{"title":"Three-Dimensional Printing, an Emerging Advanced Technique in Electrochemical Energy Storage and Conversion","authors":"Shu Zhang, Shuyue Xue, Yaohui Wang, Gufei Zhang, Nayab Arif, Peng Li, Yu-Jia Zeng","doi":"10.3390/batteries9110546","DOIUrl":"https://doi.org/10.3390/batteries9110546","url":null,"abstract":"Three-dimensional (3D) printing, as an advanced additive manufacturing technique, is emerging as a promising material-processing approach in the electrical energy storage and conversion field, e.g., electrocatalysis, secondary batteries and supercapacitors. Compared to traditional manufacturing techniques, 3D printing allows for more the precise control of electrochemical energy storage behaviors in delicately printed structures and reasonably designed porosity. Through 3D printing, it is possible to deeply analyze charge migration and catalytic behavior in electrocatalysis, enhance the energy density, cycle stability and safety of battery components, and revolutionize the way we design high-performance supercapacitors. Over the past few years, a significant amount of work has been completed on 3D printing to explore various high-performance energy-related materials. Although impressive strides have been made, challenges still exist and need to be overcome in order to meet the ever-increasing demand. In this review, the recent research progress and applications of 3D-printed electrocatalysis materials, battery components and supercapacitors are systematically presented. Perspectives on the prospects for this exciting field are also proposed with applicable discussion and analysis.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"21 5","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135589589","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
BatteriesPub Date : 2023-11-06DOI: 10.3390/batteries9110545
Fengjing Jiang, Rui Xue
{"title":"Ion-Selective Membranes Fabricated Using Finely Controlled Swelling of Non-Ionic Fluoropolymer for Redox Flow Batteries","authors":"Fengjing Jiang, Rui Xue","doi":"10.3390/batteries9110545","DOIUrl":"https://doi.org/10.3390/batteries9110545","url":null,"abstract":"Ion-selective membranes based on non-ionic polymers are promising for redox flow batteries due to their superior chemical stability and low cost. In this work, a poly(vinylidene fluoride) (PVDF) ion-selective membrane is successfully prepared using a solvent-controlled swelling method, where Nafion is used as a channel-forming promoter. The influences of Nafion on the channel formation of the membranes are studied. The results indicate that the addition of Nafion resin can greatly promote the formation of ion-conducting channels in the PVDF matrix. The obtained membranes show well-controlled proton conductivity and proton/vanadium selectivity. A battery test on a vanadium redox flow single cell is successfully performed. The energy efficiency of the cell equipped with the PVDF-based ion-selective membrane reaches 81.7% at a current density of 60 mA cm−2 and possesses excellent cycling stability and suppressed self-discharge after modification with Nafion.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"12 7","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135589612","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
BatteriesPub Date : 2023-11-05DOI: 10.3390/batteries9110544
Jong-Hyun Lee, In-Soo Lee
{"title":"Hybrid Estimation Method for the State of Charge of Lithium Batteries Using a Temporal Convolutional Network and XGBoost","authors":"Jong-Hyun Lee, In-Soo Lee","doi":"10.3390/batteries9110544","DOIUrl":"https://doi.org/10.3390/batteries9110544","url":null,"abstract":"Lithium batteries have recently attracted significant attention as highly promising energy storage devices within the secondary battery industry. However, it is important to note that they may pose safety risks, including the potential for explosions during use. Therefore, achieving stable and safe utilization of these batteries necessitates accurate state-of-charge (SOC) estimation. In this study, we propose a hybrid model combining temporal convolutional network (TCN) and eXtreme gradient boosting (XGBoost) to investigate the nonlinear and evolving characteristics of batteries. The primary goal is to enhance SOC estimation performance by leveraging TCN’s long-effective memory capabilities and XGBoost’s robust generalization abilities. We conducted experiments using datasets from NASA, Oxford, and a vehicle simulator to validate the model’s performance. Additionally, we compared the performance of our model with that of a multilayer neural network, long short-term memory, gated recurrent unit, XGBoost, and TCN. The experimental results confirm that our proposed TCN–XGBoost hybrid model outperforms the other models in SOC estimation across all datasets.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"30 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135725009","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
