Journal of Thermal Spray Technology最新文献_第7页

Study on the Effect of Laser Remelting Energy Density on the Microstructure and Wear Resistance of Fe-Based Alloy Coatings Fabricated by Laser Cladding 激光重熔能量密度对激光熔覆法制造的铁基合金涂层微观结构和耐磨性的影响研究

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-30 DOI: 10.1007/s11666-024-01795-3

Rui Deng, Huan Li, Chunjiang Zhao, Changyao Ouyang, Runze Wei, Rui Wang, Qiaofeng Bai, Yingliang Liu

{"title":"Study on the Effect of Laser Remelting Energy Density on the Microstructure and Wear Resistance of Fe-Based Alloy Coatings Fabricated by Laser Cladding","authors":"Rui Deng, Huan Li, Chunjiang Zhao, Changyao Ouyang, Runze Wei, Rui Wang, Qiaofeng Bai, Yingliang Liu","doi":"10.1007/s11666-024-01795-3","DOIUrl":"10.1007/s11666-024-01795-3","url":null,"abstract":"<div>In this work, Fe-based alloy coatings were prepared on the surface of ductile iron by laser cladding. To improve its wear resistance and consider the economic and time cost of other post-treatment processes, laser remelting was chosen to strengthen the coatings. The effect of laser remelting energy density (0−11.45 J/mm2) on the phase composition, microstructure evolution, hardness, and wear resistance of the coatings were investigated. The results show that the coating consists of γ-(Fe, Cr) and carbides and that remelting energy density has little effect on its phase composition. After remelting, the hardness uniformity of the coating was significantly improved, but increasing the remelting energy density had little effect on it. The hardness and wear resistance of the coatings were inversely related to remelting energy density. At a low remelting energy density of 5.66 J/mm2, the hardness and wear mass loss of the coating were 111.49% and 54.36% of the original coating, respectively. The mechanism for the improved hardness and wear resistance is the microstructure refinement induced by laser remelting. Increased remelting energy density reduces the microstructure refinement of the coating, but the coatings still showed good hardness and wear resistance due to the diffuse distribution of carbides at higher remelting energy density conditions of 9.43-11.45 J/mm2.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"33 5","pages":"1455 - 1471"},"PeriodicalIF":3.2,"publicationDate":"2024-05-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141188293","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Process Optimization and Influencing Factors of Supersonic High-Energy Plasma Spraying of Al2O3-PF Composite Coatings on Polymer Matrix Composite Surface 超音速高能等离子体喷涂聚合物基复合材料表面 Al2O3-PF 复合涂层的工艺优化及影响因素

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-30 DOI: 10.1007/s11666-024-01777-5

Ming Liu, Qi-qing Peng, Yan-fei Huang, Guo-zheng Ma, Wei-ling Guo, Hai-dou Wang, Xuan-ping Luo, Wei Lang

引用次数: 0

The Microstructure, Surface Topography and Wear Resistance of Cold-Sprayed (Cr3C2-25(Ni20Cr))-(Ni-graphite) Composite Coatings Modified by Diode Laser Treatment 经二极管激光处理改性的冷喷（Cr3C2-25(Ni20Cr)）-（镍石墨）复合涂层的显微结构、表面形貌和耐磨性

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-29 DOI: 10.1007/s11666-024-01790-8

Anna Trelka-Druzic, Wojciech Żórawski, Lidia Lityńska-Dobrzyńska, Łukasz Maj, Marcin Kot, Grzegorz Wiązania, Anna Góral

