Majid Moghaddam, Peter Di Giorgio, Marcello Papini
{"title":"Modeling eroded topography in masked abrasive slurry jet pocket milling","authors":"Majid Moghaddam, Peter Di Giorgio, Marcello Papini","doi":"10.1016/j.ijmecsci.2024.109830","DOIUrl":"10.1016/j.ijmecsci.2024.109830","url":null,"abstract":"<div><div>Abrasive slurry and water jets can be used together with erosion-resistant masks to rapidly machine micro-pockets. However, the use of masks can result in an undesirable erosion and mask under-etching which can locally increase the depth twofold or more in the vicinity of the mask edges. Although the detailed mechanisms leading to the undesirable erosion are not well understood, they appear to be related to the interaction of the jet flow with the mask edge. This paper employs novel experimental techniques and coupled computational fluid dynamics/surface evolution models to rigorously study these mechanisms for the first time. To demonstrate the techniques, the abrasive slurry jet micromachining of pockets into Al 6061-T6 using SS304 masks was considered, using a novel technique to precisely control the position of the abrasive slurry jet relative to the mask edge. The model reasonably accurately predicted the surface evolution and undesirable erosion in various scenarios, as well as the physics of mask under-etching. The position of the jet relative to the mask edge and the scanning direction were found to strongly affect the extent of undesirable erosion. The model suggests that the stagnation zone in masked milling is smaller than that in unmasked milling, and that this facilitates the formation of slurry recirculation zones near the mask edges which, together with particle ricochets off the mask edge, interact to create the undesirable erosion and under-etching. Based on this improved understanding, several path strategies were presented that were found to minimize the undesirable erosion and thus allow the milling of pockets with more uniform depths.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109830"},"PeriodicalIF":7.1,"publicationDate":"2024-11-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661910","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Ultrasonic-assisted ultra-precision turning of zinc-selenide with straight-nosed diamond tools","authors":"Linhe Sun , Shibo Zhang , Minghan Chen , Tengfei Yin , Suet To , Yongbo Wu , Wai Sze Yip","doi":"10.1016/j.ijmecsci.2024.109823","DOIUrl":"10.1016/j.ijmecsci.2024.109823","url":null,"abstract":"<div><div>This study proposes a novel ultra-precision machining technology that uses ultrasonic vibration and a straight-nosed diamond tool to improve the processing of the brittle optical material zinc selenide (ZnSe). This research addresses the challenges posed by Poisson's effect in ultrasonic vibration-assisted single-point diamond turning, which causes bending vibration along the depth of cut, resulting in lower machining efficiency and surface quality. This study analyses the relationship between one-dimensional ultrasonic vibrations at the diamond tool edge and induced bending vibrations using both theoretical and experimental methods. By investigating ultrasonic vibration dynamics in the feed direction and at the straight cutting edge, the results showed that ultrasonic vibration helps to improve the ductile-brittle transition ratio of the cutting area and surface quality. These improvements are accomplished by regulating the cutting position at the tool cutting edge, adjusting cutting parameters, and optimizing ultrasonic parameters. The machined surface roughness of ZnSe is reduced by approximately 30–46 % at higher feed rates under ultrasonic vibration with straight-nosed diamond tools. The findings demonstrate the potential of this novel technology to reduce tool wear and brittle fractures, resolving the challenge of ultra-precision machining for optical materials.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109823"},"PeriodicalIF":7.1,"publicationDate":"2024-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661908","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yu Zhang , Xi Chen , Hui Huo , Guohai Chen , Dixiong Yang
{"title":"Stochastic dynamics analysis for unilateral vibro-impact systems under combined excitation","authors":"Yu Zhang , Xi Chen , Hui Huo , Guohai Chen , Dixiong Yang","doi":"10.1016/j.ijmecsci.2024.109828","DOIUrl":"10.1016/j.ijmecsci.2024.109828","url":null,"abstract":"<div><div>Vibro-impact system, as an important type of non-smooth system, exhibits intricately nonlinear characteristics. Inevitably, the vibro-impact system will encounter random excitations, but the conventional methods ar7e not eligible for simultaneous determination of its transient responses and reliabilities. Commonly, existing methods of applying non-smooth transformation tend to ignore the essential non-smooth characteristics of vibro-impact system. To this end, this paper proposes a unified framework based on direct probability integral method (DPIM) to simultaneously determine stochastic dynamic responses and reliabilities of unilateral vibro-impact systems under combined harmonic and random excitation without non-smooth transformation, and captures their complicated dynamical behaviors. Firstly, the impact velocity dependent coefficient of restitution is introduced to establish the motion equation of vibro-impact system. Secondly, the probability density integral equation (PDIE) for the unilateral vibro-impact system is derived from the perspective of probability conservation. Then, the PDIE and governing differential equation of the system is solved in a decoupled and efficient way. Moreover, the first-passage reliability is assessed by introducing extreme value mapping of the stochastic dynamic response. Numerical results of three typical examples using the proposed framework are compared with those using Monte Carlo simulation (MCS), quasi-MCS and from the reference, which highlights the advantages of DPIM in computing the stochastic responses and reliabilities of vibro-impact system under random excitations and random parameters. The stationary probability density functions exhibit periodic fluctuations under combined harmonic and stochastic excitation. Specially, the noise intensity and frequency of harmonic excitation pose the great influence on the reliabilities of systems.