk overlooking Mo. Consequently, achieving meaningful sustainability requires a multicriteria approach that integrates different environmental issues with supply chain management of raw materials, beyond the current defossilization approach.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2624–2640"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148815795","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Chuxiao Sun, He Jiang, Yanpei Xu, Huichun Xue, Sitong Guo, Lingyi Cui, Ming Li, Lin Zhu, Qi Wang
{"title":"Sustainable Precursor to High-Performance Anodes: Gel-Derived Carbon-Encapsulated Si@NiO/Ni for Advanced Lithium-Ion Batteries","authors":"Chuxiao Sun, He Jiang, Yanpei Xu, Huichun Xue, Sitong Guo, Lingyi Cui, Ming Li, Lin Zhu, Qi Wang","doi":"10.1021/acssusresmgt.6c00071","DOIUrl":"https://doi.org/10.1021/acssusresmgt.6c00071","url":null,"abstract":"<p>Biomass charcoal has been a much-anticipated green carbon source, but its application as a solid biomass in lithium-ion battery materials has many limitations. In this study, the gel extract of <em>Nicandra physalodes</em> seeds was employed as a sustainable carbon source to synergistically integrate Si and NiO, both of which possess high theoretical specific capacities. Ingenious NiO nanoflowers were hydrothermally deposited outside of Si NPs. After that, Ni<sup>2+</sup> was added to the mucilage of <em>Nicandra physalodes</em> seeds, which had been synthesized using the aqueous leaching method to create a hydrogel. This hydrogel was then lyophilized and annealed to make the ternary composite of Si@NiO/Ni@NiBNPS. Si provides high specific capacity. At the same time, the Ni<sup>2+</sup>-doped carbon layer reacts with the NiO layer during the annealing process to form Ni quantum dots. Along with the NiO layer, it restricts the electrode's bulk effect, essential for boosting conductivity and enhancing performance. The Si@NiO/Ni@NiBNPS material demonstrates exceptional electrochemical stability at different current densities. After 1700 cycles at 1 A g<sup>−1</sup>, the electrode's capacity was kept at 921.11 mAh g<sup>−1</sup>. This work offers a new, ecologically benign approach to energy storage and is a crucial step toward commercializing silicon anode materials.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2609–2623"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148815804","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Mark M. Pradja, Aymane Touali, Nadica Shtrbevska, Sebastian A. Held, Anna M. Dorfmüller, Jens Tübke, Jonathan Z. Bloh, Christian Modrzynski
{"title":"Coupling the Peroxydisulfate Electrosynthesis with Batch and Semi-Continuous Leaching Processes of Different Battery Cathode Materials","authors":"Mark M. Pradja, Aymane Touali, Nadica Shtrbevska, Sebastian A. Held, Anna M. Dorfmüller, Jens Tübke, Jonathan Z. Bloh, Christian Modrzynski","doi":"10.1021/acssusresmgt.6c00231","DOIUrl":"https://doi.org/10.1021/acssusresmgt.6c00231","url":null,"abstract":"<p>Different approaches to combine electrochemical peroxydisulfate production with efficient leaching of cathode material from lithium-ion batteries are demonstrated. Leaching of LCO, NCM, and black mass was investigated with well-established batch leaching as well as less common semi-continuous leaching. For this purpose, peroxydisulfate is converted to peroxymonosulfate and hydrogen peroxide via temperature-controlled hydrolysis reactions to improve the leaching outcome. Each leaching method is matched with a suitable peroxydisulfate production method (multi-pass or single-pass) and a heat conversion step. The conversion of peroxydisulfate to a mixture of peroxymonosulfate and/or hydrogen peroxide at 65 °C will enhance the leaching of LCO and NCM significantly for batch (s/l = 50 g L<sup>–1</sup>) and semi-continuous leaching. While batch leaching of NCM results in complete conversion of all metals after 1 h, semi-continuous leaching yields 30% of the transition metals and 50% of lithium with the potential for complete conversion by further addition of reagents, whereas using black mass (s/l = 200 g L<sup>–1</sup>) results in complete leaching of all metals with both approaches without applying an external heating.</p>","PeriodicalId":100015,"journal":{"name":"ACS Sustainable Resource Management","volume":"3 8","pages":"2741–2750"},"PeriodicalIF":0.0,"publicationDate":"2026-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"148815648","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}