Ultrasonics Sonochemistry最新文献

筛选
英文 中文
Ultrasound-assisted recovery of humic substances from municipal digestate using response surface methodology 利用响应面法超声辅助回收城市粪便中的腐殖质
IF 8.4 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-04-26 DOI: 10.1016/j.ultsonch.2026.107863
Gaurav Rajauria
{"title":"Ultrasound-assisted recovery of humic substances from municipal digestate using response surface methodology","authors":"Gaurav Rajauria","doi":"10.1016/j.ultsonch.2026.107863","DOIUrl":"https://doi.org/10.1016/j.ultsonch.2026.107863","url":null,"abstract":"Anaerobic digestion (AD) is widely employed for sewage sludge stabilization, producing substantial volumes of digestate that require further management. This study explores the recovery of high-quality humic substances (HS), specifically humic acids (HA) and fulvic acids (FA), from anaerobically digested sewage sludge (DSS) using ultrasound-assisted extraction (UAE). Implementing this step prior to downstream digestate management, positions DSS as a low-cost, sustainable feedstock to produce high-value agronomic biostimulants and soil conditioners. Response surface methodology (RSM) was applied to optimize the UAE parameters, namely ultrasound amplitude (20–100%) and extraction time (5–20 min), to maximise HA yield. A second-order polynomial model demonstrated a strong fit to the experimental data (R<ce:sup loc=\"post\">2</ce:sup> ≥ 0.90), achieving HA and FA yields of 424.67 ± 0.03mg g<ce:sup loc=\"post\">−1</ce:sup> and 419.04 ± 0.01 mg g<ce:sup loc=\"post\">−1</ce:sup> (dry basis), respectively. Under optimized conditions (97% amplitude, 8.4 min, 0.1 M KOH, 1:40 v/w), HA yields increased by 109% compared to conventional extraction (CE: 200 rpm, 16 hrs), with a concurrent 85.8% reduction in energy consumption (CE: 0.281 kWh vs. UAE: 0.03 – 0.04 kWh). Elemental profiling highlighted the superior quality of UAE-HAs, characterised by significant carbon intensification (44.64% vs 37.9%), nitrogen recovery (6.69% vs 0.74%) and sulphur enrichment (1.95% vs 0.07%) relative to the commercial standard. Spectrometric analysis further corroborated these findings, revealing greater functional group diversity in DSS-derived samples, positioning them as superior candidates for agricultural applications. These findings demonstrate the potential of UAE as an efficient, and economic, technology for HS recovery, advancing the circularity of digestate based biorefineries by transforming urban organic waste streams into value-added agronomic resources.","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":"26 1","pages":""},"PeriodicalIF":8.4,"publicationDate":"2026-04-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147752735","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Process optimization of ultrasound-assisted solvent extraction of Moringa seed oil and investigation of its physicochemical properties, bioactivity and rheology 超声辅助溶剂提取辣木籽油的工艺优化及其理化性质、生物活性和流变性研究
IF 9.7 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-04-01 Epub Date: 2026-02-08 DOI: 10.1016/j.ultsonch.2026.107772
Liu Ji , Ma Ming Hui , Zhi Yujie , Zhang Hongyan , Sun Pengtao , Wang Wei
{"title":"Process optimization of ultrasound-assisted solvent extraction of Moringa seed oil and investigation of its physicochemical properties, bioactivity and rheology","authors":"Liu Ji ,&nbsp;Ma Ming Hui ,&nbsp;Zhi Yujie ,&nbsp;Zhang Hongyan ,&nbsp;Sun Pengtao ,&nbsp;Wang Wei","doi":"10.1016/j.ultsonch.2026.107772","DOIUrl":"10.1016/j.ultsonch.2026.107772","url":null,"abstract":"<div><div>In this study, ultrasound-assisted solvent extraction (UASE) of moringa seed oil was optimized using single-factor experiments and Box–Behnken response surface methodology. The optimal conditions were an extraction time of 40 min, a solvent-to-material ratio of 8:1 mL/g, an extraction temperature of 40 °C, and ultrasonic power of 120 W, resulting in an oil yield of 36.4%. Gas chromatography–mass spectrometry analysis revealed