Lu Gao , Yingying Zhao , Xiaowen Huo , Haitao Wang , Jun Li , Na Chang
{"title":"Investigation of the pore structure and surface properties of polysulfone membrane on the resultant polyamide layer and the performance of the reverse osmosis membrane","authors":"Lu Gao , Yingying Zhao , Xiaowen Huo , Haitao Wang , Jun Li , Na Chang","doi":"10.1016/j.jtice.2025.106147","DOIUrl":"10.1016/j.jtice.2025.106147","url":null,"abstract":"<div><h3>Background</h3><div>Polyamide (PA) thin-film composite reverse osmosis (RO) membranes are mainly composed of nonwoven fabric layer, polysulfone (PSF) ultrafiltration support layer, and polyamide separation layer. The structure of PSF membrane plays a decisive role for the properties and morphology of the PA layer. However, the properties and structural parameters of PSF membranes suitable for fabricating high-performance RO membrane are ambiguous, and the relationship between the structure of PSF membrane and the property of PA layer are still unclear.</div></div><div><h3>Methods</h3><div>Here, PSF membranes with different cross-sectional structures, pore-size distributions, surface porosity, and hydrophilicity were prepared by introducing PEG with different molecular weight and concentration, which altered the viscosity of the casting solution and the solvent/nonsolvent exchange rate. Based on these PSF membranes, RO membranes were fabricated to investigate the impact of PSF membrane on the structure of PA layer.</div></div><div><h3>Significant findings</h3><div>PSF membrane with larger pore-size (> 100 nm) and hydrophobic surface resulted to defects of the PA layer due to the uneven dispersion of the MPD-containing aqueous solution, while PSF membrane with relative high porosity (3–5 %) and hydrophilic surface lead to irregular PA layer originated from excessive penetration of aqueous solution to the PSF membrane. Thus, PSF membranes suitable for the formation of uniform and dense PA thin-layer should have a relatively dense cross-sectional structure, smaller pore-size (40–60 nm) and lower surface porosity (<3 %).</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"173 ","pages":"Article 106147"},"PeriodicalIF":5.5,"publicationDate":"2025-04-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143850657","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Liu Ye , Yingbo Chen , Linzhe Xu , Shuang Fu , Xintong Wu
{"title":"Robust hollow fiber nanofiltration membranes with high stability for wastewater process by dynamic layer-by-layer assembly","authors":"Liu Ye , Yingbo Chen , Linzhe Xu , Shuang Fu , Xintong Wu","doi":"10.1016/j.jtice.2025.106146","DOIUrl":"10.1016/j.jtice.2025.106146","url":null,"abstract":"<div><div>The stability of nanofiltration membranes in wastewater treatment represents a primary constraint to their development. In this work, hollow fiber nanofiltration membranes with robust stability were prepared by dynamic layer-by-layer (LBL) assembly of poly (sodium 4-benzenesulfonate) (PSS) and poly (diallyldimethyl ammonium chloride) (PDDA) on the internal surface of poly (ether sulfone) (PES) hollow fiber ultrafiltration membranes. The effect of different coating layers on the membrane performance was assessed, and the findings revealed that the LBL membrane with the optimal coating layer of 2 had a pure water permeance of 9.59 L m<sup>−2</sup> h<sup>−1</sup> bar<sup>−1</sup> with rejection of 92.11 % and 87.28 % for Na<sub>2</sub>SO<sub>4</sub> and MgSO<sub>4</sub>, respectively. Consistent pure water permeance was attained even after four cycles of anti-fouling testing, at varied pH values and backwashing. In the actual wastewater treatment, the membrane still maintained a stable permeance, the rejection of Ca<sup>2+</sup>, Mg<sup>2+</sup> and SO<sub>4</sub><sup>2−</sup> ions in the wastewater were 81.25 %, 87.81 % and 76.79 % respectively, and the rejection of total organic carbon reached up to 92.90 %. In summary, the membranes that had been developed exhibit economic efficiency and held significant potential for use in industrial production and real wastewater treatment procedures.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"172 ","pages":"Article 106146"},"PeriodicalIF":5.5,"publicationDate":"2025-04-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143850576","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Khalil ur Rehman , Imen Zghab , Mohammed Alissa , Kamran Tahir , Amira K. Hajri , Ferjeni Zouidi , Abdullah Alghamdi , Suad A. Alghamdi , Mohammed A. Alshehri , Alaa S. Alhegaili
