JMPM (Jurnal Material dan Proses Manufaktur)最新文献

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Composite Manufacturing of Recycled Polypropylene Fiber-Reinforced Epoxy Made of Medical Mask Waste 医用口罩废弃物再生聚丙烯纤维增强环氧树脂的复合制备
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-12-31 DOI: 10.18196/jmpm.v6i2.16705
Febrianti Nurul Hidayah, Muhammad Ricky Alendra, Dina Fuad
{"title":"Composite Manufacturing of Recycled Polypropylene Fiber-Reinforced Epoxy Made of Medical Mask Waste","authors":"Febrianti Nurul Hidayah, Muhammad Ricky Alendra, Dina Fuad","doi":"10.18196/jmpm.v6i2.16705","DOIUrl":"https://doi.org/10.18196/jmpm.v6i2.16705","url":null,"abstract":"Dengan maraknya penggunaan masker sekali pakai, maka limbah dari masker tersebut menjadi polemik di tengah masyarakat karena masker terbuat dari bahan yang sama dengan plastik yang tidak mudah terdegradasi. Oleh karenanya, perlu pengolahan limbah tersebut untuk menjadi produk baru salah satunya menjadi komposit. Penelitian ini bertujuan untuk menghasilkan komposit dari resin epoksi dan lapisan tengah masker medis untuk mengetahui bagaimana pengaruh penambahan fraksi volume bagian  lapisan tengah masker medis terhadap kekuatan tarik dan mengetahui sifat, struktur, dan karakteristik pada komposit lapisan tengah masker medis. Karena komposit merupakan gabungan dua bahan atau lebih yang disusun untuk meningkatkan sifat mekanik bahan agar lebih unggul dan memiliki sifat yang tidak sama dengan sifat bahan aslinya. Pemanfaatan material komposit pada saat ini semakin berkembang, seiring berjalan dengan meningkatnya penggunaan bahan yang lebih unggul tersebut yang semakin meluas mulai dari yang sederhana seperti alat-alat rumah tangga sampai dalam bidang industri otomotif. Pengolahan masker medis terutama lapisan tengah masker medis pada penelitian ini berupa lembaran polipropilen yang telah disterilisasi dan dipotong-potong dicampur dengan resin epoksi sebagai fasa pengikat dengan perbandingan fraksi volume 1:3 pada sampel 1, 1:1 pada sampel 2 dan sedangkan sampel 3 adalah 3:1. Kemudian pengujian dilakukan secara fisik dan mekanik, yaitu pengamatan morfologi menggunakan Scanning Electron Microscope (SEM) serta uji kekuatan tarik. Berdasarkan hasil uji tarik bisa diamati rata-rata tegangan maksimum setiap volume serat polipropilen pada 25% sebesar 1,73 MPa, 50% sebesar 2,58 MPa serta 75% sebesar 19,64 MPa. Hasil tersebut dapat disimpulkan bahwa semakin besar persentase volume serat polipropilen yang berasal dari  masker  maka akan semakin besar pula nilai tegangan maksimum yang diperoleh. With the widespread use of disposable masks, the waste from these masks has become a polemic in the community because masks are made of the same material as plastic, which is not degradable. Therefore, it is necessary to process the waste to create new products. One of them is a composite. This study aims to produce a composite of epoxy resin and the middle layer of a medical mask to determine the effect of adding the volume fraction of the middle layer of a medical mask to the tensile strength and to determine the properties, structure, and characteristics of the composite middle layer of a medical mask. Because the composite is a combination of two or more materials that are arranged to improve the mechanical properties of the material, it is superior and has properties that are not the same as the properties of the original material. The use of composite materials is currently increasing, as is the use of these superior materials, which are becoming more widespread in applications ranging from simple household appliances to the automotive industry. Processing of medic","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"4 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-12-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114722153","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Design and Manufacture of Post Stroke Therapy Equipment (PSTE) Using Electro Pneumatic System 基于电-气系统的脑卒中后治疗设备的设计与制造
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-12-30 DOI: 10.18196/jmpm.v6i2.17055
Bambang Riyanta, Rahma Catur, F. Yudha