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109828"},"PeriodicalIF":7.1,"publicationDate":"2024-11-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661909","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Haoran Ding , Shijun Ji , Yongkang An , Ji Zhao , Guofa Li
{"title":"A compact structure and high-speed actuator designed by imitating the movement of wave","authors":"Haoran Ding , Shijun Ji , Yongkang An , Ji Zhao , Guofa Li","doi":"10.1016/j.ijmecsci.2024.109814","DOIUrl":"10.1016/j.ijmecsci.2024.109814","url":null,"abstract":"<div><div>By imitating the natural phenomenon of waves pushing leaves, a compact novel wave-type piezoelectric actuator is proposed in this paper. Compared to traditional inchworm piezoelectric actuators, it combines the clamping unit and driving unit into an arc-shaped flexible driving foot (AFDF). Clamping and driving functions are realized by alternately controlling two ends of the AFDF using two piezoelectric stacks (PESs). One motion unit instead of two makes control simpler, the structure more compact and a faster movement speed. The static model of the AFDF is developed to characterize the mapping laws between structural dimensions and actuator amplification ratios, and the dynamic model represents the relationship between the control signals and move displacements, thus demonstrating the feasibility of the actuator. Finally, a prototype was fabricated, and a testing system was set up to conduct performance evaluations of its motion capabilities. At the driving frequencies of 370 Hz and 380 Hz, the maximum forward and reverse motion speeds can reach 4.345mm/s and 4.537mm/s, respectively. In the range of 0.1–10 N, there is no significant change in motion speed, and it has good stability. Its resolution for forward and reverse motion can reach 106 nm and 109 nm, respectively.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109814"},"PeriodicalIF":7.1,"publicationDate":"2024-11-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661978","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Kai Liu , Lanren Tian , Tianyu Gao , Zhonggang Wang , Pei Li
{"title":"An explicit D-FE2 method for transient multiscale analysis","authors":"Kai Liu , Lanren Tian , Tianyu Gao , Zhonggang Wang , Pei Li","doi":"10.1016/j.ijmecsci.2024.109808","DOIUrl":"10.1016/j.ijmecsci.2024.109808","url":null,"abstract":"<div><div>Explicit FE (Finite Element) method offers distinct advantages for a variety of simulations, including nonlinear transient dynamics, large deformation due to buckling, and damage evolution in materials or structures. However, conventional computational homogenization techniques, such as the FE<sup>2</sup> and direct FE<sup>2</sup> (D-FE<sup>2</sup>) methods, have not yet been integrated with an explicit algorithm because of the implicit framework in their numerical implementation, and thus cannot be widely applied to concurrent multi-level modeling of transient dynamic issues in multiscale materials and structures. In this study, an explicit D-FE<sup>2</sup> method was proposed by incorporating explicit integration algorithms into the numerical calculation of microscale RVEs based on the D-FE<sup>2</sup> method proposed by Tan [<span><span>1</span></span>]. To facilitate this, an extended Hill–Mandel principle which considers the conservation of both kinetic and internal energies between macro- and micro-scales was derived, and the conventional D-FE<sup>2</sup> method was modified using the explicit FE method. The proposed explicit D-FE<sup>2</sup> method was validated using a series of experiments and numerical examples including drop-hammer impact on multiscale honeycomb, stress wave propagation in porous materials, compressive buckling of multi-stable metamaterials, damage and failure of fiber-reinforced composites, etc. It was validated that the proposed explicit D-FE<sup>2</sup> method is feasible and efficient for transient dynamic analysis of multiscale materials and structures, which might be a new avenue of research in the field of impact dynamics.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109808"},"PeriodicalIF":7.1,"publicationDate":"2024-11-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661977","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Frequency range optimization for linear viscoelastic characterization of Burger's model","authors":"Chen Wang, Kumar Anupam, Cor Kasbergen, Sandra Erkens","doi":"10.1016/j.ijmecsci.2024.109817","DOIUrl":"10.1016/j.ijmecsci.2024.109817","url":null,"abstract":"<div><div>The linear viscoelastic behavior of materials is represented using mechanical models of choice, which are further utilized in different numerical investigations, such as finite element simulations and discrete element simulations. Burger's model is one of the widely adopted mechanical models and remains highly favored in contemporary research due to its multiple advantages. Specifically, it excels in representing long-term creep and stress relaxation behavior in a relatively simplified manner. Accurate