Jingjing Lu, Hongchao Cui, Jiahao Xu, Jiajia Zhang, Zhenkun Li
{"title":"4D Printing Technology Based on Magnetic Intelligent Materials: Materials, Processing Processes, and Application.","authors":"Jingjing Lu, Hongchao Cui, Jiahao Xu, Jiajia Zhang, Zhenkun Li","doi":"10.1089/3dp.2023.0125","DOIUrl":"10.1089/3dp.2023.0125","url":null,"abstract":"<p><p>4D printing technology refers to the manufacturing of products using 3D printing techniques that are capable of changing shape or structure in response to external stimuli. Compared with traditional 3D printing, the additional dimension is manifested in the time dimension. Facilitated by the advancement of magnetic smart materials and 3D printing technology, magnetically controlled 4D printing technology has a wide range of application prospects in many fields such as medical treatment, electronic flexible devices, and industrial manufacturing. Magnetically controlled 4D printing technology is a new scientific research field in the 21st century, which includes but is not limited to the following disciplines: mechanics, materials, dynamics, physics, thermodynamics, and electromagnetism. It involves many fields and needs to be summarized systematically. First, this article introduces various magnetic intelligent materials, which are suitable for magnetically controlled 4D printing, and discusses their programmability. Second, regarding the printing process, the article introduces how to preset the material distribution as well as the research progress about the optimization of magnetically controlled 4D printing platforms and the distribution of magnetic field profiles. Third, the article also makes a brief introduction to the applications of magnetically controlled 4D printing technology in medical, electronic flexible devices, and industrial manufacturing fields.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442359/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47795031","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Surface Enhancement of Additively Manufactured Bone Plate Through Hybrid-Electrochemical Magnetorheological Finishing Process.","authors":"Atul Singh Rajput, Sajan Kapil, Manas Das","doi":"10.1089/3dp.2023.0028","DOIUrl":"10.1089/3dp.2023.0028","url":null,"abstract":"<p><p>Additive manufacturing or 3D printing provides the benefits of individualizing the implant per patient requirements. However, the poor surface quality of additively manufactured biomaterial is a major limitation. Hence, hybrid-electrochemical magnetorheological (H-ECMR) polishing is developed to improve the surface quality of fabricated parts. H-ECMR finishing is an advanced surface polishing operation that avails the synergic action of mechanical abrasion and the electrochemical reaction to enhance the surface quality of the workpiece without hampering its surface topography. Furthermore, the developed H-ECMR finishing process reduces the finishing time and produces a uniform surface quality compared with the conventional magnetorheological (MR) finishing process. However, the surface finishing of the parts having a hole-of-pocket feature through the H-ECMR finishing process is a major challenge as MR fluid gets trapped inside those holes or pockets. A feature-based hybrid H-ECMR finishing process is developed to resolve the issue. In this case, paraffin wax is applied to the holes and pockets before the H-ECMR process occurs. In the present work, bone plates are fabricated through selective laser melting, and their surface quality is further enhanced through the H-ECMR finishing process. Bone plates are necessary to provide mechanical stability during bone fracture healing by adapting to the chemical environment. The final <i>R<sub>a</sub></i> value of 21.37 nm is attained from 9.36 μm through H-ECMR finishing. Pin-on-disk study is carried out on the biomaterial to analyze its wear resistance. The surface topography of the workpiece is analyzed through scanning electron microscopy before and after finishing, and it was observed that a uniform surface is achieved after polishing. Apart from the average surface roughness (<i>R<sub>a</sub></i> ), other roughness parameters such as skewness (<i>R</i> <sub>sk</sub>) and kurtosis (<i>R</i> <sub>ku</sub>) are analyzed to study the attribute of the surface irregularities.