热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/ASM.CP.ITSC2021P0561
G. Garcin, F. Delloro, M. Jeandin, J. Hochepied, C. Grente, E. Bidault, S. Boutet, M. Jousset, E. Bonay, G. Rivaud, A. Denoirjean, J. Abry, G. Bouvard, T. Malhomme, V. Fridrici
{"title":"Development of Metal-Ceramic-Lubricant Composite Coatings Obtained by Cold Spray for Tribological Applications in the Automotive Industry","authors":"G. Garcin, F. Delloro, M. Jeandin, J. Hochepied, C. Grente, E. Bidault, S. Boutet, M. Jousset, E. Bonay, G. Rivaud, A. Denoirjean, J. Abry, G. Bouvard, T. Malhomme, V. Fridrici","doi":"10.31399/ASM.CP.ITSC2021P0561","DOIUrl":"https://doi.org/10.31399/ASM.CP.ITSC2021P0561","url":null,"abstract":"\u0000 One of the main levers to reduce CO2 emissions in cars and trucks is mass and friction reduction, which is often achieved through the use of special coatings. The aim of the present work was to develop metal-ceramic-lubricant composite coatings with the best combination of wear, seizure, fatigue, and thermal resistance. Metal-based coatings incorporating hard particles and solid lubricants were cold sprayed onto steel substrates and the relationship between coating microstructure and tribology was studied. To meet the demanding tribological requirements of heavily loaded engines, the interfaces between the different components were optimized by selecting appropriate feedstock powders and assessing a wide range of process parameters. Alumina-reinforced bronze composite coatings were made from powders with different morphologies. Aggregated ceramic powders were found to be more beneficial in terms of wear than massive powders, and graphite was found to be effective for reducing seizure.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"83 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83731938","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/asm.cp.itsc2021p0241
R. Kromer, R. Raoelison, Y. Danlos, C. Verdy, S. Costil, H. Liao
{"title":"Adhesion Strength Improvement by Laser Surface Texturing of Metallic Repair Coatings Deposited by Cold Spraying","authors":"R. Kromer, R. Raoelison, Y. Danlos, C. Verdy, S. Costil, H. Liao","doi":"10.31399/asm.cp.itsc2021p0241","DOIUrl":"https://doi.org/10.31399/asm.cp.itsc2021p0241","url":null,"abstract":"\u0000 Cold spray process was chosen as a good candidate for dimensional restoration and protection of components. Commercially pure aluminum; aluminum-alloy or titanium were recommended for different applications. This paper investigates laser surface texturing association to enhance durability of sprayed coatings. Laser is easy automated; localized and reliable process. It was applied for prior-surface treatment. Textured surfaces were produced and compared to conventional treatments; such as grit-blasting; in terms of deposition efficiency and adhesion bond strength. Patterns promoted direct particle embedment. Particle-substrate interface exhibited significant temperature rate and strain in cavities. Intimate contacts and particle compressive states were assumed responsible for improvement. The particle deformation and bonding behaviors were evaluated and discussed for the different configurations. Thus; window of deposition was increased with laser surface texturing. Anchoring mechanisms increased two fold the adhesion strength compared to conventional pre-treatments. In one case; the interface was stronger than the coating cohesive strength.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"91 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90661710","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/asm.cp.itsc2021p0722
S. Korobov, N. V. Lezhnin, A. Makarov, H. Alwan, V. I. Shumyakov, N. Soboleva, M. Antonov, M. S. Deviatiarov
{"title":"The Cavitation Resistance of WC-10Co4Cr and WC-20CrC-7Ni HVAF Coatings","authors":"S. Korobov, N. V. Lezhnin, A. Makarov, H. Alwan, V. I. Shumyakov, N. Soboleva, M. Antonov, M. S. Deviatiarov","doi":"10.31399/asm.cp.itsc2021p0722","DOIUrl":"https://doi.org/10.31399/asm.cp.itsc2021p0722","url":null,"abstract":"\u0000 Two kinds of cermet powders, WC-10Co4Cr and WC-20CrC-7Ni, were deposited on 1040 steel via high velocity air fuel (HVAF) spraying to evaluate resistance in cavitation erosion conditions with additional electrochemical effects. Coating microstructure, phase composition, and microhardness were examined along with the topography of eroded surface layers. The cavitation resistance of the WC-20CrC-7Ni coating was found to be approximately 1.3 times greater than that of the other coating, which can be attributed to its finer grain structure, lower pore density, and the presence of high Cr and Ni content in the feedstock powder which serves to strengthen the matrix.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"17 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73305416","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/ASM.CP.ITSC2021P0422
G. Darut, Axel Portebois, L. Vitu, M. Planche, H. Liao, Shantanu Misra, C. Candolfi, B. Lenoir