{"title":"Synthesis of alkaline protease modified ALPs-V2O5/MCM-41 nanocomposite and their multifunctional applications as an efficient photocatalytic, antibacterial and DPPH radicals stabilizing agent","authors":"Khalil ur Rehman , Imen Zghab , Mohammed Alissa , Kamran Tahir , Amira K. Hajri , Ferjeni Zouidi , Abdullah Alghamdi , Suad A. Alghamdi , Mohammed A. Alshehri , Alaa S. Alhegaili","doi":"10.1016/j.jtice.2025.106136","DOIUrl":"10.1016/j.jtice.2025.106136","url":null,"abstract":"<div><h3>Background</h3><div>The development of eco-friendly and sustainable nanomaterials is crucial for environmental safety and biomedical applications. This study presents a novel approach to synthesizing vanadium oxide-doped MCM-41 nanocomposites (V₂O₅/MCM-41) using an alkaline protease (ALPs) extracted from <em>Phalaris minor</em> seeds.</div></div><div><h3>Method</h3><div>The ALPs-assisted synthesis method was employed for the first time to fabricate V₂O₅/MCM-41 nanocomposites, and their physicochemical properties were characterized to determine size, morphology, and crystallinity.</div></div><div><h3>Significant findings</h3><div>The synthesized ALPs-V₂O₅/MCM-41 nanocomposites exhibited outstanding photocatalytic performance, achieving 97 % degradation of bromothymol blue (BTB) within 50 min of irradiation. Additionally, the synthesized nanocomposites exhibited strong antibacterial properties against <em>Escherichia coli</em> and Staphylococcus aureus, with inhibition zones measuring between 22(±0.3) mm and 31(±0.4) mm under both illuminated and non-illuminated conditions. Moreover, they exhibited remarkable antioxidant properties, with an 88 % scavenging efficacy against 2,2-diphenyl-1-picrylhydrazyl (DPPH) radicals.</div></div><div><h3>Conclusion</h3><div>These findings highlight the potential of ALPs-V₂O₅/MCM-41 nanocomposites as a sustainable and multifunctional material for environmental remediation and antimicrobial applications, paving the way for further research in eco-friendly nanotechnology.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"172 ","pages":"Article 106136"},"PeriodicalIF":5.5,"publicationDate":"2025-04-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143844307","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Darren Yi Sern Low , Kristian Hendrata , Chern Leing Lee , Sivakumar Manickam , Siah Ying Tang
{"title":"Enhanced efficiency of superhydrophobic coatings: A comparative analysis between dip and spray techniques using octadecyltrichlorosilane","authors":"Darren Yi Sern Low , Kristian Hendrata , Chern Leing Lee , Sivakumar Manickam , Siah Ying Tang","doi":"10.1016/j.jtice.2025.106150","DOIUrl":"10.1016/j.jtice.2025.106150","url":null,"abstract":"<div><h3>Background</h3><div>Superhydrophobic surfaces with water contact angles (WCAs) of 150° or higher have drawn significant attention due to their exceptional water-repellent properties. Despite their potential, the fabrication of such surfaces is often hindered by complex, multi-step processes. This study presents a facile, scalable approach for generating superhydrophobic coatings using an octadecyltrichlorosilane (OTS) and ethanol (EtOH) mixture, all under ambient conditions.</div></div><div><h3>Methods</h3><div>Glass substrates were coated using both spray and dip coating techniques, followed by a detailed comparative analysis of the resulting surface properties. The same coating solution was then applied to aluminium, copper, plastic, and paper substrates, using both spray and dip methods.</div></div><div><h3>Significant Findings</h3><div>Coatings produced via spraying exhibited significantly higher surface roughness and achieved superhydrophobicity after just 11 cycles, an outcome unattainable by the dipping method, even with additional cycles. The OTS concentration and the number of coating cycles were key factors influencing surface morphology and topography. Notably, the aging of the OTS coating solution was found to affect the hydrophobicity and transparency of the substrate adversely. After just 3 h of aging, WCAs dropped below the superhydrophobic threshold, and light transmittance decreased to about 4 %. Despite differences in substrate properties, the spray coating method successfully conferred surface superhydrophobicity to a variety of materials.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"172 ","pages":"Article 106150"},"PeriodicalIF":5.5,"publicationDate":"2025-04-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143844308","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jin Zhang , Yong Li , Jun Xia , Yingchun Zhang , Jiajie Zhang , Bengt Sunden , Gongnan Xie
