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A mechanically durable induction heating coating with desirable anti-/de-icing performance 一种机械耐用的感应加热涂层，具有理想的防/除冰性能
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2229563
Yahua Liu, Haojie Sun, Xueguan Song, Cong Liu
{"title":"A mechanically durable induction heating coating with desirable anti-/de-icing performance","authors":"Yahua Liu, Haojie Sun, Xueguan Song, Cong Liu","doi":"10.1080/02670844.2023.2229563","DOIUrl":"https://doi.org/10.1080/02670844.2023.2229563","url":null,"abstract":"ABSTRACT The anti-/de-icing technology based on induction heating offers significant advantages regarding fast heating, high efficiency, safety and environmental protection. However, the reported methods require the modification of base materials, which lacks universal applicability. Here, a universal and facile anti-/de-icing method is proposed based on induction heating. The durable induction heating coating was prepared by one-step spin coating with micron-sized nickel powder, epoxy resin and silicone resin. The induction heating ability of this coating was investigated by adjusting the proportion of composition, particle size and thickness. An optimal induction heating ability was achieved with the mass ratio of nickel powder and resin, particle size of nickel powder and coating thickness being 1.5, 7 μm and 1070 μm, respectively. We further show this coating can be applied for anti-/de-icing, demonstrated by its excellent de-/anti-icing performances. Finally, the mechanical durability of the coating was verified by the tape peel and sandpaper friction.","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"413 - 420"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44626127","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Characteristics of reduced graphene oxide (rGO) mixed HVOF-sprayed nanostructured coatings 还原氧化石墨烯（rGO）混合HVOF喷涂纳米结构涂层的特性
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2232967
A. Srikanth, V. Bolleddu
{"title":"Characteristics of reduced graphene oxide (rGO) mixed HVOF-sprayed nanostructured coatings","authors":"A. Srikanth, V. Bolleddu","doi":"10.1080/02670844.2023.2232967","DOIUrl":"https://doi.org/10.1080/02670844.2023.2232967","url":null,"abstract":"ABSTRACT High-velocity oxyfuel (HVOF) sprayed ceramic coatings possess less porosity and exceptional cohesive strength as compared to the air plasma sprayed ceramic coatings. In particular, the HVOF-sprayed tungsten carbide-cobalt (WC-Co) coatings have the disadvantage of unexpected brittle fracture. These coatings usually fail at higher levels of stress because of their lower fracture toughness that results due to decarburization occurring during the deposition of the coatings. In this work, the HVOF-sprayed nanostructured WC-25wt-%Co coatings have been investigated with and without the addition of rGO. It was found in the microstructure of 1.5% rGO-added WC-25wt-%Co coatings that the rGO has been pulled out from the matrix and wrapped in the fractured regions. It was also observed with an increasing percentage of rGO addition that the porosity in the WC-25wt-%Co coatings has been reduced due to a reduction in the number of pores.","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"421 - 432"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47579158","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Experimental investigation of the EDM tools coated with nano-alumina film 纳米氧化铝涂层电火花加工工具的实验研究
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2235747
Shu-Yu Gui, Huajun Gong, Yijia Sun, Chong Feng