{"title":"Design and Manufacture of Post Stroke Therapy Equipment (PSTE) Using Electro Pneumatic System","authors":"Bambang Riyanta, Rahma Catur, F. Yudha","doi":"10.18196/jmpm.v6i2.17055","DOIUrl":"https://doi.org/10.18196/jmpm.v6i2.17055","url":null,"abstract":"Terapi konvensional pada penyakit Stroke mengharuskan pasien datang ke rumah sakit yang kurang efisien dari segi waktu dan biaya. Oleh karena itu, untuk mengatasi masalah tersebut perlu adanya alat terapi untuk memudahkan pasien dalam melakukan terapi secara mandiri. Rancangan alat terapi ini berdasarkan terapi gerakan yang direkomendasikan, yaitu Stroke Glove ini. Perangkat lunak yang digunakan ntuk adalah Solidworks 2016, dan FluidSIM Pneumatic. Perancangan juga melakukan simulasi uji struktur rangka servo dan melakukan simulasi pneumatik. Material yang digunakan adalah plat nilon. Komponen utama yang digunakan untuk sistem kelistrikan adalah Wireless RF Module, dan untuk sistem elektropneumatik antara lain solenoid valves, control flow, dan Air Muscle Pneumatics. Simulasi desain pada software SolidWorks didapatkan beberapa hasil yaitu tegangan Analisa, tegangan maksimum 9.613e + 05 N/mm^2/MPa, perpindahan maksimum 5.664e + 01 mm dan faktor keamanan minimum 6.242e + 00 atau 7 ul. Komponen otot udara dapat mengangkat beban rangka instrumen serta tangan pasien. Sedangkan hasil pembuatan alat terapi pasca stroke dengan dimensi tinggi 246 mm, lebar 110 mm dan panjang 220 mm. Alat ini menghasilkan 3 mode gerak rehabilitasi, yaitu mode satu; gerakan siku ke atas, mode dua; gerakan siku ke bawah, mode tiga; kombinasi dari semua mode. Hasil rancang bangun dan pembuatan alat ini mampu memberikan kemudahan bagi pasien stroke dalam melakukan rehabilitasi tangan dan pada dasarnya bermanfaat bagi pasien stroke.","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"45 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-12-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131508374","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Vibration-Based Discriminant Analysis for Pipeline Leaks Detection 基于振动的管道泄漏检测判别分析
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-12-29 DOI: 10.18196/jmpm.v6i2.16185
B. Kamiel, Indra Rukmana
{"title":"Vibration-Based Discriminant Analysis for Pipeline Leaks Detection","authors":"B. Kamiel, Indra Rukmana","doi":"10.18196/jmpm.v6i2.16185","DOIUrl":"https://doi.org/10.18196/jmpm.v6i2.16185","url":null,"abstract":"Pipelines are useful for transporting liquids from one place to another. The main problem that often occurs in pipelines is leakage which results in production and financial losses. The importance of detecting pipeline leaks makes the industries look for effective detection methods to avoid bigger losses. Several previous studies have proven that the vibration-based method is successful in detecting leaks in pipelines. However, the vibration-based method used in the previous study is relatively complicated and requires specialists to interpret the results. This study proposes a machine learning-based detection method that can classify pipe conditions directly without the help of a specialist. The proposed method is vibration-based discriminant analysis; a machine learning algorithm that recognizes pipeline conditions from their vibration pattern instead of spectrum. The proposed method was tested on a test rig consisting of a closed-loop pipeline equipped with a leak-pipe test segment. The vibration signal is taken using an accelerometer placed on the leak-pipe test segment. Time domain vibration data is extracted using several statistical parameters which aims to reveal information related to pipe conditions. The vibration data collected is divided into two groups, namely training-data and testing-data. The discriminant analysis model is trained to recognize the vibration pattern of the pipeline using training-data and then tested using testing-data. There are four leak sizes introduced in this study, small, medium, and large. Meanwhile, normal condition (no leaks) is used as benchmarking. The study shows that the proposed method is effective in classifying four pipe conditions with the accuracy up to 95%.","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"539 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-12-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130347802","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Towards The Independence of The Propellant Industry for Munitions and Rocket 走向弹药和火箭推进剂工业的独立