that the oil was rich in unsaturated fatty acids, dominated by oleic acid and linoleic acid. The oil exhibited strong antioxidant activity, with DPPH· and ABTS<sup>+</sup>· radical scavenging rates of 89.54% and 96.68%, respectively, and showed notable antibacterial activity against <em>Staphylococcus aureus</em> and <em>Escherichia coli</em>. Subsequent refining processes, including degumming, deacidification, and decolourisation, significantly reduced acid value, improved colour clarity, and enhanced rheological behaviour while preserving the favourable fatty acid profile. These results demonstrate that optimized UASE combined with appropriate refining effectively improves the quality, functionality, and processability of moringa seed oil, supporting its potential application as a high-value functional edible oil in food, nutraceutical, and cosmetic industries.</div></div>","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":"127 ","pages":"Article 107772"},"PeriodicalIF":9.7,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146138831","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Green ultrasound-assisted extraction for efficient carotenoid profiling of calamansi (Citrofortunella microcarpa) 绿色超声辅助提取菖蒲类胡萝卜素的高效谱分析
IF 9.7 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-04-01 Epub Date: 2026-02-07 DOI: 10.1016/j.ultsonch.2026.107764
Worakan Chutakool , Kitipong Assatarakul , Kanet Wongravee , Thanit Praneenararat
{"title":"Green ultrasound-assisted extraction for efficient carotenoid profiling of calamansi (Citrofortunella microcarpa)","authors":"Worakan Chutakool ,&nbsp;Kitipong Assatarakul ,&nbsp;Kanet Wongravee ,&nbsp;Thanit Praneenararat","doi":"10.1016/j.ultsonch.2026.107764","DOIUrl":"10.1016/j.ultsonch.2026.107764","url":null,"abstract":"<div><div>Calamansi (<em>Citrofortunella microcarpa</em>), a small citrus fruit valued for its unique flavor, is a rich source of bioactive carotenoids that have not yet been individually identified. An efficient carotenoid extraction method, together with knowledge of its carotenoid compositions, is essential to support broader utilization of this intriguing fruit. Herein, we present a sustainable and efficient carotenoid extraction method by integrating ultrasound-assisted extraction (UAE) with green solvent systems. Seven solvent systems were initially screened for their extraction efficiencies with and without UAE. Among them, a deep eutectic solvent, 1:1 menthol:camphor (Men:Cam), stood out as an effective solvent. Interestingly, UAE also dramatically improved the efficiency of edible oils, <em>e.g.,</em> sunflower oil. Response surface methodology (RSM) was then employed to elucidate the correlations among parameters (solvent ratio, temperature, and time) that affect the extraction efficiency in selected systems. For example, the optimal condition for Men:Cam (1:2, 39 °C, 32 min) yielded predicted total carotenoid contents (1.87 ± 0.06 µg/mL) with only 10.4% deviation from experimental values, hence demonstrating the robustness of this approach. Importantly, liquid chromatography – mass spectrometry (LC-MS) revealed a unique carotenoid profile of calamansi juice, which consisted of lutein, β-cryptoxanthin, and their esterified derivatives (C10:0 – C18:0). Last but not least, greenness evaluation using the AGREE metric confirmed significant improvement of the optimized 1:1 Men:Cam system over the conventional extraction. Overall, this work demonstrates that UAE combined with green solvent systems is a practical tool for sustainable carotenoid extraction from valuable agricultural products.</div></div>","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":"127 ","pages":"Article 107764"},"PeriodicalIF":9.7,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146135083","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Editorial on the special issue "How do intrabubble conditions influence sonochemical reactivity?" 专题社论“泡内条件如何影响声化学反应性?”