{"title":"Enhanced analysis of flow characteristics and thermal performance in multiple jet impingements: Effects of varying jet heights and spacings","authors":"Jin Zhang , Yong Li , Jun Xia , Yingchun Zhang , Jiajie Zhang , Bengt Sunden , Gongnan Xie","doi":"10.1016/j.jtice.2025.106132","DOIUrl":"10.1016/j.jtice.2025.106132","url":null,"abstract":"<div><h3>Background</h3><div>Jet arrays are widely recognized as highly efficient cooling techniques. The focus of ongoing research has been on maximizing their heat transfer efficiency within confined spaces.</div></div><div><h3>Methods</h3><div>Experimental studies and numerical simulations have been conducted to investigate the jet impingements at varying heights (<em>H</em><sub>c</sub>) and hole spacing (<em>d</em><sub>j</sub>) on circular jets within cooling channels. Single, two, and three jets are utilized, respectively, and jet holes possess a diameter (<em>d</em>) of 2 mm. The Reynolds number (<em>Re</em>) ranges from 72,673 to 145,346, and the dimensionless distance of the jet spacing (<em>d</em><sub>j</sub>/<em>d</em>) and the height to the target (<em>H</em><sub>c</sub>/<em>d</em>) varies between 3 and 5.</div></div><div><h3>Significant finding</h3><div>Multiple jets generate significant turbulent and mixed flow patterns, with their heat transfer performance being influenced by various factors such as <em>H</em><sub>c</sub>, <em>d</em><sub>j</sub>, <em>Re</em>, and jet interactions. The heat transfer performance of two jets outperforms that of three jets, achieving its peak Nusselt number (<em>Nu</em>) value at <em>Re</em> =145,364, <em>d</em><sub>j</sub>/<em>d</em> = 3, and <em>H</em><sub>c</sub>/<em>d</em> = 5. A thorough discussion is conducted on the dimensionless parameter <em>H</em><sub>c</sub>/<em>d</em><sub>j</sub>. By appropriately adjusting <em>H</em><sub>c</sub>/<em>d</em><sub>j</sub> within a suitable range, it is possible to achieve more favorable flow dynamics, leading to enhanced cooling performance of the jet system.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"172 ","pages":"Article 106132"},"PeriodicalIF":5.5,"publicationDate":"2025-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143828438","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Mn and Br co-substitution CsPbI3 perovskite quantum dots used for white light-emitting diodes","authors":"Zhe-Cheng Li , Shi-Hong Xu , Jyh-Chiang Jiang , Liang-Yih Chen","doi":"10.1016/j.jtice.2025.106139","DOIUrl":"10.1016/j.jtice.2025.106139","url":null,"abstract":"<div><h3>Background</h3><div>CsPX₃ perovskite quantum dots (PQDs) have garnered considerable research interest due to their excellent fluorescent properties and simple synthesis process. However, the α-cubic phase CsPbI₃ PQDs are prone to transforming into the non-luminescent δ-orthorhombic phase, which poses a significant challenge to their practical application in light-emitting devices.</div></div><div><h3>Method</h3><div>In this study, red-emitting CsPbI₃ quantum dots (PQDs) were synthesized via the hot-injection method, with Mn and Br co-substituted at the B-site and X-site of the CsPbI₃ lattice. Furthermore, ab initio molecular dynamics (AIMD) simulations confirmed the robust stability of CsMnₓPb₁₋ₓ(BrᵧI₁₋<sub>y</sub>)₃ PQDs under sunlight exposure, corroborating the experimental findings.</div></div><div><h3>Significant findings</h3><div>The CsMnₓPb₁₋ₓ(Br<sub>y</sub>I₁₋<sub>y</sub>)₃ PQDs exhibited a PLQY of 96.3 %, retaining 87 % of their initial value after five months of storage. AIMD simulations revealed that the CsMnₓPb₁₋ₓ(Br<sub>y</sub>I₁₋<sub>y</sub>)₃ system underwent minimal structural deformation and effectively suppressed Pb dimer formation. Furthermore, the silyl group of the (3-aminopropyl)triethoxysilane (APTES) ligand used in the synthesis reacted with tetramethyl orthosilicate (TMOS) to form a dense silica (SiOₓ) encapsulation shell. Finally, a white light-emitting diode (WLED) was fabricated using red-emitting CsMnₓPb₁₋ₓ(BrᵧI₁₋ᵧ)₃ PQDs@SiOₓ, green-emitting CsPbBr₃ PQDs@SiOₓ, and a blue-emitting InGaN-based chip. The WLED exhibited CIE 1931 chromaticity coordinates of (0.337, 0.336) and achieved a color gamut covering nearly 128 % of the NTSC standard.