Open CeramicsPub Date : 2025-01-28DOI: 10.1016/j.oceram.2025.100746
Muhammad Naveed PhD , Awais Qadir PhD
{"title":"Effect of plasma process parameters on the wear behavior of High-Power Pulsed Magnetron Sputtering deposited Aluminum Titanium Nitride coatings","authors":"Muhammad Naveed PhD , Awais Qadir PhD","doi":"10.1016/j.oceram.2025.100746","DOIUrl":"10.1016/j.oceram.2025.100746","url":null,"abstract":"<div><div>High Power Pulsed Magnetron Sputtering (HPPMS) has emerged as a promising physical vapor deposition (PVD) technique for depositing hard coatings on cutting tools. Among these coatings, Aluminum Titanium Nitride (AlTiN) is widely recognized for its excellent mechanical and thermal properties, making it a popular choice for industrial cutting applications. Despite its growing adoption by coating solution providers, there remains a limited understanding of the influence of key HPPMS process parameters on the development of high-performance AlTiN coatings. This study investigates the effects of two critical process parameters—substrate bias and target frequency—on the deposition of AlTiN coatings. The wear behavior of the coated tools was assessed through turning tests, evaluating their performance under industrially relevant conditions. Additionally, the challenges of depositing coatings on tools with complex geometries were addressed. The findings provide valuable insights into the optimization of HPPMS process parameters, contributing to the development of advanced coatings with enhanced wear resistance and improved performance in cutting applications.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100746"},"PeriodicalIF":2.9,"publicationDate":"2025-01-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143159393","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Impact of starting alumina powders on densification peculiarities of reactive-sintered YAG:Sm3+ ceramics","authors":"O․O․ Matvienko , I․O․ Vorona , S․V․ Parkhomenko , A․E․ Balabanov , А․Т․ Budnikov , A․D․ Tymoshenko , P․V․ Mateychenko , А․V․ Tolmachev , V․N Baumer , G․V․ Grygorova , Ya. Korol , R․P․ Yavetskiy","doi":"10.1016/j.oceram.2025.100745","DOIUrl":"10.1016/j.oceram.2025.100745","url":null,"abstract":"<div><div>YAG:Sm<sup>3+</sup> (5 at.%) transparent ceramics have been obtained by reactive sintering using different starting Al<sub>2</sub>O<sub>3</sub> powders. Effect of particle size in the 100–400 nm range, morphology and dispersity of starting alumina powders on the properties of YAG:Sm<sup>3+</sup> powder mixtures, their densification and resulted optical ceramics have been studied. It was shown that YAG:Sm<sup>3+</sup> powder mixtures prepared with BMA15 and AKP-50 powders possess significant reduction of a fraction of micron-sized agglomerates. The particles within the range of 100–300 nm presented in BMA15 and AKP-50 powders, act as proppant, enabling collapse of the Y<sub>2</sub>O<sub>3</sub> agglomerates. As a result, ceramics prepared from these powder mixtures show improved densification behavior. Reactively-sintered YAG:Sm<sup>3+</sup> transparent ceramics prepared using AKP-50 powder are characterized by optical transmittance of 83% and low concentration of residual pores.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100745"},"PeriodicalIF":2.9,"publicationDate":"2025-01-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143159384","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Open CeramicsPub Date : 2025-01-26DOI: 10.1016/j.oceram.2025.100744
Souhaila Nider , Femke De Ceulaer , Berfu Göksel , Annabel Braem , Erin Koos
{"title":"Tricalcium phosphate-based capillary suspensions as inks for 3D printing of porous scaffolds","authors":"Souhaila Nider , Femke De Ceulaer , Berfu Göksel , Annabel Braem , Erin Koos","doi":"10.1016/j.oceram.2025.100744","DOIUrl":"10.1016/j.oceram.2025.100744","url":null,"abstract":"<div><div>Direct Ink Writing (DIW) has been extensively studied for creating hierarchical porous structures over recent decades. It finds applications in various fields, including aeronautics, industry, energy, and healthcare. On the other hand, capillary suspensions are an emerging field with significant potential for porous material development. These suspensions, typically three-phase systems, consist of solid particles interconnected by a secondary fluid (usually < 5 vol%), which is immiscible with the main one. Upon fluid removal and subsequent thermal treatment, they form a spanning particle network.</div><div>This study explores the utilisation of β-TCP-based capillary suspensions as DIW inks for fabricating hierarchically porous scaffolds with two different secondary fluids. Rheological assessment of the inks demonstrates shear thinning behaviour, high yield stress, high moduli, and network rebuilding capabilities. While sucrose-based inks exhibit better printability, the ink incorporating silica nanoparticles exhibit structures with the highest porosity.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100744"},"PeriodicalIF":2.9,"publicationDate":"2025-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143372389","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Open CeramicsPub Date : 2025-01-23DOI: 10.1016/j.oceram.2025.100743
Marco Mariani , Francesco Bertolini , Elisa Mercadelli , Guillermo Frias Blanco , Carlo Baldisserri , Antonio Javier Sanchez-Herencia , Carmen Galassi , Begoña Ferrari , Nora Lecis