BatteriesPub Date : 2023-11-02DOI: 10.3390/batteries9110543
Jean Philippe Beaupain, Katja Waetzig, Henry Auer, Nicolas Zapp, Kristian Nikolowski, Mareike Partsch, Mihails Kusnezoff, Alexander Michaelis
{"title":"Co-Sintering of Li1.3Al0.3Ti1.7(PO4)3 and LiFePO4 in Tape-Casted Composite Cathodes for Oxide Solid-State Batteries","authors":"Jean Philippe Beaupain, Katja Waetzig, Henry Auer, Nicolas Zapp, Kristian Nikolowski, Mareike Partsch, Mihails Kusnezoff, Alexander Michaelis","doi":"10.3390/batteries9110543","DOIUrl":"https://doi.org/10.3390/batteries9110543","url":null,"abstract":"Solid-state batteries (SSBs) with Li-ion conductive electrolytes made from polymers, thiophosphates (sulfides) or oxides instead of liquid electrolytes have different challenges in material development and manufacturing. For oxide-based SSBs, the co-sintering of a composite cathode is one of the main challenges. High process temperatures cause undesired decomposition reactions of the active material and the solid electrolyte. The formed phases inhibit the high energy and power density of ceramic SSBs. Therefore, the selection of suitable material combinations as well as the reduction of the sintering temperatures are crucial milestones in the development of ceramic SSBs. In this work, the co-sintering behavior of Li1.3Al0.3Ti1.7(PO4)3 (LATP) as a solid electrolyte with Li-ion conductivity of ≥0.38 mS/cm and LiFePO4 with a C-coating (LFP) as a Li-ion storage material (active material) is investigated. The shrinkage behavior, crystallographic analysis and microstructural changes during co-sintering at temperatures between 650 and 850 °C are characterized in a simplified model system by mixing, pressing and sintering the LATP and LFP and compared with tape-casted composite cathodes (d = 55 µm). The tape-casted and sintered composite cathodes were infiltrated by liquid electrolyte as well as polyethylene oxide (PEO) electrolyte and electrochemically characterized as half cells against a Li metal anode. The results indicate the formation of reaction layers between LATP and LFP during co-sintering. At Ts > 750 °C, the rhombohedral LATP phase is transformed into an orthorhombic Li1.3+xAl0.3−yFex+yTi1.7−x(PO4)3 (LAFTP) phase. During co-sintering, Fe3+ diffuses into the LATP phase and partially occupies the Al3+ and Ti4+ sites of the NASICON structure. The formation of this LAFTP leads to significant changes in the electrochemical properties of the infiltrated composite tapes. Nevertheless, a high specific capacity of 134 mAh g−1 is measured by infiltrating the sintered composite tapes with liquid electrolytes. Additionally, infiltration with a PEO electrolyte leads to a capacity of 125 mAh g−1. Therefore, the material combination of LATP and LFP is a promising approach to realize sintered ceramic SSBs.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"8 11","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135972705","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
BatteriesPub Date : 2023-11-01DOI: 10.3390/batteries9110542
Emanuele Michelini, Patrick Höschele, Syed Muhammad Abbas, Christian Ellersdorfer, Jörg Moser
{"title":"Assessment of Health Indicators to Detect the Aging State of Commercial Second-Life Lithium-Ion Battery Cells through Basic Electrochemical Cycling","authors":"Emanuele Michelini, Patrick Höschele, Syed Muhammad Abbas, Christian Ellersdorfer, Jörg Moser","doi":"10.3390/batteries9110542","DOIUrl":"https://doi.org/10.3390/batteries9110542","url":null,"abstract":"Upon reaching certain limits, electric vehicle batteries are replaced and may find a second life in various applications. However, the state of such batteries in terms of aging and safety remains uncertain when they enter the second-life market. The aging mechanisms within these batteries involve a combination of processes, impacting their safety and performance. Presently, direct health indicators (HIs) like state of health (SOH) and internal resistance increase are utilized to assess battery aging, but they do not always provide accurate indications of the battery’s health state. This study focuses on analyzing various HIs obtained through a basic charging–discharging cycle and assessing their sensitivity to aging. Commercial 50 Ah pouch cells with different aging histories were tested, and the HIs were evaluated. Thirteen HIs out of 31 proved to be highly aging-sensitive, and thus good indicators. Namely, SOH upon charging and discharging, Coulombic efficiency, constant current discharge time, voltage relaxation profile trend, voltage–charge area upon discharging, hysteresis open circuit voltage HIs, and temperature difference between the tabs upon charging. The findings offer valuable insights for developing robust qualification algorithms and reliable battery health monitoring systems for second-life batteries, ensuring safe and efficient battery operation in diverse second-life applications.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"176 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135325769","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