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-06-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11442415/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49320265","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Additive Manufacturing of Stretchable Multi-Walled Carbon Nanotubes/Thermoplastic Polyurethanes Conducting Polymers for Strain Sensing.","authors":"Fuxi Liu, Dezhi Bai, Deqiao Xie, Fei Lv, Lida Shen, Zongjun Tian, Jianfeng Zhao","doi":"10.1089/3dp.2022.0223","DOIUrl":"10.1089/3dp.2022.0223","url":null,"abstract":"<p><p>With the development of science and technology, flexible sensors play an indispensable role in body monitoring. Rapid prototyping of high-performance flexible sensors has become an important method to develop flexible sensors. The purpose of this study was to develop a flexible resin with multi-walled carbon nanotubes (MWCNTs) for the rapid fabrication of flexible sensors using digital light processing additive manufacturing. In this study, MWCNTs were mixed in thermoplastic polyurethane (TPU) photosensitive resin to prepare polymer-matrix composites, and a flexible strain sensor was prepared using self-developed additive equipment. The results showed that the 1.2 wt% MWCNTs/TPU composite flexible sensor had high gauge factor of 9.988 with a linearity up to 45% strain and high mechanical durability (1000 cycles). Furthermore, the sensor could be used for gesture recognition and monitoring and has good performance. This method is expected to provide a new idea for the rapid personalized forming of flexible sensors.</p>","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":2.3,"publicationDate":"2024-04-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11378349/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45711151","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Leschok, Marirena Kladeftira, Yen-Fen Chan, B. Dillenburger
{"title":"Large-Scale Hollow-Core 3D Printing: Variable Cross-Section and Printing Features for Lightweight Plastic Elements","authors":"M. Leschok, Marirena Kladeftira, Yen-Fen Chan, B. Dillenburger","doi":"10.1089/3dp.2023.0287","DOIUrl":"https://doi.org/10.1089/3dp.2023.0287","url":null,"abstract":"","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140695691","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Shervin Foroughi, V. Karamzadeh, Mohsen Habibi, Muthukumaran Packirisamy
{"title":"Printing of Cantilevers and Millifluidic Devices Using Ultrasound Waves","authors":"Shervin Foroughi, V. Karamzadeh, Mohsen Habibi, Muthukumaran Packirisamy","doi":"10.1089/3dp.2023.0174","DOIUrl":"https://doi.org/10.1089/3dp.2023.0174","url":null,"abstract":"","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140713900","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Influence of Substrate Material and Sensor Geometry Variations on the Performance of Fused Deposition Modeling-Printed Strain Sensors","authors":"Sevittrangampatty Kandasamy Dhinesh, Senthil Kumar Kallippatti Lakshmanan, Nagarajan Pitchandi","doi":"10.1089/3dp.2023.0320","DOIUrl":"https://doi.org/10.1089/3dp.2023.0320","url":null,"abstract":"","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140714925","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. F. Bonatti, Francesco Domenico Meringolo, Ilaria Tubertini, C. E. Lavecchia, Alberto Favaro, Giovanni Vozzi, C. De Maria
{"title":"Expert System for Online Defect Detection in Medical Devices Produced by Electron Beam Melting Using Layer-by-Layer Optical Images","authors":"A. F. Bonatti, Francesco Domenico Meringolo, Ilaria Tubertini, C. E. Lavecchia, Alberto Favaro, Giovanni Vozzi, C. De Maria","doi":"10.1089/3dp.2023.0222","DOIUrl":"https://doi.org/10.1089/3dp.2023.0222","url":null,"abstract":"","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140736448","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Hellen De Coninck, Sam Buls, Yannis Kinds, Arnout Dejans, Jeroen Soete, Sebastian Meyers, B. Van Hooreweder
{"title":"Design and Implementation of a Novel Fiber Deposition System to Enable Laser Sintering of Chopped Fiber Reinforced Polymers","authors":"Hellen De Coninck, Sam Buls, Yannis Kinds, Arnout Dejans, Jeroen Soete, Sebastian Meyers, B. Van Hooreweder","doi":"10.1089/3dp.2023.0343","DOIUrl":"https://doi.org/10.1089/3dp.2023.0343","url":null,"abstract":"","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140737747","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Simon Höving, Marc Akermann, Arthur Schiller, J. Franzke, Daniel Schwendemann, Sebastian Brandt
{"title":"Functionalization of Cyclic Olefin Copolymer for Enhanced Electrical Conductivity in Material Extrusion 3D-Printing: Potential Applications in Laboratory Environments and Small-Scale Experiments","authors":"Simon Höving, Marc Akermann, Arthur Schiller, J. Franzke, Daniel Schwendemann, Sebastian Brandt","doi":"10.1089/3dp.2023.0304","DOIUrl":"https://doi.org/10.1089/3dp.2023.0304","url":null,"abstract":"","PeriodicalId":54341,"journal":{"name":"3D Printing and Additive Manufacturing","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2024-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140746985","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}