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-12-29 DOI: 10.18196/jmpm.v6i2.15881
Akhmad Rifai, E. R. Finalis
{"title":"Towards The Independence of The Propellant Industry for Munitions and Rocket","authors":"Akhmad Rifai, E. R. Finalis","doi":"10.18196/jmpm.v6i2.15881","DOIUrl":"https://doi.org/10.18196/jmpm.v6i2.15881","url":null,"abstract":"Indonesia has not yet been able to generate propellants, which are crucial components of the country's defense system. Long-term reliance on imports for ammunition and rocket components can compromise the TNI's operational readiness. These issues and weaknesses include being susceptible to political pressure and having less independence and deterrence factor readiness. Because it affects national pride in national defense, the installation of a propellant factory should not be postponed. Nitrocellulose, the primary raw material of cellulose and nitroglycerin, whose primary raw material is glycerine, is used as the primary raw material in the production of propellants. Domestic industries have generated the two primary raw materials.","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"15 3 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-12-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130497066","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Analisis Kekuatan Struktur Bogie Frame Kereta Ukur pada Kondisi Exceptional Loads 分析分析轨道外路况的波形结构
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-12-29 DOI: 10.18196/jmpm.v6i2.15711
Ratriana Lia Monalisa, Indarto Yuwono, A. Salim, A. Utomo, Muhammad Zainal Mahfud
{"title":"Analisis Kekuatan Struktur Bogie Frame Kereta Ukur pada Kondisi Exceptional Loads","authors":"Ratriana Lia Monalisa, Indarto Yuwono, A. Salim, A. Utomo, Muhammad Zainal Mahfud","doi":"10.18196/jmpm.v6i2.15711","DOIUrl":"https://doi.org/10.18196/jmpm.v6i2.15711","url":null,"abstract":"Bogie frame adalah bagian utama bogie yang digunakan untuk menopang seluruh badan kereta api, menghubungkan bogie ke wheel set, dan menopang komponen bogie lainnya. Beban terbesar kereta api diterima bogie frame sehingga diperlukan analisis kekuatan struktur. Penelitian ini fokus pada analisis kekuatan desain struktur bogie frame kereta ukur jalur LRT Jabodebek pada kondisi exceptional loads. Tujuan penelitian menganalisis nilai tegangan objek penelitian akibat exceptional loads dan memastikan hasil simulasi memenuhi kriteria keberterimaan standar EN 13749. Hasil penelitian adalah nilai tegangan maksimum, nilai defleksi maksimum, dan lokasi tegangan maksimum tiap load case. Nilai tegangan maksimum hasil simulasi dibandingkan dengan nilai yield strength material sebesar 355  MPa. Dari dua belas load case exceptional dihasilkan nilai tegangan maksimum kurang dari nilai yield strength material. Nilai tegangan maksimum tertinggi terletak pada stopper transversal bracket yaitu sebesar 258 MPa dan defleksi maksimum terjadi ketika kondisi derailment (anjlok) yaitu sebesar 12,1 mm. Bogie frame kereta ukur jalur LRT Jabodebek memenuhi kriteria keberterimaan standar EN 13749 ketika kondisi exceptional loads. Bogie frame is the main part of the bogie used to support the entire body of the train, connect the bogie to the wheel set, and support other bogie components. The biggest load of the train is received by the bogie frame, so an analysis of the strength of the structure is needed. This study focuses on analyzing the strength of the bogie frame structure design for the Jabodebek LRT track under exceptional loads conditions. The purpose of this research is to analyze the stress value of the research object due to exceptional loads and to ensure that the simulation results meet the acceptance criteria of the EN 13749 standard. The results of this study are the maximum stress value, maximum deflection value, and the location of the maximum stress in each load case. The maximum stress value of the simulation results is compared with the material yield strength value of 355 MPa. Of the twelve exceptional load cases, the maximum stress value is less than the yield strength of the material. The