Industrial Robot-The International Journal of Robotics Research and Application最新文献

{"title":"Research on dynamic parameter identification and collision detection method for cooperative robots","authors":"Shuwen Sun, Chenyu Song, Bo Wang, Haiming Huang","doi":"10.1108/ir-05-2023-0091","DOIUrl":"https://doi.org/10.1108/ir-05-2023-0091","url":null,"abstract":"\u0000Purpose\u0000The safety performance of cooperative robots is particularly important. This paper aims to study collision detection and response of cooperative robots, which meet the lightweight requirements of cooperative robots and help to ensure the safety of humans and robots.\u0000\u0000\u0000Design/methodology/approach\u0000This paper proposes a collision detection, recognition and response method based on dynamic models. First, this paper identifies the dynamic model of the robot. Second, an external torque observer is established based on the model, and a dynamic threshold collision detection method is designed to reduce the interference of model uncertainty on collision detection. Finally, a collision position and direction estimation method is designed, and a robot collision response strategy is proposed to reduce the harm caused by collisions to humans.\u0000\u0000\u0000Findings\u0000Comparative experiments are conducted on static threshold and dynamic threshold collision detection, and the results showed that the static threshold only detected one collision while the dynamic threshold could detect all collisions. Conducting collision position and direction estimation and collision response experiments, and the results show that this method can determine the location and direction of collision occurrence, and enable the robot to achieve collision separation.\u0000\u0000\u0000Originality/value\u0000This paper designs a dynamic threshold collision detection method that does not require external sensors. Compared with static threshold collision detection methods, this method can significantly improve the sensitivity of collision detection. This paper also proposes a collision position direction estimation method and collision separation response strategy, which can enable robots to achieve post collision separation and improve the safety of cooperative robots.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82218718","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Sequential calibration of transmission ratios for joints of 6-DOF serial industrial robots based on laser tracker","authors":"Ling Wang, Xiaoliang Wu, Zeng Kang, Yanfeng Gao, Xiai Chen, Binrui Wang","doi":"10.1108/ir-05-2023-0115","DOIUrl":"https://doi.org/10.1108/ir-05-2023-0115","url":null,"abstract":"\u0000Purpose\u0000In traditional calibration methods of kinematics parameters of industrial robots, dozens of model parameters are identified together based on an optimization procedure. Due to different contributions of model parameter errors to the tool center point positioning error of industrial robots, obtaining good results for all model parameters is very difficult. Therefore, the purpose of this paper is to propose a sequential calibration method specifically for transmission ratio parameters, which includes reduction ratios and coupling ratios of industrial robot joints.\u0000\u0000\u0000Design/methodology/approach\u0000The ABB IRB 1410 industrial robot is considered as an example in this study. The transmission ratios for each joint of the robot are identified using the spatial circle fitting method based on spatial vectors, which fit the center and radius of joint rotation with the least squares optimization algorithm. In addition, a method based on the Rodrigues’ formula is designed and presented for identifying the actual coupling ratio of the robot. Subsequently, an experiment is carried out to verify the proposed sequential calibration method of transmission ratios.\u0000\u0000\u0000Findings\u0000In this experiment, the actual positions of the linkages before and after joint rotations are measured by a laser tracker. Accurate results of the reduction ratios and the coupling ratios are calculated, and the results are verified experimentally. The results show that by calibrating the reduction ratios and coupling ratios of the ABB robot, the rotation angle errors of the robot joints can be reduced.\u0000\u0000\u0000Originality/value\u0000The authors propose a sequential calibration method for transmission ratio parameters, including reduction ratios and coupling ratios of industrial robot joints. An experiment is carried out to verify this proposed sequential calibration method. This study may be beneficial for calibrating the kinematic parameters of industrial robots and improving their positioning accuracy.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83014068","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Design and analysis of a continuum manipulator for use in narrow spaces","authors":"Fei Qi, Dongming Bai, Xiaoming Dou, Heng Zhang, Haishan Pei, Jing-de Zhu","doi":"10.1108/ir-02-2023-0027","DOIUrl":"https://doi.org/10.1108/ir-02-2023-0027","url":null,"abstract":"\u0000Purpose\u0000This paper aims to present a kinematics analysis method and statics based control of the continuum robot with mortise and tenon joints to achieve better control performance of the robot.