IF 9.7 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-03-06 DOI: 10.1016/j.ultsonch.2026.107798
Glyus Sharipov, Sergey I Nikitenko, Rachel Pflieger
{"title":"Editorial on the special issue \"How do intrabubble conditions influence sonochemical reactivity?\"","authors":"Glyus Sharipov, Sergey I Nikitenko, Rachel Pflieger","doi":"10.1016/j.ultsonch.2026.107798","DOIUrl":"https://doi.org/10.1016/j.ultsonch.2026.107798","url":null,"abstract":"","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":" ","pages":"107798"},"PeriodicalIF":9.7,"publicationDate":"2026-03-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147372049","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Corrigendum to “Mechanism of deep removal of iron impurities from zinc sulfate solutions via ultrasonic-enhanced goethite process”. [Ultrason. Sonochemistry 124 (2026) 107708 超声强化针铁矿法深度去除硫酸锌溶液中铁杂质的机理的勘误。[Ultrason。声学化学124 (2026)107708
IF 9.7 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-03-01 Epub Date: 2026-02-07 DOI: 10.1016/j.ultsonch.2026.107759
Heng Zhang , Shuxuan Hu , Shixing Wang , Rong Zhu , Yadong Li , Libo Zhang
{"title":"Corrigendum to “Mechanism of deep removal of iron impurities from zinc sulfate solutions via ultrasonic-enhanced goethite process”. [Ultrason. Sonochemistry 124 (2026) 107708","authors":"Heng Zhang ,&nbsp;Shuxuan Hu ,&nbsp;Shixing Wang ,&nbsp;Rong Zhu ,&nbsp;Yadong Li ,&nbsp;Libo Zhang","doi":"10.1016/j.ultsonch.2026.107759","DOIUrl":"10.1016/j.ultsonch.2026.107759","url":null,"abstract":"","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":"126 ","pages":"Article 107759"},"PeriodicalIF":9.7,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146135081","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Corrigendum to “Sonocatalytic degradation of bisphenol A in aqueous solution: A review”. [Ultrason. Sonochemistry 125 (2026) 107745] “水溶液中双酚A的声催化降解:综述”的勘误表。[Ultrason。声波化学125 (2026)107745]
IF 9.7 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-03-01 Epub Date: 2026-02-06 DOI: 10.1016/j.ultsonch.2026.107762
Hyunjin Shin , Hak-Hyeon Kim , Sujin An , Narae Yang , Chang Min Park , Min Jang , Byung-Moon Jun , Yeomin Yoon
{"title":"Corrigendum to “Sonocatalytic degradation of bisphenol A in aqueous solution: A review”. [Ultrason. Sonochemistry 125 (2026) 107745]","authors":"Hyunjin Shin ,&nbsp;Hak-Hyeon Kim ,&nbsp;Sujin An ,&nbsp;Narae Yang ,&nbsp;Chang Min Park ,&nbsp;Min Jang ,&nbsp;Byung-Moon Jun ,&nbsp;Yeomin Yoon","doi":"10.1016/j.ultsonch.2026.107762","DOIUrl":"10.1016/j.ultsonch.2026.107762","url":null,"abstract":"","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":"126 ","pages":"Article 107762"},"PeriodicalIF":9.7,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146135106","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Molecular dynamics and energy analysis of ultrasonic cavitation effects on aged asphalt 老化沥青超声空化效应的分子动力学及能量分析
IF 9.7 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-03-01 Epub Date: 2026-02-07 DOI: 10.1016/j.ultsonch.2026.107765
Jinwei Zhang, Ruien Yu, Jie Ren, Xueliang Cui, Linzheng Ye, Xijing Zhu
{"title":"Molecular dynamics and energy analysis of ultrasonic cavitation effects on aged asphalt","authors":"Jinwei Zhang,&nbsp;Ruien Yu,&nbsp;Jie Ren,&nbsp;Xueliang Cui,&nbsp;Linzheng Ye,&nbsp;Xijing Zhu","doi":"10.1016/j.ultsonch.2026.107765","DOIUrl":"10.1016/j.ultsonch.2026.107765","url":null,"abstract":"<div><div>The physicochemical degradation of asphalt during long-term service leads to pronounced aging, characterized by increased molecular aggregation, elevated viscosity, and degraded mechanical performance. Ultrasonic treatment has shown potential for reducing the viscosity of heavy oils and asphaltic materials; however, the underlying rejuvenation mechanism of aged asphalt at the molecular scale remains insufficiently understood. In this study, the interaction between ultrasonic cavitation and aged asphalt is investigated from an energy-based and molecular-level perspective using molecular dynamics (MD) simulations combined with cavitation energy analysis. A representative aged asphalt model consisting of twelve molecular species was constructed based on the SARA fraction composition of JingBo 70# asphalt, incorporating oxidation-induced functional groups (C<img>O and S<img>O). Intermolecular cohesion within the aged asphalt system was quantified, revealing that π-π stacking and hydrogen bonding dominate the electrostatic interaction energy that stabilizes molecular aggregates. An order-of-magnitude