highest maximum stress value is located at the stopper transverse bracket, which is 258 MPa and the maximum deflection occurs when the derailment condition is 12.1 mm. The bogie frame of the Jabodebek LRT track measuring train the acceptance criteria of standard EN 13749 when conditions are exceptional loads.","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"10 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-12-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134536119","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Studi Distribusi Udara Pendingin Reefer Container Ikan pada Kereta Api Menggunakan Computational Fluid Dynamics (CFD)
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-12-29 DOI: 10.18196/jmpm.v6i2.16125
Cynthia Cahya Aditama, A. Salim, Rahayu Mekar Bisono, Luthfi Hakim, Sabdono Abdi Sucipto, F. Restu
{"title":"Studi Distribusi Udara Pendingin Reefer Container Ikan pada Kereta Api Menggunakan Computational Fluid Dynamics (CFD)","authors":"Cynthia Cahya Aditama, A. Salim, Rahayu Mekar Bisono, Luthfi Hakim, Sabdono Abdi Sucipto, F. Restu","doi":"10.18196/jmpm.v6i2.16125","DOIUrl":"https://doi.org/10.18196/jmpm.v6i2.16125","url":null,"abstract":"Ikan sensitif terhadap temperatur penyimpanan. Temperatur diatas 2 °C dapat mempercepat pertumbuhan bakteri dan menyebabkan pembusukan. Temperatur optimal penyimpanan ikan beku adalah -20 °C. Reefer container dengan sistem pendinginan tertutup berfungsi untuk mengawetkan dengan menjaga temperatur ikan beku. Permasalahan penelitian ini adalah distribusi udara dingin yang tidak merata di reefer container kereta api karena perbedaan pendinginan sehingga dapat menurunkan kualitas ikan. Tujuan penelitian ini adalah meningkatkan pemerataan distribusi udara, kecepatan, dan tekanan di reefer container kereta api. Solusi permasalahannya adalah penambahan pelat pengarah di bagian t-floor reefer container kereta api. Metode yang digunakan yaitu analisis dan simulasi numerik reefer container kereta api menggunakan Computational Fluid Dynamics (CFD). Reefer container tanpa pelat pengarah disimulasikan untuk mengetahui area reefer container kereta api yang tidak terdistribusi merata. Distribusi udara pada reefer container kereta api ditingkatkan pemerataannya dengan penambahan pelat pengarah variasi sudut 40°, 50°, dan 60°. Penelitian ini menghasilkan data vektor kecepatan aliran udara (velocity contour pressure contour of the reefer container) serta data kecepatan rata-rata dan tekanan rata-rata reefer container kereta api. Hasil penelitian menunjukkan data distribusi udara, kecepatan, dan tekanan yang merata adalah reefer container kereta api dengan pelat pengarah 40⁰. Fishes are sensitive to storage temperature. Temperatures above 2 °C can accelerate bacterial growth and cause decay. The optimal temperature for storing frozen fish is -20 °C. Reefer containers with a closed cooling system function to preserve by maintaining the temperature of frozen fish. The problem of this research is the uneven distribution of cold air in the reefer container of the train due to differences in cooling which can reduce the quality of fish. The purpose of this research is to increase the even distribution of air, velocity, and pressure in the reefer container of the train. The solution to the problem is the addition of a guide plate on the t-floor in the reefer container. This research method is through the analysis and simulation of reefer containers of the train fluids using Computational Fluid Dynamics (CFD). Reefer containers without guide plates are simulated to find out the areas of reefer containers of the train that are not evenly distributed. Equal distribution of air in reefer containers of the train is improved by adding guide plates with variations of angles of 40°, 50°, and 60°. This research produces vector data of airflow velocity (velocity contour pressure contour of the reefer container) as well as data on the average velocity and average pressure of the reefer container. The results showed that the air distribution, velocity, and pressure data were evenly distributed in a reefer container of the train with a 40⁰ guide plate.","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"86 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-12-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130847674","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Karakteristik Sisa Slurry pada Produksi Biogas Berbahan Kotoran Sapi 这是牛粪沼气生产中遗留下来的污泥的特征