{"title":"The Microstructure, Surface Topography and Wear Resistance of Cold-Sprayed (Cr3C2-25(Ni20Cr))-(Ni-graphite) Composite Coatings Modified by Diode Laser Treatment","authors":"Anna Trelka-Druzic, Wojciech Żórawski, Lidia Lityńska-Dobrzyńska, Łukasz Maj, Marcin Kot, Grzegorz Wiązania, Anna Góral","doi":"10.1007/s11666-024-01790-8","DOIUrl":"10.1007/s11666-024-01790-8","url":null,"abstract":"<div>Cold-sprayed composite coatings have several advantages; however, some properties, such as hardness and abrasion resistance, are lower than those in plasma- or HVOF-sprayed deposits. This work showed that the use of surface diode laser processing allowed the development of (Cr3C2-25(Ni20Cr))-(Ni-graphite) cermet coatings with good adhesion to the steel substrate, and increased properties in the near-surface zone, below which the properties of cold-sprayed coatings were retained. Studies of the microstructure in the micro/nanoscale of the laser-treated coatings showed strong grain refinement after surface treatment. Cr7C3 carbide of various shapes and sizes was formed in the structure; while, a several hundred nanometre layer of Cr2O3 oxide appeared on the coating surface. The changes occurring in the microstructure have resulted in increased mechanical and tribological properties of the laser-treated zone of deposits.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"33 5","pages":"1389 - 1403"},"PeriodicalIF":3.2,"publicationDate":"2024-05-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s11666-024-01790-8.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141188017","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Study on the Wear and Corrosion Resistance of CoCrFeNiTi0.8-xcBN Laser Cladding Coatings CoCrFeNiTi0.8-xcBN 激光熔覆涂层的耐磨性和耐腐蚀性研究

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-23 DOI: 10.1007/s11666-024-01780-w

Zhongsheng Li, Kaiqiang Song, Yixin Bai, Dalong Cong, Min Zhang, Dong Peng, Xuan Wang, Xingxing Ding, Miaomiao Liao, Fu Zhou, Zehui Hua, Changpeng Wang

{"title":"Study on the Wear and Corrosion Resistance of CoCrFeNiTi0.8-xcBN Laser Cladding Coatings","authors":"Zhongsheng Li, Kaiqiang Song, Yixin Bai, Dalong Cong, Min Zhang, Dong Peng, Xuan Wang, Xingxing Ding, Miaomiao Liao, Fu Zhou, Zehui Hua, Changpeng Wang","doi":"10.1007/s11666-024-01780-w","DOIUrl":"10.1007/s11666-024-01780-w","url":null,"abstract":"<div>This work aimed to explore the effect of cBN (cubic boron nitride) content on the microstructures and wear-corrosion resistance of the CoCrFeNiTi0.8-xcBN (x = 0, 2, 4, 6 wt.%) particle-reinforced high-entropy alloy coatings. Laser cladding technology was used to prepare the coatings on TC18 substrate. The microstructures, volume wear rates and polarization curves were characterized. The results showed that the CoCrFeNiTi0.8-xcBN coatings had an optimal forming quality under the process parameters: laser power of 1500 W, scanning rate of 12 mm/s and overlapping rate of 60%. As the cBN content increased, plenty of TiN and TiB2 hard particles formed in situ in the coatings, significantly improved the wear resistance. As a result, the volume wear rate of CoCrFeNiTi0.8-6cBN was only 4.0% and 16.5% of that of TC18 substrate and CoCrFeNiTi0.8 coating, respectively; the wear mechanism changed from adhesive wear + oxidative wear to abrasive wear + oxidative wear gradually. Moreover, CoCrFeNiTi0.8-xcBN coatings can effectively inhibit the infiltration of corrosive media by dense organizational characteristics and the physical barrier effect of oxidation-protective films. After 480 h of neutral salt spray (NSS) test, the CoCrFeNiTi0.8-xcBN coatings exhibited excellent corrosion resistance, both of the appearance and protection rating reached level 10. Therefore, it can be used as the wear-corrosion-resistant coating for the TC18 substrate in a NSS environment.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"33 5","pages":"1440 - 1454"},"PeriodicalIF":3.2,"publicationDate":"2024-05-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141104235","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Influence of Different Copper Feedstock Powders on the Microstructure and Corrosion Resistance of Coatings Prepared by Cold Gas Spray 不同铜原料粉末对冷气体喷雾制备涂层的微观结构和耐腐蚀性的影响