identification of the long-term behavior for the viscoelastic material, particularly asphalt concrete, is crucial, as it serves as a key indicator of asphalt pavement performance over its service life. However, past research studies show that the parameters of Burger's model should be back-calculated from experimental data only within a limited range of frequency, otherwise, the parameters fail to represent the true material behavior. To the best of the authors’ knowledge, there is no approach for researchers to obtain the critical frequency range in which the experiments should be performed. Therefore, this study proposes a novel framework to find the critical frequency range to obtain appropriate model parameters of Burger's model, to better characterize the viscoelastic behavior of the materials. To examine the framework, asphalt concrete mixtures are used as examples in this study. Necessary laboratory tests including complex modulus tests and stress relaxation tests, are performed on two distinctive types of asphalt concrete mixtures. The generalized Maxwell model with different number of Maxwell chains are used to evaluate the performance of Burger's model. Furthermore, since commercially available finite element packages generally do not have a direct built-in Burger's model, the article shows a way of implementing Burger's model in finite element simulation. The simulations corresponding to the laboratory tests are carried out in both frequency domain and time domain to thoroughly evaluate the performance of Burger's model. The optimal frequency range of 0.1–20 Hz for the examined mixtures is found to significantly improve the accuracy of the descriptive master curve. The results also suggest that the generalized Maxwell model requires a minimum of four Maxwell chains to maintain good performance in accurately characterizing the behavior of asphalt mixtures. However, adding more Maxwell chains beyond a critical limit may not provide significant benefits. Finite element simulations demonstrate that the stress relaxation behavior predicted by the obtained Burger's model parameters aligns more closely with experimental data over longer time intervals. This makes Burger's model a strong choice for aiding in the design of simulations for studies focused on the long-term behavior of materials.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109817"},"PeriodicalIF":7.1,"publicationDate":"2024-11-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661980","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Tunable underwater sound absorption via piezoelectric materials with local resonators","authors":"Xinyu Jia, Guoyong Jin, Tiangui Ye, Yukun Chen","doi":"10.1016/j.ijmecsci.2024.109812","DOIUrl":"10.1016/j.ijmecsci.2024.109812","url":null,"abstract":"<div><div>In recent years, piezoelectric composite materials have been widely used in the design of underwater anechoic coatings due to their adaptability to tuning parameters. However, there are also some shortcomings, such as a single dissipation mechanism, narrow bandwidth, and poor low-frequency sound absorption. This work proposes an acoustic composite structure combining piezoelectric composite materials with local resonance units, which effectively enhances the sound absorption performance of the structure through the coupling effect of the piezoelectric energy consumption mechanism and local resonance mechanism. Compared to conventional acoustic structures, the proposed acoustic composite structure not only has a strong low-frequency sound absorption effect but also enriches the mid-high frequency sound absorption modes by connecting shunt damping circuits. On this basis, the effect of piezoelectric parameters and resonator morphological properties on structural sound absorption performance is further investigated, and the results show that the designed structure has the characteristic of sound absorption performance that is tunable. In addition, key factors affecting the sound absorption performance of the structure have been optimized to achieve better broadband sound absorption performance. This work may provide valuable ideas for the development of low-frequency broadband adjustable underwater sound-absorbing coatings.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109812"},"PeriodicalIF":7.1,"publicationDate":"2024-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661911","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Deep adversarial learning models for distribution patterns of piezoelectric plate energy harvesting","authors":"Mikail F. Lumentut , Chin-Yu Bai , Yi-Chung Shu","doi":"10.1016/j.ijmecsci.2024.109807","DOIUrl":"10.1016/j.ijmecsci.2024.109807","url":null,"abstract":"<div><div>This paper presents a novel approach utilizing piezoelectric plate structures with random electrode distribution patterns for energy harvesting applications across various vibration modes. For the first time, leveraging electromechanical Finite Element Analysis (eFEA) and data extraction techniques, we investigate the integration of conditional Generative Adversarial Networks (cGAN)-based dynamic models. The cGAN offers an effective technique for generating realistic synthetic data conditioned on input parameters, thereby enabling the creation of diverse and representative datasets for training energy harvesting systems. The integration of eFEA with cGAN opens up new possibilities for optimizing the design and performance of piezoelectric energy harvesters across various applications. Specifically, we explore four distinct cGAN models-based mechanics of energy harvesters by deploying distribution patterns. These models include training data generated by stacking