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"172 ","pages":"Article 106139"},"PeriodicalIF":5.5,"publicationDate":"2025-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143834764","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jiancong Fu , Gang Lv , Ting Li , Minchen Yu , Teng Ma , Hailiang Yang , Bin Wang , Yang Zhou , Hailing Zhen , Liling Jia , Zhen Li , Zhiqin Peng
{"title":"Eco-Friendly halogen-free composite for humidity control: Application in environmental humidity regulation","authors":"Jiancong Fu , Gang Lv , Ting Li , Minchen Yu , Teng Ma , Hailiang Yang , Bin Wang , Yang Zhou , Hailing Zhen , Liling Jia , Zhen Li , Zhiqin Peng","doi":"10.1016/j.jtice.2025.106143","DOIUrl":"10.1016/j.jtice.2025.106143","url":null,"abstract":"<div><h3>Background</h3><div>The demand for effective indoor humidity control has led to the development of innovative materials, yet many existing solutions are limited by the release of harmful substances during production and high costs.</div></div><div><h3>Methods</h3><div>To address these limitations, we developed an environmentally friendly composite material composed of sodium alginate, silica gel, and inorganic salts. This halogen-free composite demonstrates high moisture absorption rates and rapid response to humidity fluctuations, making it ideal for application in artifact preservation, food storage, and electronics protection. Various analytical techniques, including scanning electron microscopy, Fourier-transform infrared spectroscopy, thermogravimetric analysis, and Brunauer-Emmett-Teller specific surface area testing, were employed to characterize the structural properties and composition of the material.</div></div><div><h3>Significant Findings</h3><div>Our findings reveal that the composite can stabilize air humidity between 65 % and 70 % relative humidity (RH) at 25 °C within 4 h and maintain this level for over 25 h. The material also exhibits a high moisture absorption capacity of up to 448.96 % of its weight, along with notable efficiency in moisture desorption.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"172 ","pages":"Article 106143"},"PeriodicalIF":5.5,"publicationDate":"2025-04-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143828439","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Kenan Sun , Yingxue Liu , Jiaqian Duan , Ya Li , Xugeng Guo
{"title":"Improving the anti-corrosive performance of an epoxy coating by ionic liquid modified layered double hydroxide nanocontainer","authors":"Kenan Sun , Yingxue Liu , Jiaqian Duan , Ya Li , Xugeng Guo","doi":"10.1016/j.jtice.2025.106140","DOIUrl":"10.1016/j.jtice.2025.106140","url":null,"abstract":"<div><h3>Background</h3><div>Functionalized composite coatings play a key role in protecting metals and alloys against corrosion in harsh environments.</div></div><div><h3>Methods</h3><div>Layered double hydroxide (LDH) modified with choline benzoate ionic liquid is successfully fabricated through coprecipitation and ion-exchange strategies, and then incorporated into an epoxy to generate the CB-LDH/EP composite coating. The anti-corrosive and self-healing abilities of the CB-LDH/EP are comprehensively evaluated.</div></div><div><h3>Significant findings</h3><div>The addition of CB-LDH active nanocontainer induces a clear increase in the polarization resistance of the coatings (from 9.36 × 10<sup>6</sup> to 4.35 × 10<sup>8</sup> Ω cm<sup>2</sup>). Moreover, the localized corrosion of the coating surface can be considerably retarded according to the long-term immersion experiments. Such an obvious enhancement in the corrosion resistance is attributed to the synergistic mechanism between the components of the polymer coating. The inherent lamellar structures of LDH enhance the physical barrier effect of the coating. Benefiting from the outstanding ion-exchange behavior, the LDH can serve as a storage station for corrosive anions like chloridion, and simultaneously the released benzoate anions from LDH galleries play a role of active corrosion protection. In addition, the choline cations can be adsorbed to the LDH surface because of their polar groups, indicative of a further improvement in the anti-corrosive performance of the coating.