{"title":"Experimental investigation of the EDM tools coated with nano-alumina film","authors":"Shu-Yu Gui, Huajun Gong, Yijia Sun, Chong Feng","doi":"10.1080/02670844.2023.2235747","DOIUrl":"https://doi.org/10.1080/02670844.2023.2235747","url":null,"abstract":"ABSTRACT During electrical discharge machining (EDM) drilling of small high-aspect-ratio holes, abnormal discharges between tool flank and workpiece will result in high process instability and poor shape accuracy. In order to solve this problem, dense nano-alumina insulating film is plated on the tool flank based on atomic layer deposition (ALD) to suppress the secondary discharge for the benefit of the tool’s integrity and shape accuracy. Drilling experiments on nickel base superalloy GH4099 workpiece were conducted to test machining effect of the coated brass tool. Experimental results show that it can enhance the process stability and improve the surface topography of the machined holes. The tool wear is reduced by about 21.7%, and the discharge craters and carbon black film along the tool flank are significantly reduced.","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"506 - 513"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49562845","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Antibacterial properties of TiO2 nano coating on food packaging surfaces against Escherichia coli and Salmonella typhimurium 食品包装表面TiO2纳米涂层对大肠杆菌和鼠伤寒沙门氏菌的抗菌性能
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2232969
Patcharaporn Phuinthiang, D. Channei, K. Ratananikom, A. Nakaruk, W. Khanitchaidecha
{"title":"Antibacterial properties of TiO2 nano coating on food packaging surfaces against Escherichia coli and Salmonella typhimurium","authors":"Patcharaporn Phuinthiang, D. Channei, K. Ratananikom, A. Nakaruk, W. Khanitchaidecha","doi":"10.1080/02670844.2023.2232969","DOIUrl":"https://doi.org/10.1080/02670844.2023.2232969","url":null,"abstract":"ABSTRACT This work aimed to enhance the surface properties of common food packaging materials (PVC, PS, PET, PVDC) by applying a TiO2 nano thin film coating. Physical and chemical analyses confirmed a well-defined anatase phase film. PET showed the highest antibacterial activity, followed by PVDC, PS, and PVC. After 60 min of UV-A irradiation, E. coli elimination rates were 99.85% (PET), 97.14% (PVDC), 96.5% (PS), and 85.91% (PVC). Similarly, for S. Typhimurium, the respective rates were 97.8% (PET), 83.71% (PVDC), 74.79% (PS), and 68.94% (PVC). Complete eradication of both strains occurred within 120 min (E. coli) and 180 min (S. Typhimurium). Durability testing revealed PET's mass loss of 97 mg/kg after 15 cycles, while PVC had the lowest value of 7 mg/kg. These findings demonstrate that TiO2 thin film-coated substrates effectively inhibit bacteria growth, extending food product shelf life.","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"433 - 444"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43851002","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Flexural and corrosion behaviour of WC-10Co-4Cr + Graphene sprayed on textured HSLA-steel WC-10Co-4Cr +石墨烯喷涂在织构高速钢上的弯曲和腐蚀行为
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2232970
Shreyansh Shrivastava, Vijay Kumar, R. Verma, Varun Sharma
{"title":"Flexural and corrosion behaviour of WC-10Co-4Cr + Graphene sprayed on textured HSLA-steel","authors":"Shreyansh Shrivastava, Vijay Kumar, R. Verma, Varun Sharma","doi":"10.1080/02670844.2023.2232970","DOIUrl":"https://doi.org/10.1080/02670844.2023.2232970","url":null,"abstract":"ABSTRACT The aim of this work was to investigate the flexural strength and corrosion behaviour of graphene-reinforced WC-10Co-4Cr HVOF coating on sandblasted and laser-textured DH-36 naval-grade steel. In this regard, WC-10Co-4Cr and WC-10Co-4Cr + 3% graphene nanoparticles (GNPs) are applied on DH-36 substrates using the HVOF coating technique and their microhardness, flexural strength and corrosion behaviour are investigated. Amongst all, the flexural strength of WC-10Co-4Cr + 3%GNPs coating on laser-textured sample with pitch-to-diameter (p/d) ratio 2 was minimum (327.006 MPa) due to the effect of GNPs and better mechanical interlocking at the coating-substrate interface. Also, the corrosion resistance of coated DH-36 steel was evaluated by salt spray test; it revealed that corrosion resistance was improved with the application of WC-10Co-4Cr coating, which was further enhanced by the addition of GNPs as GNP has the property of being impermeable to gasses and salts. Further, microstructures and morphologies of the corroded surface were investigated using FE-SEM images.","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"457 - 472"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45834890","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Graphene-based anti-corrosion coatings on magnesium alloys: a review 镁合金石墨烯防腐涂层研究进展