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-12-29 DOI: 10.18196/jmpm.v6i2.16175
Harmiansyah Harmiansyah, R. Pratama, Lathifa Putri Afisna, Muhammad Syaukani, Rustam Efendi
{"title":"Karakteristik Sisa Slurry pada Produksi Biogas Berbahan Kotoran Sapi","authors":"Harmiansyah Harmiansyah, R. Pratama, Lathifa Putri Afisna, Muhammad Syaukani, Rustam Efendi","doi":"10.18196/jmpm.v6i2.16175","DOIUrl":"https://doi.org/10.18196/jmpm.v6i2.16175","url":null,"abstract":"Jumlah masyarakat Indonesia setiap tahun mengalami peningkatan, peningkatan jumlah masyarakat akan mengakibatkan meningkatnya kebutuhan konsumsi energi seperti bahan bakar untuk memasak sehingga dibutuhkan energi alternatif yang berkelanjutan yang mampu memenuhi kebutuhan konsumsi energi. Energi alternatif yang dapat digunakan oleh masyarakat sebagai bahan bakar pengganti bahan bakar konvensional untuk memasak adalah biogas. Biogas merupakan energi alternatif berfasa gas yang dihasilkan dari kotoran hewan sehingga dapat diperbarui (renewable) secara berkelanjutan, biogas termasuk energi yang ramah lingkungan dan tidak beracun. Produksi biogas memiliki sisa slurry yang dapat mencemari lingkungan, diperlukan mengkarakterisasi sisa slurry pada produksi biogas berbahan kotoran sapi. Penelitian ini menggunakan perbandingan campuran air dan kotoran sapi sebesar 1: dengan menggunakan jenis reaktor tangki 1000 liter, pada saat produksi biogas dilakukan pengukuran tekanan biogas, volume slurry, pengukuran temperatur, dan pengukuran pH. Data yang didapatkan akan dilakukan analisis karakteristik sisa slurry pada biogas. Pada hasil penelitian ini didapatkan volume slurry selama produksi yaitu 900-980 liter dengan nilai pH rata-rata 6-7, hasil unsur hara sisa slurry cair pada penelitian ini belum dapat langsung digunakan sebagai pupuk cair organik perlu ditambahkan substrat lainnya agar dapat menaikkan unsur hara N, P, dan K yang terkandung pada sisa slurry cair tetapi untuk sisa slurry padat dapat digunakan sebagai pupuk kompos karena telah memenuhi standar kualitas pupuk kompos. The number of Indonesian people is increasing every year, and an increase in the number of people will increase the need for energy consumption such as fuel for cooking so sustainable alternative energy is needed that can meet energy consumption needs. The alternative energy that can be used by the community as a substitute for conventional fuel for cooking is biogas. Biogas is alternative energy in the gas phase produced from animal waste so that it can be renewed sustainably, biogas is environmentally friendly and non-toxic energy. Biogas production has residual slurry that can pollute the environment, it is necessary to characterize the remaining slurry in biogas production made from cow dung. This study uses a mixture of water and cow dung ratio of 1: using a 1000 liter tank reactor type, at the time of biogas production, biogas pressure, slurry volume, temperature measurement, and pH measurements are measured. The data obtained will be analyzed for the characteristics of the residual slurry in biogas. In the results of this study, the volume of slurry during production was 900-980 liters with an average pH value of 6-7, the results of the remaining nutrients from the liquid slurry in this study could not be directly used as organic liquid fertilizer, it was necessary to add other substrates to increase the nutrients. N, P, and K are contained in the remaining liquid slurry but ","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"36 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-12-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125553490","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Evaluasi Laju Pengelasan terhadap Mikrostruktur Sambungan Aluminium 5052 dengan menggunakan Metode Friction Stir Welding 使用斜焊方法对铝5052接头的微焊接速度进行评估
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-12-25 DOI: 10.18196/jmpm.v6i2.15005
H. Purwanto