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"172 ","pages":"Article 106140"},"PeriodicalIF":5.5,"publicationDate":"2025-04-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143823238","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Zhenyu Wang , Yiming Wang , Cengceng Du , Yi Liu , Shengyin Luo , Xin Chen , Wenlong Zhang , Xinyu Liu , Wenjuan Xu , Peng Zheng , Sun Hong-bin , Guangwen Xu
{"title":"Introducing Rh-doped Mg(OH)2 on Ni-MOF as a symmetry electrode for accelerating urea oxidation reaction assisted hydrogen evolution","authors":"Zhenyu Wang , Yiming Wang , Cengceng Du , Yi Liu , Shengyin Luo , Xin Chen , Wenlong Zhang , Xinyu Liu , Wenjuan Xu , Peng Zheng , Sun Hong-bin , Guangwen Xu","doi":"10.1016/j.jtice.2025.106138","DOIUrl":"10.1016/j.jtice.2025.106138","url":null,"abstract":"<div><h3>Background</h3><div>Urea oxidation reaction (UOR) assisted H<sub>2</sub> evolution reaction (HER) holds promising for energy-saving H<sub>2</sub> production via the water electrolysis.</div></div><div><h3>Methods</h3><div>In this work, an alkaline earth metal species, Mg(OH)<sub>2</sub>, is applied to activate the catalytic performance of the Rh-based catalyst. The developed catalyst Rh-doped Mg(OH)<sub>2</sub> on Ni-MOF/NF has both excellent UOR and HER catalytic activities. Evidence is supported by experiments and calculations that the Rh/Mg(OH)<sub>2</sub> is the active site.</div></div><div><h3>Significant findings</h3><div>In a alkaline environment, the overpotential of HER is only 14 mV to 10 mA cm<sup>-2</sup> of the current density, and anodic potential of UOR is only 1.290 V. When assembling a symmetry electrolyzer, UOR assisted HER can save 200 mV compared to water electrolysis.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"172 ","pages":"Article 106138"},"PeriodicalIF":5.5,"publicationDate":"2025-04-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143823239","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jialin Liu , Hao-Che Chien , David Shan-Hill Wong , Cheng-Ting Hsieh
{"title":"Advanced process control for sulfur recovery units by artificial intelligence (AI) surrogate model","authors":"Jialin Liu , Hao-Che Chien , David Shan-Hill Wong , Cheng-Ting Hsieh","doi":"10.1016/j.jtice.2025.106119","DOIUrl":"10.1016/j.jtice.2025.106119","url":null,"abstract":"<div><h3>Background</h3><div>The modified Claus process is a major technology used for the recovery of elemental sulfur from acid gases. The process consists of two steps. In the first step, a portion of H<sub>2</sub>S is oxidized to SO<sub>2</sub> in a reaction furnace; the second step comprises the reaction of the remaining H<sub>2</sub>S with SO<sub>2</sub> at lower temperatures over a catalyst. The major manipulated variables (MVs) to maximize the sulfur recovery efficiency (SRE) are the combustion air flow rate and inlet gas temperature for the converter. However, both MVs encounter a process gain reverse problem for the controlled variable (CV), which refers to the outlet total sulfur. In addition, process control is limited by the significant time delay between the air flow rate and tail gas analyzer.</div></div><div><h3>Methods</h3><div>In this study, an artificial intelligence (AI) surrogate model was built and the movement of the MVs was evaluated using to minimize the sum of the predicted total sulfur in the prediction horizon. The assumption of future disturbance data is not necessary for the proposed approach.</div></div><div><h3>Significant findings</h3><div>In field operations, a specific H<sub>2</sub>S/SO<sub>2</sub> in the tail gas is maintained by the combustion air that is inefficient to minimize total sulfur. The total sulfur content can be reduced by approximately 12 % from 1.6 %–1.4 % compared with that of field operations by the advanced process control.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"172 ","pages":"Article 106119"},"PeriodicalIF":5.5,"publicationDate":"2025-04-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143823237","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}