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2227441
Yan Zhou, Qian Li, A. Atrens, Liang-ping Wu
{"title":"Graphene-based anti-corrosion coatings on magnesium alloys: a review","authors":"Yan Zhou, Qian Li, A. Atrens, Liang-ping Wu","doi":"10.1080/02670844.2023.2227441","DOIUrl":"https://doi.org/10.1080/02670844.2023.2227441","url":null,"abstract":"ABSTRACT Magnesium alloys are low in density, high in strength and non-toxic, nevertheless, their industrial application is substantially limited owing to their low electrode potential and susceptibility to corrosion. Surface and coating technology is widely used to improve their corrosion resistance. Graphene is one candidate material for anti-corrosion coatings because of its high aspect ratio, outstanding chemical resistance and good physical resistance. Its good barrier properties mean that graphene may have a wide range of applications in magnesium alloy coatings. This paper reviews (i) the potential of graphene for anti-corrosion coatings, (ii) the production methods and types of graphene anti-corrosion coatings, (iii) their properties, (iv) the protection mechanisms and (v) the future development trends of graphene-based corrosion protective coatings on magnesium alloys.","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"392 - 412"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41513848","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Analysis of adhesion strength and residual stresses developed by the EDC process EDC工艺的粘接强度和残余应力分析
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2233256
V. Kumaran, B. Muralidharan
{"title":"Analysis of adhesion strength and residual stresses developed by the EDC process","authors":"V. Kumaran, B. Muralidharan","doi":"10.1080/02670844.2023.2233256","DOIUrl":"https://doi.org/10.1080/02670844.2023.2233256","url":null,"abstract":"ABSTRACT This paper reports the effect of coating thickness on adhesive properties, and residual stresses by the electric discharge coating (EDC) process on Mg alloy with copper (Cu) nickel (Ni) powder metallurgical (P/M) electrodes. The composite coating layer thickness was measured by optical microscope and it ranges from 10.2 to 102.4 µm. The coating layer was characterized by a Field emission scanning microscope (FESEM) and Energy-dispersive spectroscopy (EDS). X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) analyses were made to identify the chemical composition and functional group. Residual stresses were evaluated by an ETA diffractometer and it revealed that compressive residual stress increases with a range of −458 ± 118 MPa to −1078 ± 125 MPa and tensile residual stresses decrease from 656 ± 113 MPa to 27 ± 11 MPa. The critical load is measured by scratch test. The result shows the adhesive strength of the coated surface was improved with an increase in layer thickness.","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"445 - 456"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48220513","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Biological fouling and corrosion resistance of Ni-based coating on AH32 AH32表面ni基涂层的生物结垢及耐腐蚀性能
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2233258
Zhiwei Su, Yanwen Zhou, Yan Caibo, Zhang Kaice
{"title":"Biological fouling and corrosion resistance of Ni-based coating on AH32","authors":"Zhiwei Su, Yanwen Zhou, Yan Caibo, Zhang Kaice","doi":"10.1080/02670844.2023.2233258","DOIUrl":"https://doi.org/10.1080/02670844.2023.2233258","url":null,"abstract":"ABSTRACT To reduce the destruction of organic biological fouling in marine steel, nickel-based (NiCrAlY) transition coatings with and without silver (Ag) doping were prepared on AH32 marine steel by plasma spraying. The coatings exhibited a layered structure, and AlNi3 (111), (200), and (220) diffraction peaks were detected. The Ag (111) peaks were also observed for the Ag-doped coatings. The number of sulphate-reducing bacteria (SRB) adsorbed on the coating surfaces reduced after immersion in the bacterial solution, and