\u0000\u0000\u0000Design/methodology/approach\u0000The kinematics model is derived by the geometric analysis method under the piecewise constant curvature assumption, and the workspace and dexterity of the proposed robot are analyzed to optimize its structure parameters. Moreover, the statics model is established by the principle of virtual work, which is used to analyze the mapping relationship between the bending deformation and the applied forces/torques. To improve the control accuracy of the robot, a model-based controller is put forward.\u0000\u0000\u0000Findings\u0000Results of the experiments verify the feasibility of the proposed continuum structure and the correctness of the established model and the control method. The force deviation between the theoretical value and the actual value is relatively small, and the mean value of the deviation between the driving forces is only 0.46 N, which verify the established statics model and the controller.\u0000\u0000\u0000Originality/value\u0000The proposed model and motion controller can realize its accurate bending control with a few deviations, which can be used as the reference for the motion planning and dynamic model of the continuum robot.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-09-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75733091","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Tightly coupled IMU-Laser-RTK odometry algorithm for underground multi-layer and large-scale environment","authors":"Minghao Wang, Ming Cong, Dong Liu, Yuqing Du, Xiaojing Tian, Bing Li","doi":"10.1108/ir-11-2022-0281","DOIUrl":"https://doi.org/10.1108/ir-11-2022-0281","url":null,"abstract":"\u0000Purpose\u0000The purpose of this study is to designed a robot odometry based on three dimensional (3D) laser point cloud data, inertial measurement unit (IMU) data and real-time kinematic (RTK) data in underground spatial features and gravity fluctuations environment. This method improves the mapping accuracy in two types of underground space: multi-layer space and large-scale scenarios.\u0000\u0000\u0000Design/methodology/approach\u0000An IMU–Laser–RTK fusion mapping algorithm based on Iterative Kalman Filter was proposed, and the observation equation and Jacobian matrix were derived. Aiming at the problem of inaccurate gravity estimation, the optimization of gravity is transformed into the optimization of SO(3), which avoids the problem of gravity over-parameterization.\u0000\u0000\u0000Findings\u0000Compared with the optimization method, the computational cost is reduced. Without relying on the wheel speed odometer, the robot synchronization localization and 3D environment modeling for multi-layer space are realized. The performance of the proposed algorithm is tested and compared in two types of underground space, and the robustness and accuracy in multi-layer space and large-scale scenarios are verified. The results show that the root mean square error of the proposed algorithm is 0.061 m, which achieves higher accuracy than other algorithms.\u0000\u0000\u0000Originality/value\u0000Based on the problem of large loop and low feature scale, this algorithm can better complete the map loop and self-positioning, and its root mean square error is more than double compared with other methods. The method proposed in this paper can better complete the autonomous positioning of the robot in the underground space with hierarchical feature degradation, and at the same time, an accurate 3D map can be constructed for subsequent research.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-09-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79185542","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Design, modeling and kinematic analysis of a multi-configuration dexterous hand with integrated high-dimensional sensors","authors":"Shuang Feng, Yang Du, Shaodong Li, Mingqi Chen","doi":"10.1108/ir-07-2023-0161","DOIUrl":"https://doi.org/10.1108/ir-07-2023-0161","url":null,"abstract":"\u0000Purpose\u0000This study aims to introduce a multi-configuration, three-finger dexterous hand with integrated high-dimensional sensors and provides an analysis of its design, modeling and kinematics.\u0000\u0000\u0000Design/methodology/approach\u0000A mechanical design scheme of the three-finger dexterous hand with a reconfigurable palm is proposed based on the existing research on dexterous hands. The reconfigurable palm design enables the dexterous hand to achieve four grasping modes to adapt to multiple grasping tasks. To further enhance perception, two six-axis force and torque sensors are integrated into each finger. The forward and inverse kinematics equations of the dexterous hand are derived using the D-H method for kinematics modeling, thus providing a theoretical model for index analysis. The performance is evaluated using three widely applied indicators: workspace, interactivity of fingers and manipulability.\u0000\u0000\u0000Findings\u0000The results of kinematics analysis show that the proposed hand has excellent dexterity. Additionally, three different experiments are conducted based on the proposed hand. The performance of the dexterous hand is also verified by fingertip force, motion accuracy test, grasping and in-hand manipulation experiments based on Feix taxonomy. The results show that the dexterous hand has good grasping ability, reproducing 82% of the natural movement of the human hand in daily grasping activities and achieving in-hand manipulations such as translation and rotation.