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-22 DOI: 10.1007/s11666-024-01783-7

F. S. da Silva, K. Z. Montoya, S. Dosta, N. Cinca, A. V. Benedetti

{"title":"Influence of Different Copper Feedstock Powders on the Microstructure and Corrosion Resistance of Coatings Prepared by Cold Gas Spray","authors":"F. S. da Silva, K. Z. Montoya, S. Dosta, N. Cinca, A. V. Benedetti","doi":"10.1007/s11666-024-01783-7","DOIUrl":"10.1007/s11666-024-01783-7","url":null,"abstract":"<div>The purpose of this study is to investigate the effect of copper powder oxidation on the deposition efficiency, microstructure, wear and corrosion resistance. The gas-atomized copper powders in the as-received (Cu-Safina and Cu-FST) and oxidized states (Cu-treat, oxidized in air, 25 °C for 5 months; Cu-treat1, oxidized at 100 °C for 1 h; and Cu-treat2, oxidized at 200 °C for 1 h) were used to prepare the coatings by cold gas spray (CGS). XPS analysis detected Cu2O and CuO for all feedstock powders, increasing for oxidized ones. The deposition efficiency and thickness of the coatings followed the order: Cu-Safina > Cu-FST > Cu-treat1 > Cu-treat > Cu-treat2. For oxidized coatings, SEM images showed more defected microstructure, increase in pores, and microcracks. Cu-FST coating showed a sliding wear rate of (0.13 ± 0.01) × 10-4 mm3 N−1 m−1), and abrasive wear rate of (3.2 ± 0.2) × 10−4 mm3 N−1 m−1. Gas-atomized powder coatings showed a better corrosion resistance performance. The electrolyte did not reach the substrate/coating interface for t ≥ 700 h and the coatings resisted for 2000 h in salt fog tests. However, oxidized coatings showed low corrosion resistance due to the presence of cracks and defects, and the coating/substrate was severely damaged after ≈100 h in 3.5wt.%NaCl solution.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"33 5","pages":"1365 - 1388"},"PeriodicalIF":3.2,"publicationDate":"2024-05-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141110978","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Effect of Laser Remelting on the Microstructural and Mechanical Properties of High-Velocity Oxy-Fuel (HVOF)-Sprayed WC-NiCr Coating 激光重熔对高速纯氧燃料 (HVOF) 喷涂的 WC-NiCr 涂层微观结构和机械性能的影响

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-21 DOI: 10.1007/s11666-024-01785-5

Navneet K. Singh, Gidla Vinay, Harpreet Singh, Partha Pratim Bandyopadhyay

{"title":"Effect of Laser Remelting on the Microstructural and Mechanical Properties of High-Velocity Oxy-Fuel (HVOF)-Sprayed WC-NiCr Coating","authors":"Navneet K. Singh, Gidla Vinay, Harpreet Singh, Partha Pratim Bandyopadhyay","doi":"10.1007/s11666-024-01785-5","DOIUrl":"10.1007/s11666-024-01785-5","url":null,"abstract":"<div>WC-based coatings are found efficient in providing excellent tribological properties to the structures and components subjected to harsh wear and erosion environments. High-velocity oxy-fuel (HVOF) spraying is known as one of the best techniques to deposit such coatings. However, there still exists scope for further microstructural refinement and improvement in the mechanical properties of the as-sprayed HVOF coatings. Laser remelting has proven to be an appropriate process to achieve such improvement in as-sprayed WC-based coatings. In the current investigation, laser remelting at two different power levels was done on the HVOF-sprayed WC-NiCr coating on stainless steel specimens. The post-processed coatings were analyzed using a scanning electron microscope, x-ray diffraction, x-ray photoelectron spectroscopy, and ImageJ software to study the microstructural changes. Microhardness and surface roughness measurements were also performed to study the mechanical changes. The laser remelting resulted in a smoother coating surface, having lower porosity, lower surface roughness, and higher microhardness as compared to the as-sprayed HVOF coatings. The highest reduction in the porosity was found to be around 72%, whereas, an increment of around 21% in the microhardness was witnessed. These two parameters are crucial for the tribological performance of the coatings. The current study also gives direction to further study these remelted coatings in tribological conditions.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"33 5","pages":"1484 - 1495"},"PeriodicalIF":3.2,"publicationDate":"2024-05-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141115684","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Devitrification-Induced Tailoring of Microstructure and Strength in Aluminum High-Entropy Alloy Powder for Cold Spray Deposition 冷喷沉积用高熵铝合金粉末的析晶诱导微观结构和强度调整