simultaneously mode images, utilizing separate cGAN models for each mode, labeling images by mode, and concatenating all mode images into one. Our study focuses on assessing the effectiveness of these models in minimizing loss in cGAN-based power generation and predicting Structural Similarity Index Measure (SSIM) values, and more importantly, identifying the predicted data point outputs from the generated pixel image extractions. By analyzing the generated data from numerical model and its application in deep learning, we aim to enhance the understanding of the effects of distribution patterns and image processing techniques for optimal power generation and the effectiveness of piezoelectric energy harvesting systems across different vibration modes. The studies explore how different distribution patterns affect the power harvesting efficiency and frequency bandwidth, utilizing the generated datasets.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109807"},"PeriodicalIF":7.1,"publicationDate":"2024-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661904","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A physics-based nonlocal theory for particle-reinforced polymer composites","authors":"Ruizhi Li, Li Li, Yiyuan Jiang","doi":"10.1016/j.ijmecsci.2024.109800","DOIUrl":"10.1016/j.ijmecsci.2024.109800","url":null,"abstract":"<div><div>How the nonlocal interaction effects of particle-reinforced polymer composites manifest themselves from their underlying microstructure is not fully understood, thus greatly limiting the ability to model their mechanical properties. This paper explores the nonlocal interaction mechanisms of particle-reinforced polymer composites and unveils that both the nonlocal interaction effects between particles and the nonlocal effects of natural discrete polymer chains play an important role in particle-reinforced polymer composites. Then, a physics-based nonlocal continuum theory capable of capturing these two complex nonlocal effects is proposed based on the Eshelby equivalent inclusion method, the Mori–Tanaka model, and the interpenetrating network model. The proposed physics-based nonlocal continuum theory provides a rigorous methodology for developing physically consistent nonlocal homogenization models of particle-reinforced polymer composites and their composite structures. The results show that the two nonlocal effects play a role in stiffness softening in the mechanical behavior of particle-reinforced polymer composites, and the nonlocal mechanical behavior predicted by the developed nonlocal homogenization model is highly consistent with the existing experimental data.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109800"},"PeriodicalIF":7.1,"publicationDate":"2024-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661975","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Deployment dynamics of fluidic origami tubular structures","authors":"Yutong Xia , Evgueni Filipov , K.W. Wang","doi":"10.1016/j.ijmecsci.2024.109816","DOIUrl":"10.1016/j.ijmecsci.2024.109816","url":null,"abstract":"<div><div>The application of origami in engineering has offered innovative solutions for deployable structures, such as in space exploration, civil construction, robotics, and medical devices, due to its ability to enable compact folding and expansive deployment. Despite its great potential, prior studies have predominantly focused on the static or kinematic aspects of the origami, leaving the dynamic deployment behaviors underexplored. This research addresses this gap by, for the first time, investigating the dynamics of deployment of origami tubular structures actuated by fluidic pressure induced by air or liquids. We introduce a novel dynamic model that incorporates and combines panel inertia and elastic properties, critical for capturing the complex behaviors of origami deployment that rigid kinematic models overlook, as well as the fluidic pressure effects on the structural mechanics and dynamics. Our findings, derived from non-dimensionalized models, reveal the profound influences of the structural and input parameters on the dynamic responses, marking a significant new advancement in origami research. Our study on fluidic origami tubes, where internal pressure is varied, uncovers how the pressurization level and rate affect the transient dynamics and final configuration of the system. The introduction of a space-invariant fluidic pressure, applied as either a step or ramp function, demonstrates the system's sensitivity to pressure adjustments, affecting its stiffness, damping ratio, and transient response. This feature leads to a rich multistability landscape, offering the ability to achieve various stable configurations through input pressure control, and uncovering unique dynamic responses such as snap-through and snap-back actions that have not been observed in the past. All these outcomes and insights are especially valuable in raising awareness of nontraditional behaviors and expanding our comfort zone in origami engineering.</div><div>Overall, the research efforts not only propel new understanding of pressure actuated tubular origami's dynamic behaviors but also lay a novel foundational framework for developing origami-based systems for a wide array of applications, which will greatly enhance the design and operational possibilities of reconfigurable and deployable adaptive structures.</div></div>","PeriodicalId":56287,"journal":{"name":"International Journal of Mechanical Sciences","volume":"285 ","pages":"Article 109816"},"PeriodicalIF":7.1,"publicationDate":"2024-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142661976","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}