{"title":"Electrical Properties of Half Heusler Coatings Depending on Spray Process","authors":"G. Darut, Axel Portebois, L. Vitu, M. Planche, H. Liao, Shantanu Misra, C. Candolfi, B. Lenoir","doi":"10.31399/ASM.CP.ITSC2021P0422","DOIUrl":"https://doi.org/10.31399/ASM.CP.ITSC2021P0422","url":null,"abstract":"\u0000 Microstructure and physicochemical properties of a thermally sprayed coating depend on the dynamics of the particles interacting with the spray jet. This is especially the case for electrical properties. In this study, different spraying processes were used to spray p-type and n-type half-Heusler powders. Thermoelectric powders, Hf20Zr75Ti05CoSb80Sn20 (p-type) and Hf60Zr40NiSn98Sb02 (n-type), were selected due to their interesting electrical properties. The spray processes were evaluated based on coating composition and mechanical property measurements. The only coatings of practical interest were those that were plasma sprayed and they were examined in detail to assess the effect of process parameters on coating properties.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"164 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75969691","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/asm.cp.itsc2021p0256
D. Dzhurinskiy, S. Dautov, P. Shornikov, I. Akhatov
{"title":"Strain Gradient Plasticity Modeling to Evaluate Material Plastic Deformation Behavior During Cold Gas Dynamic Spray Process","authors":"D. Dzhurinskiy, S. Dautov, P. Shornikov, I. Akhatov","doi":"10.31399/asm.cp.itsc2021p0256","DOIUrl":"https://doi.org/10.31399/asm.cp.itsc2021p0256","url":null,"abstract":"\u0000 Severe plastic deformation (SPD) is the main feature of the Cold Spray (CS) process; which might result in producing metal grain refinement under extensive hydrostatic pressure and high strain rate loading conditions. In this study; an anisotropic strain gradient plasticity model (SGP) is presented to predict materials behavior in CS process. The enhanced dislocation densities produced throughout particle deformation affect coating material properties and modify their thermodynamic characteristics and kinetic of resistance to plastic deformations. This study also demonstrates that the SGP model can describe the experimentally observed trends and account for homogenization of the accumulated strains under dynamic recrystallization conditions. The evolution of statistically stored dislocation density through the characteristic material length scale parameter is in good agreement with experimental results and data reported by other research groups. The proposed SGP modeling is suggested as an express method to evaluate the advanced coating and additively manufactured materials; and powder feedstock used in thermal spray and 3D manufacturing applications.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"78 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81947451","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/asm.cp.itsc2021p0493
T. Tesar, R. Mušálek, J. Medricky, J. Cizek, F. Lukáč, T. Chráska, J. Dudik
{"title":"Hybrid Plasma Spraying —Discovering the Effects of Deposition Parameters","authors":"T. Tesar, R. Mušálek, J. Medricky, J. Cizek, F. Lukáč, T. Chráska, J. Dudik","doi":"10.31399/asm.cp.itsc2021p0493","DOIUrl":"https://doi.org/10.31399/asm.cp.itsc2021p0493","url":null,"abstract":"\u0000 Hybrid plasma spraying is emerging as the next potential technology leap in thermal spraying. The combination of high throughput and deposition rates of coatings sprayed from powders with the tailored functionality of liquid-feedstock sprayed coatings appears highly promising for a wide range of applications. Moreover, possible refined mixtures of different materials come readily with the utilization of multiple feedstocks with varying particle sizes. However, the practical aspects of hybrid coatings production are accompanied with several peculiarities not encountered when using distinct feedstocks. To deepen the understanding of this novel route, this paper presents fundamental hybrid coating formation principles and the effect of selected deposition parameters using multiple case-study material systems, such as Al2O3-YSZ, Al2O3-Cr2O3, and Al2O3-TiO2.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"21 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"76851667","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/ASM.CP.ITSC2021P0410
Chang-jiu Li, Xin-Yuan Dong, Li Zhang, Yong Zhu, Zhengdao Zhou, Xiao-Tao Luo, Cheng-Xin Li
{"title":"Novel Strategy for Developing Bulk-Like Dense Metallic Coatings by Plasma Spraying","authors":"Chang-jiu Li, Xin-Yuan Dong, Li Zhang, Yong Zhu, Zhengdao Zhou, Xiao-Tao Luo, Cheng-Xin Li","doi":"10.31399/ASM.CP.ITSC2021P0410","DOIUrl":"https://doi.org/10.31399/ASM.CP.ITSC2021P0410","url":null,"abstract":"\u0000 Thermal spray coatings are widely used to protect materials from corrosion, wear, and oxidation, but they have yet to reach their full potential because of porosity limitations and the detrimental effects of oxidation on interlamellar bonding. This paper investigates an atmospheric plasma spraying process that deposits oxide-free dense metallic coatings with well bonded lamellae. The process produces ultrahigh temperature metallic droplets, up to 2650 °C, using specially designed powders that are deoxidized in-flight through the evaporation or gasification of oxides. The impact of these oxide-free ultrahigh temperature droplets has a spreading-fusing, self-metallurgical bonding effect resulting in fully dense bulk-like metallic coatings. Various coating materials, including NiCrMo, 304SS-Mo, NiCrBSi, and Al, are investigated, demonstrating the versatility of the new technique.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"35 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80945068","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/asm.cp.itsc2021p0197