{"title":"Evaluasi Laju Pengelasan terhadap Mikrostruktur Sambungan Aluminium 5052 dengan menggunakan Metode Friction Stir Welding","authors":"H. Purwanto","doi":"10.18196/jmpm.v6i2.15005","DOIUrl":"https://doi.org/10.18196/jmpm.v6i2.15005","url":null,"abstract":"Friction stir welding (FSW) adalah salah satu jenis pengelasan yang mampu menyambung bahan paduan aluminium. Pada penelitian sebelumnya telah dilakukan penyambungan aluminium 5052 namun hasil pengujian tarik memperlihatkan penurunan kekuatan sambungan. Sehingga pada studi ini bertujuan untuk mengevaluasi secara focus mikrostuktur yang terbentuk pada sambungan plat aluminium 5052 yang telah dilakukan FSW. Plat aluminium dengan dimensi 150 x 75 mm dengan tebal 6 mm dilas dengan metode FSW, pahat pin berbentuk silinder pada kecepatan putar 1000 rpm dan laju pengelasan 20, 30 dan 40 mm/menit. Penampang hasil las diamati dengan menggunakan mikroskop optic dan Scanning Electron Microscope (SEM). Hasil pengamatan memperlihatkan adanya cacat makro dan perubahan struktur mikro pada sambungan. Cacat ini dipengaruhi desain pin yang tidak tepat sehingga daerah adukan tidak merata yang berakibat sambungan menjadi tidak sempurna.Friction stir welding (FSW) is one type of welding that is able to joining aluminium alloy. In previous studies, aluminium 5052 has been joined, but the results of the tensile test showed a decrease in the strength of the connection. Therefore, in this study the aim is to focus on evaluating the microstructure formed at the 5052 aluminium plate welding join that has been carried out by FSW. Aluminium plates with dimensions of 150 x 75 mm with a thickness of 6 mm were welded by the FSW method, cylindrical pin chisel at a rotational speed of 1000 rpm and welding rates of 20, 30 and 40 mm/minute. The cross section of the weld was observed using an optical microscope and Scanning Electron Microscope (SEM). The results of the observations showed that there were macro defects and changes in the microstructure of the joints. This defect is influenced by the improper design of the pin so that the area of the mixture is uneven which results in an imperfect connection","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"26 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-12-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122693741","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Air Two-Phase Flow Void Fraction – Water and Oil Emulsion on Mini Pipe with a slope of 600 Against Horizontal Position 空气两相流空隙馏分-水油乳化液在水平方向斜度为600的微型管道上
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-12-24 DOI: 10.18196/jmpm.v6i2.16252
S. Sukamta
{"title":"Air Two-Phase Flow Void Fraction – Water and Oil Emulsion on Mini Pipe with a slope of 600 Against Horizontal Position","authors":"S. Sukamta","doi":"10.18196/jmpm.v6i2.16252","DOIUrl":"https://doi.org/10.18196/jmpm.v6i2.16252","url":null,"abstract":"The utilization of two-phase or multi-component flow in mini pipes is often found in the industrial world, such as mini evaporators, mini heat exchangers, etc. Multi-component flow can also be found in the biomedical, such as in the human circulatory system through vessels. An important parameter in a two-phase flow is the hollow fraction since this parameter significantly affects the flow pattern, which affects pressure fluctuations. Therefore, this study aims to obtain primary experimental data on the vacuum fraction, specifically in the air flow-water and oil emulsions with concentrations of 350 mg/dl and 500 mg/dl at an inclination of 60o to the horizontal. The study used a glass pipe with a diameter of 1.6 mm and a length of 160 mm. Data were captured using a high-speed camera at a gas superficial velocity (JG) = 0.083 m/s - 74.604 m/s and the superficial velocity of the liquid (JL) = 0.041 m/s - 4.145 m/s, and processed using MATLAB R2014a software.  