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-21 DOI: 10.1007/s11666-024-01787-3

Denny John, Bryer C. Sousa, Tanaji Paul, Sohail M. A. K Mohammed, Danielle L. Cote, Arvind Agarwal

{"title":"Devitrification-Induced Tailoring of Microstructure and Strength in Aluminum High-Entropy Alloy Powder for Cold Spray Deposition","authors":"Denny John, Bryer C. Sousa, Tanaji Paul, Sohail M. A. K Mohammed, Danielle L. Cote, Arvind Agarwal","doi":"10.1007/s11666-024-01787-3","DOIUrl":"10.1007/s11666-024-01787-3","url":null,"abstract":"<div>The development of high-strength cold spray deposits using amorphous/nanocrystalline aluminum high-entropy alloy (Al HEA) powder is hindered by the lack of understanding of correlations between powder microstructure and its deformation behavior. In this study, gas-atomized Al HEA powder (Al90.05-Y4.4-Ni4.3-Co0.9-Sc0.35 at.%) is devitrified at 298, 345, 362, and 450 °C to optimize strength and deformation for cold spraying. Devitrification-induced atomic rearrangement developed equiaxed Al grains and Al3Ni and Al3Sc precipitates. The amorphous content, growth of grains, hard precipitates, and reduced dislocation density increased the hardness by 16% to 515 HV at 298 °C and decreased the hardness by 55% to 190 HV at 450 °C. The compressive strength of Al HEA powder increased by 5% to 1559 MPa at 298 °C and decreased by 49% to 760 MPa at 450 °C. To enhance the limited sprayability of Al HEA powder, compressive strength is used to model optimized cold spray process maps. Helium gas with temperatures from 300 to 800 °C and a pressure of 40 bar can produce cold spray deposits with deposition efficiency greater than 70%. The scientific insights acquired from the present study provide a gateway toward developing novel lightweight and high-strength aluminum alloy deposits, thus marking an advancement in cold spray technology.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"33 5","pages":"1348 - 1364"},"PeriodicalIF":3.2,"publicationDate":"2024-05-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141114374","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Slurry Abrasion and Dry Sliding Behavior of High-Velocity Oxy-Fuel (HVOF) Sprayed WC-12Co and WC-10Co-4Cr Coatings on EN8 Tillage Material EN8耕作材料上高速富氧燃料（HVOF）喷涂的 WC-12Co 和 WC-10Co-4Cr 涂层的泥浆磨损和干滑行为

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-20 DOI: 10.1007/s11666-024-01779-3