comparison indicates that the energy released during the collapse of a single ultrasonic cavitation bubble is sufficient to overcome the characteristic intermolecular cohesive energy within the affected volume. To examine the molecular response under ultrasonic excitation, a time-dependent ultrasonic-like external force was introduced in MD simulations at 20 kHz and 453 K. The results show that ultrasonic excitation induces periodic energy and temperature oscillations and leads to rapid bond scission at the early stage of loading. Bond rupture occurs preferentially at weaker C–C and C–S single bonds, particularly at side-chain positions and C–C bonds adjacent to carbonyl groups, resulting in molecular fragmentation and reduced aggregation stability. Complementary experimental results, including viscosity measurements and SARA fraction analysis, exhibit trends consistent with the simulated molecular disruption behavior. These findings provide an energy-based and molecular-scale mechanistic interpretation of ultrasonic treatment of aged asphalt and offer theoretical support for its potential application in asphalt rejuvenation and recycling.</div></div>","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":"126 ","pages":"Article 107765"},"PeriodicalIF":9.7,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146135082","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Optimization of sonication for preserving the biochemical and physicochemical attributes of pomegranate arils during storage 超声波保鲜石榴果皮生化及理化特性的优化
IF 9.7 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-03-01 Epub Date: 2026-02-07 DOI: 10.1016/j.ultsonch.2026.107763
Isa Hazbawi , Hamed Etezadi
{"title":"Optimization of sonication for preserving the biochemical and physicochemical attributes of pomegranate arils during storage","authors":"Isa Hazbawi ,&nbsp;Hamed Etezadi","doi":"10.1016/j.ultsonch.2026.107763","DOIUrl":"10.1016/j.ultsonch.2026.107763","url":null,"abstract":"<div><div>Pomegranate arils rapidly experience quality deterioration and a decline in bioactive compounds during storage. This study aimed to develop and optimize an effective non-thermal technology by evaluating the efficacy of ultrasound treatment in preserving the biochemical and physicochemical attributes of pomegranate arils using response surface methodology (RSM). The effects of ultrasound time (4–14 min) and storage duration (0–16 days) on key quality indicators, including total phenol content (TPC), antioxidant activity (AOA), total anthocyanin content (TAC), titratable acidity (TA), and weight loss (WL), were assessed. Results indicated that controlled increases in ultrasound exposure helped maintain bioactive compounds, whereas quality loss was primarily dependent on storage duration. The optimal conditions were determined as 12.3 min of ultrasound and 7.1 days of storage, under which AOA of 71.58%, TA of 2.3%, TAC of 155.16 mg 100 g<sup>−1</sup>, and TPC of 133.82 mg 100 g<sup>−1</sup> were predicted, along with minimal WL of 1.32%. Experimental validation confirmed the accuracy of the model and demonstrated that ultrasound can effectively mitigate quality decline in pomegranate arils. The findings suggest that this non-thermal technology provides a sustainable and practical approach for postharvest quality management and the development of advanced storage systems, particularly within cold chains for sensitive products.</div></div>","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":"126 ","pages":"Article 107763"},"PeriodicalIF":9.7,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146135085","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Ultrasound-assisted preparation of nanoemulsions co-stabilized by immature nectarine polysaccharide and soy protein isolate 未成熟油桃多糖与大豆分离蛋白共稳定纳米乳的超声辅助制备
IF 9.7 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-03-01 Epub Date: 2026-02-08 DOI: 10.1016/j.ultsonch.2026.107771
Yalong Liang, Xiangke Jin, Sheng Geng, Benguo Liu