The results showed that the difference in the concentration of water and oil emulsions significantly affects the void fraction value, thus affecting the flow pattern. This case is because the difference in the concentration of water and oil emulsions affects the viscosity value, ultimately affecting the liquid's superficial velocity. Similarly, the slope of the pipe 60o to the horizontal affects the flow pattern that occurs; this is because the slope of the pipe will cause the influence of gravitational acceleration on the value of the superficial velocity of gases and liquids, although not very significant. The rise and fall of the gas's superficial velocity and the liquid's superficial velocity affect the value of the hollow fraction. More plug, slug-annular, annular, and churn flow patterns were identified than bubbly flow patterns, which is why the hollow fraction increased with the gas's superficial velocity and decreased with low superficial velocity. This kind of flow pattern needs to be watched out for because it has the potential to increase pressure significantly.","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"158 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-12-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126299396","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Composite Manufacturing of Coir Fiber-Reinforced Polyester as a Motorcycle Helmet Material 椰壳纤维增强聚酯摩托车头盔复合材料的制备
JMPM (Jurnal Material dan Proses Manufaktur) Pub Date : 2022-09-10 DOI: 10.18196/jmpm.v6i1.13756
N. Sasria
{"title":"Composite Manufacturing of Coir Fiber-Reinforced Polyester as a Motorcycle Helmet Material","authors":"N. Sasria","doi":"10.18196/jmpm.v6i1.13756","DOIUrl":"https://doi.org/10.18196/jmpm.v6i1.13756","url":null,"abstract":"Berdasarkan standar SNI 1811-2007 helm di Indonesia terbuat dari bahan polimer ABS (Acrylonitrile Butadiene Styrene) yang harganya relatif mahal. Oleh karena itu, dibutuhkan alternatif pengganti dengan pemanfaatan limbah serat alam sebagai bahan pembuatan komposit. Tujuan penelitian ini yaitu menganalisis pengaruh komposisi material, ketahanan impak, dan kekuatan bending material helm dari serat sabut kelapa dan resin poliester dengan perbandingan 20%:80%, 40%:60% dan 60%:40%. Ukuran panjang serat yang digunakan adalah 50 mm dengan perlakuan kimia pada serat menggunakan larutan NaOH 5% selama 2 jam. Komposit dibuat dengan metode compression molding. Penelitian ini menggunakan metode pengujian berupa uji impak ASTM D6110, uji tekuk ASTM D790-03, uji mikrostruktur, dan uji SEM. Didapatkan hasil data dengan nilai tenaga patah optimum sebesar 55,542 J dan nilai kekuatan impak optimum sebesar 0,408 J/mm2 pada spesimen B. Hasil uji bending didapatkan nilai kekuatan tekuk optimum sebesar 52,785 MPa dan nilai modulus elastisitas optimum sebesar 13,064 GPa pada spesimen A. Standar uji kekuatan impak menurut SNI 1811-2007 adalah 29000 J/mm, sedangkan nilai kekuatan impak spesimen ini sebesar 0,408 J/mm2 sehingga masih belum mencukupi untuk dijadikan bahan alternatif helm. Based on the SNI 1811-2007 standard, helmets in Indonesia are made of ABS (Acrylonitrile Butadiene Styrene) polymer material which is relatively expensive. Therefore, an alternative is needed by utilizing natural fiber waste reinforced as a composite material. The purpose of the study was to analyze the effect of material composition, impact resistance, and bending strength of helmet material from coconut fiber and polyester resin with a ratio of 20%: 80%, 40%: 60%, and 60%: 40%. The fiber length used is 50 mm, with chemical treatment on the fiber using 5% NaOH solution for 2 hours. Composites were made by the compression molding method. In this study, testing was used in the form of impact test ASTM D6110, bending test ASTM D790-03, microstructure test, and SEM test. The data was obtained with the optimum fracture strength value of 55.542 J and the optimum impact strength value of 0.408 J/mm2 on specimen B. In the bending test, the data was obtained with the optimum bending strength value of 52.785 MPa and the optimum elastic modulus value of 13,064 GPa at specimen A. The impact strength test standard according to SNI 1811-2007 is 29000 J/mm, while the impact strength value of this specimen is 0.408 J/mm2. Thus, it is still not sufficient to be used as an alternative helmet material.","PeriodicalId":359489,"journal":{"name":"JMPM (Jurnal Material dan Proses Manufaktur)","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-09-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127698442","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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