Deepika Shrestha, F. Azarmi, X. Tangpong
{"title":"Effect of Heat Treatment on Residual Stress of Cold Sprayed Nickel-Base Superalloys","authors":"Deepika Shrestha, F. Azarmi, X. Tangpong","doi":"10.31399/asm.cp.itsc2021p0197","DOIUrl":"https://doi.org/10.31399/asm.cp.itsc2021p0197","url":null,"abstract":"\u0000 Residual stress can be developed in most thermally sprayed coatings due to the momentum of molten particles during impact; and heat transfer during solidification of the splats. Another reason for residual stress built-up in thermally sprayed coatings is due to splat curl-up during solidification and the differences in thermal expansion coefficients between the coating and the substrate. However; in the cold spraying process; it is believed that the main reason for residual stress formation is plastic deformation during impact and flattening of solid particles. Residual stresses can drastically influence coating quality and reduce its service time. In this study; residual stress is measured for two well-known nickel based super alloys (Inconel 625 and Inconel 718) deposited on 7074 aluminum alloy substrates by the cold spraying technique. Residual stress in Inconel 625 was found to be highly tensile on the surface and compressive on the subsurfaces. After heat treatment the residual stress was relieved and was compressive in nature. Whereas for Inconel 718; residual stress was compressive on the surface and tensile on the subsurfaces in the as-sprayed condition. After heat treatment; the residual stress was compressive with increased magnitude. The heat treatment at 800°C made the residual stress more compressive. The porosities of both Inconel 625 and Inconel 718 were reduced after heat treatment.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"121 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73581876","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/ASM.CP.ITSC2021P0732
M. Oechsner, T. Engler, H. Scheerer, Y. Joung, K. Bobzin, W. Wietheger, M. Knoch, M. Schulz
{"title":"Tribological and Corrosion Behavior of HVOF Sprayed Cr3C2-NiCr with Nickel Cladded Graphite and Hexagonal Boron Nitride","authors":"M. Oechsner, T. Engler, H. Scheerer, Y. Joung, K. Bobzin, W. Wietheger, M. Knoch, M. Schulz","doi":"10.31399/ASM.CP.ITSC2021P0732","DOIUrl":"https://doi.org/10.31399/ASM.CP.ITSC2021P0732","url":null,"abstract":"\u0000 High-velocity oxyfuel (HVOF) sprayed coatings of Cr3C2-NiCr containing solid lubricants such as nickel cladded graphite and hexagonal boron nitride were successfully developed and characterised with the aim of optimizing their friction and wear behaviour. HVOF technology was used for the integration of solid lubricants to achieve strong cohesion between particles while minimizing thermal decomposition. Coating microstructure and composition were measured and correlated to the results of tribological and corrosion tests. The integration of the solid lubricant greatly reduced friction and wear volume at room temperature, but the lubricating effect was highly dependent on atmosphere and temperature. Cr3C2-NiCr with hBN, however, tends to exhibit more stable wear resistance over a wider temperature range and can be used at temperatures beyond 450 °C.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"134 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74125113","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
热喷涂技术Pub Date : 2021-06-15DOI: 10.31399/asm.cp.itsc2021p0596
J. Legoux, B. Guerreiro, D. Poirier, J. Giallonardo
{"title":"Laser Assisted Cold Spray for Improved Adhesion of Soft Materials to Hard Substrates—Case Study for Copper Coatings on Steel","authors":"J. Legoux, B. Guerreiro, D. Poirier, J. Giallonardo","doi":"10.31399/asm.cp.itsc2021p0596","DOIUrl":"https://doi.org/10.31399/asm.cp.itsc2021p0596","url":null,"abstract":"\u0000 In cold spray, high adhesion of soft materials on hard substrates is commonly achieved by using helium as the propelling gas. This is the case of copper coatings on steel where adhesion may reach values as high as 60 to 80 MPa (glue failure), however, helium is a limited, expensive natural resource, and the use of more abundant nitrogen gas is preferred in an industrial setting. Unfortunately, when using nitrogen gas, little to no adhesion is obtained. In order to eliminate the use of helium gas we studied how laser assisted cold spray could lead to an improvement in adhesion of nitrogen sprayed copper coatings. In this work, several laser parameters (e.g., power and spot size) and process parameters (traverse speed, relative position laser spot vs. gas jet) were varied at a coupon level. Upon optimization, an equivalent adhesion to the coatings prepared with helium was obtained. Furthermore, the cross section of the coatings showed that the copper particles penetrated the steel, similar to what is observed when using helium gas. Optimization of these parameters for application to large diameter (~559 mm) cylinders was also performed. A discussion on the mechanisms which contribute to achieving high adhesion considering the use of helium versus laser assistance is provided.","PeriodicalId":70745,"journal":{"name":"热喷涂技术","volume":"67 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78259334","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}