{"title":"Ultrasound-assisted preparation of nanoemulsions co-stabilized by immature nectarine polysaccharide and soy protein isolate","authors":"Yalong Liang,&nbsp;Xiangke Jin,&nbsp;Sheng Geng,&nbsp;Benguo Liu","doi":"10.1016/j.ultsonch.2026.107771","DOIUrl":"10.1016/j.ultsonch.2026.107771","url":null,"abstract":"<div><div>This study isolated and characterized polysaccharides from immature nectarines (INP) and constructed nanoemulsions co-stabilized with soy protein isolate (SPI). The results showed that arabinose and galactose were the main monosaccharides in INP, which was identified as a pectic heteropolysaccharide with a high molecular weight (M<sub>w</sub> = 9.26 × 10<sup>5</sup> Da) and high polydispersity (PDI = 11.42). INP exhibited a compact random coil conformation and a loose, porous morphology. The incorporation of SPI effectively reduced the interfacial tension of the SPI-INP composite system, significantly enhancing the stability of the resulting nanoemulsions. The concentration of the INP-SPI mixture, the SPI/INP mass ratio, and ultrasonic conditions significantly influenced the formation of the nanoemulsions. Based on the results of single-factor experiments and response surface analysis, the optimal process parameters for nanoemulsion preparation were determined as follows: INP-SPI concentration 1.6%, SPI/INP mass ratio 2.1:1, ultrasonic power 500 W, and ultrasonic time 5.3 min. Validation experiments confirmed that under these conditions, the average droplet size of the obtained nanoemulsion was 214.10 ± 1.74 nm, which closely aligned with the model-predicted value (216.33 nm). The superior stability of the INP-SPI nanoemulsion under various pH (6.0–9.0) and salt (0–100 mM NaCl) conditions was attributed to the formation of a robust interfacial layer providing steric stabilization, as validated through droplet size analysis and environmental stress testing. This research promotes the in-depth utilization of immature nectarine resources and provides a reference for the construction of food-grade nanoemulsions.</div></div>","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":"126 ","pages":"Article 107771"},"PeriodicalIF":9.7,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146138832","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Ultrasonic-assisted chemical milling: surface roughness characterization and material removal enhancement of Al 6061 超声辅助化学铣削:al6061表面粗糙度表征及增强材料去除率
IF 9.7 1区 化学
Ultrasonics Sonochemistry Pub Date : 2026-03-01 Epub Date: 2026-01-25 DOI: 10.1016/j.ultsonch.2026.107753
Shamim Mohammadi, Amir Rasti
{"title":"Ultrasonic-assisted chemical milling: surface roughness characterization and material removal enhancement of Al 6061","authors":"Shamim Mohammadi,&nbsp;Amir Rasti","doi":"10.1016/j.ultsonch.2026.107753","DOIUrl":"10.1016/j.ultsonch.2026.107753","url":null,"abstract":"<div><div>Chemical milling (CHM) is widely used for thinning and pocketing components, especially in aerospace applications, but its low material removal rate (MRR) requires high etchant consumption and often leads to poor surface integrity. This study introduces a novel method, direct ultrasonic-assisted chemical milling (UACM), as an efficient and sustainable alternative to CHM. A full-factorial design examined three ultrasonic powers (50, 150, 250 W) across acidic and alkaline etchants at three concentration levels. MRR and roughness parameters (Ra, Rz, Sa) were experimentally quantified and modeled using ANOVA-based regression, while multi-region SEM/EDS elucidated oxide disruption, pit formation, and surface evolution on Al 6061. In 10 % HCl at 250 W, UACM increased MRR by 591 % through cavitation-enhanced agitation and rapid renewal of reactive species, enabling≈85.5 % reduction in acid use. Moreover, at matched MRR, UACM yielded 15–30 % lower Sa than CHM, producing uniform microporosity beneficial for bonding and coating applications. The best acidic condition was 15 % HCl at 250 W, where MRR increased from 0.70 to 1.30 mm/m/s and produced a clean, crack-free, homogeneous surface with optimal integrity. The optimal alkaline condition was 50 % NaOH at 250 W, where MRR increased from 0.08 to 0.23 mm/m/s (≈65.2 % time reduction), and the disruption of hydrogen-bubble shielding generated a uniform and stable morphology. Key experimental challenges included maintaining thermal stability under high acoustic power, controlling bubble adhesion in alkaline media, and achieving a reproducible initial surface. Overall, UACM substantially enhances removal efficiency, improves surface integrity, and reduces chemical consumption, offering a practical pathway toward high-precision and greener manufacturing.</div></div>","PeriodicalId":442,"journal":{"name":"Ultrasonics Sonochemistry","volume":"126 ","pages":"Article 107753"},"PeriodicalIF":9.7,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146048115","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
0
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
相关产品
×
本文献相关产品
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术官方微信
小红书