{"title":"Spray drying granulation of potassium sodium niobate (KNN) for binder jetting: Feedstock preparation and influence on sintered material properties","authors":"Marco Mariani , Francesco Bertolini , Elisa Mercadelli , Guillermo Frias Blanco , Carlo Baldisserri , Antonio Javier Sanchez-Herencia , Carmen Galassi , Begoña Ferrari , Nora Lecis","doi":"10.1016/j.oceram.2025.100743","DOIUrl":"10.1016/j.oceram.2025.100743","url":null,"abstract":"<div><div>Binder jetting of potassium sodium niobate (K<sub>0.5</sub>Na<sub>0.5</sub>NbO<sub>3</sub>) offers potential for generating shape-dependent responses with high industrial output. However, the printing stage relies heavily on the properties of the dry feedstock, making its performance optimization crucial. In this regard, morphological functionalization through granulation can be a useful methodology.</div><div>This study characterizes two powders in dry and wet states to develop colloidal suspensions for spray drying granulation. Particle size, shape, and ζ-potential are measured to stabilize them in an aqueous slurry. Granule morphology and flowability are assessed and compared with the original feedstock. Disk-shaped specimens are then printed and sintered.</div><div>Spray drying granulation successfully produces spherical and fine feedstocks compatible with the typical layer thickness (50 μm) of binder jetting. Densified parts displayed significant residual porosity (20–40 %) along the building direction, affecting piezoelectric performance: strain coefficients were reduced, but increased voltage coefficients yielded high figures-of-merit.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100743"},"PeriodicalIF":2.9,"publicationDate":"2025-01-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143159392","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Open CeramicsPub Date : 2025-01-21DOI: 10.1016/j.oceram.2025.100742
Manuel F.R.P. Alves , A. Ferrandez-Montero , B. Ferrari , Maria H.F.V. Fernandes , Susana M. Olhero , A.J. Sanchez-Herencia
{"title":"Manufacturing of lithium disilicate glass-ceramics by Vat-photopolymerization of water-based photocurable suspensions","authors":"Manuel F.R.P. Alves , A. Ferrandez-Montero , B. Ferrari , Maria H.F.V. Fernandes , Susana M. Olhero , A.J. Sanchez-Herencia","doi":"10.1016/j.oceram.2025.100742","DOIUrl":"10.1016/j.oceram.2025.100742","url":null,"abstract":"<div><div>In this work an eco-friendly methodology to manufacture lithium disilicate complex parts using a water-based photocurable suspension is proposed. The particles surface was modified with polyethyleneimine to improve it rheological and chemical stability in water media. The surface functionalization of powders allows the formulation of high solid content slurries with relatively small (17–20 vol%) amounts of poly(ethylene glycol)diacrylate (PEGDA) as reactive monomer and Lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) as photoinitiator. The printing parameters for Vat-photopolymerization were determined based on photo-rheological measurements. Simple geometrical shapes were successfully printed with suspensions containing 42–45 vol% of solids for structural and mechanical characterization. Due to the aqueous-based media, a fast debinding cycle was employed (≈ 10 h), resulting in sintered samples with ≈ 98 % of relative density and a flexural strength of ≈280 MPa. The optimized photocurable suspension and printing parameters were then selected to print different kind of dental prostheses as a proof-of concept.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100742"},"PeriodicalIF":2.9,"publicationDate":"2025-01-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143160357","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Open CeramicsPub Date : 2025-01-18DOI: 10.1016/j.oceram.2025.100738
Sadaf Batool, Zakir Hussain, Mah Rukh Rehman, Muhammad Umair Idrees
{"title":"Corrigendum to “Effect of strontium and iron on the structural integrity and drug delivery of Whitlockite” [Open Ceramics 14 (2023) 100347]","authors":"Sadaf Batool, Zakir Hussain, Mah Rukh Rehman, Muhammad Umair Idrees","doi":"10.1016/j.oceram.2025.100738","DOIUrl":"10.1016/j.oceram.2025.100738","url":null,"abstract":"","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100738"},"PeriodicalIF":2.9,"publicationDate":"2025-01-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143160360","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Physico-chemical properties of new clinker-free hydraulic binder from metakaolin, anhydrite II and lime","authors":"Klára Betáková , Martina Šídlová , Lukáš Mauermann , Rostislav Šulc","doi":"10.1016/j.oceram.2025.100739","DOIUrl":"10.1016/j.oceram.2025.100739","url":null,"abstract":"<div><div>This paper deals with a new clinker-free hydraulic binder (3C), the synthesis of which was inspired by FBC ash with hydraulic properties based on the principle of lime-sulfate activation of metakaolin. The influence of the composition on the fundamental mechanical and chemical properties of the 3C binder was investigated (phase composition changes, compressive strength, porosity, setting time, flow table test and hydration heat) at the same water to binder ratio. The results showed that the 3C binder containing 61 wt.% metakaolin, 19 wt.% anhydrite II and 18 wt.% lime had the best mechanical properties. This binder achieved higher 7 and 28 day compressive strengths than reference Portland cement. The 3C binder appears to be very promising for the construction industry in the future and may become a new ecological substitute for high-emission Portland cement.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100739"},"PeriodicalIF":2.9,"publicationDate":"2025-01-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143159391","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Open CeramicsPub Date : 2025-01-16DOI: 10.1016/j.oceram.2025.100740