BatteriesPub Date : 2023-11-01DOI: 10.3390/batteries9110541
David Sypeck, Feng Zhu, Jie Deng, Chulheung Bae
{"title":"Mechanical and Optical Characterization of Lithium-Ion Battery Cell Components/Cross-Ply Lamination Effect","authors":"David Sypeck, Feng Zhu, Jie Deng, Chulheung Bae","doi":"10.3390/batteries9110541","DOIUrl":"https://doi.org/10.3390/batteries9110541","url":null,"abstract":"Excessive mechanical loading of lithium-ion batteries can impair performance and safety. Their ability to resist loads depends upon the properties of the materials they are made from and how they are constructed and loaded. Here, prismatic lithium-ion battery cell components were mechanically and optically characterized to examine details of material morphology, construction, and mechanical loading response. Tensile tests were conducted on the cell case enclosure, anodes, cathodes, and separators. Compression tests on stacks of anodes, cathodes, separators, and jellyrolls were made from them. Substantially differing behaviors were observed amongst all components tested. An optical examination of the anodes, cathodes, and separators revealed homogeneities, anisotropies, and defects. Substantial texturing was present parallel to the winding direction. When highly compressed, jellyrolls develop well-defined V-shaped cracks aligned parallel to the texturing. Like many laminates, altering the lay-up construction affects jellyroll mechanical performance. To demonstrate, a cross-ply jellyroll was fabricated by rotating every other complete component set (cathode/separator/anode/separator), reassembling, and compressing. A distinctly different fracture pattern and increased compressive strength were observed.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"19 6","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135326241","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Online State-of-Health Estimation for Fast-Charging Lithium-Ion Batteries Based on a Transformer–Long Short-Term Memory Neural Network","authors":"Yuqian Fan, Yi Li, Jifei Zhao, Linbing Wang, Chong Yan, Xiaoying Wu, Pingchuan Zhang, Jianping Wang, Guohong Gao, Liangliang Wei","doi":"10.3390/batteries9110539","DOIUrl":"https://doi.org/10.3390/batteries9110539","url":null,"abstract":"With the rapid development of machine learning and cloud computing, deep learning methods based on big data have been widely applied in the assessment of lithium-ion battery health status. However, enhancing the accuracy and robustness of assessment models remains a challenge. This study introduces an innovative T-LSTM prediction network. Initially, a one-dimensional convolutional neural network (1DCNN) is employed to effectively extract local and global features from raw battery data, providing enriched inputs for subsequent networks. Subsequently, LSTM and transformer models are ingeniously combined to fully utilize their unique advantages in sequence modeling, further enhancing the accurate prediction of battery health status. Experiments were conducted using both proprietary and open-source datasets, and the results validated the accuracy and robustness of the proposed method. The experimental results on the proprietary dataset show that the T-LSTM-based estimation method exhibits excellent performance in various evaluation metrics, with MSE, RMSE, MAE, MAPE, and MAXE values of 0.43, 0.66, 0.53, 0.58, and 1.65, respectively. The performance improved by 30–50% compared to that of the other models. The method demonstrated superior performance in comparative experiments, offering novel insights for optimizing intelligent battery management and maintenance strategies.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"8 ","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135870445","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
BatteriesPub Date : 2023-10-31DOI: 10.3390/batteries9110540
Theo Ledinski, Andrey W. Golubkov, Oskar Schweighofer, Simon Erker