\u0000\u0000\u0000Originality/value\u0000A novel three-finger dexterous hand with multi-configuration and integrated high-dimensional sensors is proposed. It performs better than the previously designed dexterous hand in actual experiments and kinematic performance analysis.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-08-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81974089","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Bin picking: a review of recent developments","authors":"R. Bogue","doi":"10.1108/ir-07-2023-0167","DOIUrl":"https://doi.org/10.1108/ir-07-2023-0167","url":null,"abstract":"\u0000Purpose\u0000The purpose of this paper is to provide an insight into the present-day state of bin picking by considering research, technology, products and applications.\u0000\u0000\u0000Design/methodology/approach\u0000Following a short introduction, this first provides examples of recent bin picking research. It then discusses a selection of commercial product developments and applications. Finally, brief conclusions are drawn.\u0000\u0000\u0000Findings\u0000Bin picking has the potential to eliminate repetitive, manual part handling practices in many sectors of the manufacturing and logistics industries. Systems combine robotic gripping and manipulation with machine vision and specialist software and tend to be complex to install and commission. They are produced by robot manufacturers, system integrators, software developers and machine vision specialists and all are constantly developing and improving the technology. These developments are supported by a strong academic research effort, much involving artificial intelligence methods, and while the technology is evolving rapidly, it is yet to reach the point where deployments are routine and widespread.\u0000\u0000\u0000Originality/value\u0000This provides a timely review of recent bin picking research and commercial developments.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-08-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73606697","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Manipulability optimization of redundant manipulators using reinforcement learning","authors":"Haoqiang Yang, Xinliang Li, Deshan Meng, Xueqian Wang, Bin Liang","doi":"10.1108/ir-01-2023-0002","DOIUrl":"https://doi.org/10.1108/ir-01-2023-0002","url":null,"abstract":"\u0000Purpose\u0000The purpose of this paper is using a model-free reinforcement learning (RL) algorithm to optimize manipulability which can overcome difficulties of dilemmas of matrix inversion, complicated formula transformation and expensive calculation time.\u0000\u0000\u0000Design/methodology/approach\u0000Manipulability optimization is an effective way to solve the singularity problem arising in manipulator control. Some control schemes are proposed to optimize the manipulability during trajectory tracking, but they involve the dilemmas of matrix inversion, complicated formula transformation and expensive calculation time.\u0000\u0000\u0000Findings\u0000The redundant manipulator trained by RL can adjust its configuration in real-time to optimize the manipulability in an inverse-free manner while tracking the desired trajectory. Computer simulations and physics experiments demonstrate that compared with the existing methods, the average manipulability is increased by 58.9%, and the calculation time is reduced to 17.9%. Therefore, the proposed method effectively optimizes the manipulability, and the calculation time is significantly shortened.\u0000\u0000\u0000Originality/value\u0000To the best of the authors’ knowledge, this is the first method to optimize manipulability using RL during trajectory tracking. The authors compare their approach to existing singularity avoidance and manipulability maximization techniques, and prove that their method has better optimization effects and less computing time.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-07-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84050974","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Shape perception of soft hand based on dual-signal comparison contact detection","authors":"Kai Shi, Jun Yu Li, Gang Bao","doi":"10.1108/ir-02-2023-0033","DOIUrl":"https://doi.org/10.1108/ir-02-2023-0033","url":null,"abstract":"\u0000Purpose\u0000The structural adaptive ability of the soft robot is fully demonstrated in the grasping task of the soft hand. A soft hand can easily realize the envelope operation of the object without planning. With the continuous development of robot applications, researchers are no longer satisfied with the ability of the soft hand to grasp. The purpose of this paper is to perceive the object’s shape while grasping to provide a decision-making basis for more intelligent robot applications.\u0000\u0000\u0000Design/methodology/approach\u0000This paper proposes a dual-signal comparison method to obtain the fingertip position. The dual signal includes the displacement calculated by the static model without considering the external load change and the displacement calculated by the bending sensor. The dual-signal comparison method can use the obvious change trend difference between the above two signals in the hover and contact states to identify the touch position. The authors make the soft hand scan around the object through touch operation to detect the object’s shape, and the tracks of every touch fingertip position can envelop the object’s shape.