Yosuke Nishimura , Anna Gubarevich , Katsumi Yoshida , Koji Okamoto
{"title":"Oxide growth and corrosion resistance of Si-containing SiC fuel matrices fabricated by reaction sintering for high-power nuclear reactors","authors":"Yosuke Nishimura , Anna Gubarevich , Katsumi Yoshida , Koji Okamoto","doi":"10.1016/j.oceram.2025.100740","DOIUrl":"10.1016/j.oceram.2025.100740","url":null,"abstract":"<div><div>To assess the potential risk of fuel matrix degradation, this study examines the oxidation behavior of the reaction-sintered SiC containing residual Si (Si-RS-SiC) during air-ingress accidents. Si-RS-SiC samples were subjected to oxidation tests in air and under 1 ppm O<sub>2</sub> flow using thermogravimetric analysis (TGA). The morphology and thickness of the silicon oxide layer were investigated using scanning electron microscopy with energy-dispersive X-ray spectroscopy. The Si-RS-SiC exhibited exceptional resistance to air oxidation up to 1400°C, forming a uniform oxide layer of 20 μm thickness with a pure Si layer (2 μm thick) between SiO<sub>2</sub> and SiC at this temperature. At lower temperatures, the Si-RS-SiC formed oxide layers with irregular thickness, which became thicker and more uniform as the temperature increased. Additionally, TGA tests in 1 ppm O<sub>2</sub> showed that the passive/active transition behavior of Si-RS-SiC shifts in a preferable direction compared to previously reported Si-less RS-SiC, indicating that the presence of residual Si significantly enhances the corrosion resistance.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100740"},"PeriodicalIF":2.9,"publicationDate":"2025-01-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143160261","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Open CeramicsPub Date : 2025-01-16DOI: 10.1016/j.oceram.2025.100741
Sinan A. Shwailiya , Mahammed Rashid Hameed
{"title":"Multi-material functionally graded additive manufacturing of zirconia ceramic: A systematic review","authors":"Sinan A. Shwailiya , Mahammed Rashid Hameed","doi":"10.1016/j.oceram.2025.100741","DOIUrl":"10.1016/j.oceram.2025.100741","url":null,"abstract":"<div><div>The objective of this review was to investigate dental literature for attempts including graded, layered or multi-material Additive Manufacturing of dental ceramics, with a goal to improve zirconia dental restorations, limitations related to decreased translucency and weak adhesion to tooth structure of zirconia materials may be noticed in routine dental practice. Additive Manufacturing (AM) is gaining interest as a manufacturing method that may replace Subtractive Manufacturing (SM). Functionally Graded Additive Manufacturing (FGAM) can produce a functionally graded material in 3D printing techniques; it allows for adjusting the material chemical structure and phase across its section, innovation of new composite materials and modifications of the design using a single construction step. The need for veneering and lamination of zirconia restorations inspired the authors to investigate FGAM technologies for a solution. An extensive search was conducted on experiments regarding AM to construct multi-material or graded designs, main findings were listed in a try to achieve a favorable material manufacturing technique for application in restorative dentistry.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100741"},"PeriodicalIF":2.9,"publicationDate":"2025-01-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143160275","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Open CeramicsPub Date : 2025-01-10DOI: 10.1016/j.oceram.2025.100735
Lucie Kotrbová , Tereza Uhlířová , Willi Pabst , Jana Hubálková , Miroslav Kotouček
{"title":"Thermal conductivity of silica refractories and its temperature dependence during thermal cycling, compared to silicite and sandstone","authors":"Lucie Kotrbová , Tereza Uhlířová , Willi Pabst , Jana Hubálková , Miroslav Kotouček","doi":"10.1016/j.oceram.2025.100735","DOIUrl":"10.1016/j.oceram.2025.100735","url":null,"abstract":"<div><div>The thermophysical properties of silica refractories are important for their potential application as high-temperature thermal energy storage (HT-TES) media. In this paper, we report new measurements of thermal conductivity and thermal diffusivity by plane-source techniques and the laser-flash technique, respectively. The latter is also used to determine the temperature dependence of the thermal conductivity from room temperature to 800 °C during heating and cooling. It is shown that for a silica refractory with porosity 21 % the experimentally measured thermal conductivity (1.3–1.6 W/mK) is significantly lower than the analytical and numerical predictions for spherical, polyhedral and concave pores (3.1–4.7 W/mK), which indicates the influence of microcracks. The anomaly in the temperature dependence below ∼200 °C can be attributed to the phase transitions of cristobalite and tridymite, but above this temperature the thermal conductivity increases, whereas that of silicite and sandstone decreases. Thermal cycling leads to microcrack-induced damage.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"21 ","pages":"Article 100735"},"PeriodicalIF":2.9,"publicationDate":"2025-01-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143160358","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}