{"title":"Arcing in Li-Ion Batteries","authors":"Theo Ledinski, Andrey W. Golubkov, Oskar Schweighofer, Simon Erker","doi":"10.3390/batteries9110540","DOIUrl":"https://doi.org/10.3390/batteries9110540","url":null,"abstract":"Lithium-Ion battery cells and automotive battery systems are constantly improving as a result of the rising popularity of electric vehicles. With higher energy densities of the cells, the risks in case of failure rise as well. In the worst case, a fast exothermic reaction known as thermal runaway can occur. During thermal runaway, the cell can emit around 66% of its mass as gas and particles. An experimental setup was designed and showed that the gas-particle-vent of a cell going through thermal runaway can cause electric breakthroughs. These breakthroughs could start electric arcing in the battery system, which could lead to additional damages such as burning through the casing or igniting the vent gas, making the damage more severe and difficult to control. Uncontrollable battery fires must be prevented. The emitted gas was analyzed and the ejected particles were examined to discuss the potential causes of the breakthroughs.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"87 ","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135764643","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
BatteriesPub Date : 2023-10-30DOI: 10.3390/batteries9110538
Nayoung You, Jeonggyun Ham, Donghyeon Shin, Honghyun Cho
{"title":"Performance Analysis of the Liquid Cooling System for Lithium-Ion Batteries According to Cooling Plate Parameters","authors":"Nayoung You, Jeonggyun Ham, Donghyeon Shin, Honghyun Cho","doi":"10.3390/batteries9110538","DOIUrl":"https://doi.org/10.3390/batteries9110538","url":null,"abstract":"In this study, the effects of battery thermal management (BTM), pumping power, and heat transfer rate were compared and analyzed under different operating conditions and cooling configurations for the liquid cooling plate of a lithium-ion battery. The results elucidated that when the flow rate in the cooling plate increased from 2 to 6 L/min, the average temperature of the battery module decreased from 53.8 to 50.7 °C, but the pumping power increased from 0.036 to 0.808 W. In addition, an increase in the width of the cooling channel and number of channels resulted in a decrease in the average temperature of the battery module and a reduction in the pumping power. The most influential variable for the temperature control of the battery was an increase in the flow rate. In addition, according to the results of the orthogonal analysis, an increase in the number of cooling plate channels resulted in the best cooling performance and reduced pumping power. Based on this, a cooling plate with six channels was applied to both the top and bottom parts, and the top and bottom cooling showed sufficient cooling performance in maintaining the average temperature of the battery module below 45 °C.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"153 ","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136103736","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Microwave-Assisted Recovery of Spent LiCoO2 Battery from the Corresponding Black Mass","authors":"Matteo Scaglia, Antonella Cornelio, Alessandra Zanoletti, Daniele La Corte, Giada Biava, Ivano Alessandri, Angelo Forestan, Catya Alba, Laura Eleonora Depero, Elza Bontempi","doi":"10.3390/batteries9110536","DOIUrl":"https://doi.org/10.3390/batteries9110536","url":null,"abstract":"The literature indicates that utilizing pyrometallurgical methods for processing spent LiCoO2 (LCO) batteries can lead to cobalt recovery in the forms of Co3O4, CoO, and Co, while lithium can be retrieved as Li2O or Li2CO3. However, the technology’s high energy consumption has also been noted as a challenge in this recovery process. Recently, an innovative and sustainable approach using microwave (MW) radiation has been proposed as an alternative to traditional pyrometallurgical methods for treating used lithium-ion batteries (LiBs). This method aims to address the shortcomings of the conventional approach. In this study, the treatment of the black mass (BM) from spent LCO batteries is explored for the first time using MW–materials interaction under an air atmosphere. The research reveals that the process can trigger carbothermic reactions. However, MW makes the BM so reactive that it causes rapid heating of the sample in a few minutes, also posing a fire risk. This paper presents and discusses the benefits and potential hazards associated with this novel technology for the recovery of spent LCO batteries and gives information about real samples of BM. The work opens the possibility of using a microwave for raw material recovery in spent LIBs, allowing to obtain rapid and more efficient reactions.","PeriodicalId":8755,"journal":{"name":"Batteries","volume":"3 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136232425","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}