\u0000\u0000\u0000Findings\u0000The experimental results show that the dual-signal comparison method can accurately identify the contact moment of soft fingers. This detection method makes the soft hand develop the shape detection ability. The soft hand in the experiment can perceive squares, circles and a few other complex shapes.\u0000\u0000\u0000Originality/value\u0000The dual-signal comparison method proposed in this paper can detect a touch action by using the signal change trend when the working condition suddenly changes with the rough robotic model and sensing, thus improving the utilization value of the measured signal. The problems of large model errors and inaccurate sensors also negatively impact the use of other soft robots. It is generally difficult to achieve good results by directly using these models and sensors with the thinking of rigid robot analysis. The dual-signal comparison method in this paper can provide some reference for this aspect.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-07-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75056510","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Design and performance of a slender soft continuum manipulator for tall structure inspection","authors":"Mohamed Tahir Shoani, Mohamed Najib Ribuan, Ahmad Athif Mohd Faudzi","doi":"10.1108/ir-03-2023-0057","DOIUrl":"https://doi.org/10.1108/ir-03-2023-0057","url":null,"abstract":"\u0000Purpose\u0000The current methods for inspecting tall or deep structures such as towers, chimneys, silos, and wells suffer from certain constraints. Manual and assisted inspection methods including humans, drones, wall climbing robots, and others are either costly, have a limited operation time, or affected by field conditions, such as temperature and radiation. This study aims to overcome the presented challenges through a teleoperated soft continuum manipulator capable of inspecting tall or deep structures with high resolution, an unlimited operation time and the ability to use different arms of the manipulator for different environments and structure sizes.\u0000\u0000\u0000Design/methodology/approach\u0000The teleoperated manipulator uses one rotary and two tendon actuators to reach and inspect the interior of a tall (or deep) structure. A sliding part along the manipulator’s body (arm constrainer and tendon router) induces a variable-length bending segment, allowing an inspection camera to be placed at different distances from the desired location.\u0000\u0000\u0000Findings\u0000The experiments confirmed the manipulator’s ability to inspect different locations in the structure’s interior. The manipulator also demonstrated a submillimeter motion resolution vertically and a 2.5 mm per step horizontally. The inspection time of the full structure was 48.53 min in the step-by-step mode and was calculated to be 4.23 min in the continuous mode.\u0000\u0000\u0000Originality/value\u0000The presented manipulator offers several design novelties: the arm’s thin-wide cross-section, the variable-length bending segment in a fixed-length body, the external rolling tendon routing and the ability to easily replace the arm with another of different material or dimensions to suite different structures and environments.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-06-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87528015","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"A nonlinear robot joint friction compensation method including stick and sliding characteristics","authors":"Yanli Feng, Kecheng Zhang, Haoyu Li, Jingyu Wang","doi":"10.1108/ir-12-2022-0322","DOIUrl":"https://doi.org/10.1108/ir-12-2022-0322","url":null,"abstract":"\u0000Purpose\u0000Due to dynamic model is the basis of realizing various robot control functions, and it determines the robot control performance to a large extent, this paper aims to improve the accuracy of dynamic model for n-Degree of Freedom (DOF) serial robot.\u0000\u0000\u0000Design/methodology/approach\u0000This paper exploits a combination of the link dynamical system and the friction model to create robot dynamic behaviors. A practical approach to identify the nonlinear joint friction parameters including the slip properties in sliding phase and the stick characteristics in presliding phase is presented. Afterward, an adaptive variable-step moving average method is proposed to effectively reduce the noise impact on the collected data. Furthermore, a radial basis function neural network-based friction estimator for varying loads is trained to compensate the nonlinear effects of load on friction during robot joint moving.\u0000\u0000\u0000Findings\u0000Experiment validations are carried out on all the joints of a 6-DOF industrial robot. The experimental results of joint torque estimation demonstrate that the proposed strategy significantly improves the accuracy of the robot dynamic model, and the prediction effect of the proposed method is better than that of existing methods.\u0000\u0000\u0000Originality/value\u0000The proposed method extends the robot dynamic model with friction compensation, which includes the nonlinear effects of joint stick motion, joint sliding motion and load attached to the end-effector.\u0000","PeriodicalId":54987,"journal":{"name":"Industrial Robot-The International Journal of Robotics Research and Application","volume":null,"pages":null},"PeriodicalIF":1.8,"publicationDate":"2023-06-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87088731","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}