Honey Khan, Jaspal Singh Gill, Anuj Bansal, Vikrant Singh

{"title":"Slurry Abrasion and Dry Sliding Behavior of High-Velocity Oxy-Fuel (HVOF) Sprayed WC-12Co and WC-10Co-4Cr Coatings on EN8 Tillage Material","authors":"Honey Khan, Jaspal Singh Gill, Anuj Bansal, Vikrant Singh","doi":"10.1007/s11666-024-01779-3","DOIUrl":"10.1007/s11666-024-01779-3","url":null,"abstract":"<div>This research focuses on enhancing the wear resistance of EN8 steel, commonly used in agricultural implements by applying WC-12Co and WC-10Co-4Cr coatings using the high-velocity oxy-fuel (HVOF) spraying technique. The microstructural characterization, EDS mapping, microhardness, fracture toughness, slurry abrasion, and dry sliding of all coated and uncoated samples were evaluated. Results demonstrate that coated specimens outperform the uncoated EN8 steel in terms of wear resistance. Slurry abrasion tests reveal that the coatings hardness and fracture toughness contribute to their excellent performance. In dry sliding tests, the coated specimens exhibit lower friction coefficients and less mass loss, further emphasizing their better wear resistance. Further, wear mechanisms were found to be different between the materials, with EN8 steel exhibiting ductile wear, primarily due to plastic deformation and chipping, while the coated specimens display brittle wear characteristics, with the detachment of hard coating material and abrasive interactions contributing to wear.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"33 5","pages":"1526 - 1543"},"PeriodicalIF":3.2,"publicationDate":"2024-05-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141122798","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Comparative Study on the Microstructure and Properties of 304 Stainless Steel Coatings Prepared by High-Velocity Oxygen Fuel Spraying and Air Plasma Spraying 高速氧气燃料喷涂和空气等离子喷涂制备的 304 不锈钢涂层的微观结构和性能对比研究

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-20 DOI: 10.1007/s11666-024-01786-4

Ting Zhang, Wensheng Li, Hao Hong, Lei Shao, Xinyi Zhang, Haimin Zhai

{"title":"Comparative Study on the Microstructure and Properties of 304 Stainless Steel Coatings Prepared by High-Velocity Oxygen Fuel Spraying and Air Plasma Spraying","authors":"Ting Zhang, Wensheng Li, Hao Hong, Lei Shao, Xinyi Zhang, Haimin Zhai","doi":"10.1007/s11666-024-01786-4","DOIUrl":"10.1007/s11666-024-01786-4","url":null,"abstract":"<div>The 304 stainless steel coatings were applied to a 6061-T6 aluminum alloy substrate using high-velocity oxygen fuel spraying (HVOF) and air plasma spraying (APS) techniques. The objective of this study was to investigate the microstructure, hardness, tribological, and corrosion properties of the coatings produced by these two different processes. The findings revealed a clear relationship between the molten state of particles and the porosity, oxygen content, and microstructure of the stainless steel coatings. It was observed that the HVOF coating had higher quantities of austenite and martensitic, while the APS coating exhibited an increased presence of ferrite. These distinctions were directly responsible for the enhanced hardness and improved wear resistance observed in the HVOF coating. More specifically, the HVOF coating demonstrated a twofold increase in hardness (493.2 Hv0.1) compared to the APS coating. Its wear resistance was also significantly improved, with a sevenfold increase (0.36 × 10−4 mm3 N−1 m−1). Electrochemical tests were performed in a 3.5 wt.% aCl solution to assess the corrosion behavior of the coatings. The results clearly indicated that the HVOF coating provided superior corrosion protection compared to the APS coating.</div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"33 5","pages":"1496 - 1509"},"PeriodicalIF":3.2,"publicationDate":"2024-05-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141119295","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Microstructure and Tribological Properties of In situ-Synthesized WC-Reinforced Ni60 Coatings Prepared by Laser Cladding with Different Scanning Rates 以不同扫描速度激光熔覆制备的原位合成 WC 增强 Ni60 涂层的微观结构和摩擦学特性

IF 3.2 3区材料科学

Journal of Thermal Spray Technology Pub Date : 2024-05-20 DOI: 10.1007/s11666-024-01781-9

Zhibin Yan, Weizhou Li, Shengyuan Lei, Ruixia Yang, Dechang Zeng

引用次数: 0