their shells were disintegrated because of the presence of Ag. The corrosion potentials of AH32, NiCrAlY, and NiCrAlY(Ag) coated AH32 plates were nearly identical at approximately −720 mV. After being covered with organic paint, the corrosion potential and current density of the NiCrAlY(Ag) coating increased to −624 mV and decreased by one order of 2.75 × 10− 6 A cm−2, respectively. The NiCrAlY(Ag) coating effectively inhibited biological fouling.","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"473 - 480"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47145767","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
HVOF Deposition, comparative investigation and optimum selection of molybdenum, boron, chromium, and titanium in Iron amorphous composite coatings 钼、硼、铬、钛在铁非晶复合镀层中的HVOF沉积、对比研究及优化选择
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2233263
R. Sharma, R. Das, S. Kumar
{"title":"HVOF Deposition, comparative investigation and optimum selection of molybdenum, boron, chromium, and titanium in Iron amorphous composite coatings","authors":"R. Sharma, R. Das, S. Kumar","doi":"10.1080/02670844.2023.2233263","DOIUrl":"https://doi.org/10.1080/02670844.2023.2233263","url":null,"abstract":"ABSTRACT The current investigation focuses on the comparative assessment of each alloying element such as titanium, chromium, boron, and molybdenum on mechanical and solid particle erosion behaviour of Iron amorphous composite coatings. Iron amorphous composite coatings were deposited on 316L steel. Based on mechanical and erosion properties, the ranking of the alloying element was derived using the Fuzzy analytic hierarchy process (FAHP) and Grey relational analysis (GRA). Eight different series of Iron-based composite coatings with varying alloying elements were deposited on 316L steel. The results indicated that titanium showed the maximum hardness and adhesion pull-off strength, boron showed maximum fracture toughness, Molybdenum indicated the lowest porosity and chromium indicated maximum corrosion resistance. The result of FAHP + GRA concluded that the ranking of Fe amorphous composite coatings followed the order as FeCSiMoBCr10Ti (C-2)> FeCSiMoBCr5Ti (C-1) FeCSiMo10BCrTi (C-6)> > FeCSiMo5BCrTi (C-5)> FeCSi10MoBCrTi (C-8) > FeCSiMoB10CrTi (C-4) > FeCSi5MoBCrTi (C-7) > FeCSiMoB5CrTi (C-3).","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"481 - 494"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46355536","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Effect of bias voltages on microstructure and mechanical properties of (AlCrNbSiTi)N high entropy alloy nitride coatings deposited by arc ion plating 偏压对电弧离子镀（AlCrNbSiTi）N高熵合金氮化物涂层组织和力学性能的影响
IF 2.8 4区 材料科学
Surface Engineering Pub Date : 2023-04-03 DOI: 10.1080/02670844.2023.2236829
Jie Liu, Xiangyu Zhang, X. Zeng, Zechang Xiong, Y. Liu, Yan Lei, Bing Yang
{"title":"Effect of bias voltages on microstructure and mechanical properties of (AlCrNbSiTi)N high entropy alloy nitride coatings deposited by arc ion plating","authors":"Jie Liu, Xiangyu Zhang, X. Zeng, Zechang Xiong, Y. Liu, Yan Lei, Bing Yang","doi":"10.1080/02670844.2023.2236829","DOIUrl":"https://doi.org/10.1080/02670844.2023.2236829","url":null,"abstract":"ABSTRACT (AlCrNbSiTi)N coatings were prepared by arc ion plating at a bias voltage in the range of −50 to −200 V. The as-deposited coatings were all found to have a face-centred cubic structure and exhibit columnar crystal. Si3N4 is distributed in the columnar grains in the form of a network, which separates the columnar grains into fine grains. Si3N4 presents a crystalline state and grows coherently with the surrounding grains to form a nc-(AlCrNbTi)N/nc-Si3N4 nanocomposite structure. The coating with the finest mechanical characteristics was applied at −200 V. The hardness, elastic modulus and wear rate are 34.76, 425 GPa and 0.82 × 10−9 mm3 N−1  m−1, respectively. Based on the outstanding mechanical performance of the coating, it is concluded that the (AlCrNbSiTi)N protective coating has a broad range of potential applications.","PeriodicalId":21995,"journal":{"name":"Surface Engineering","volume":"39 1","pages":"495 - 505"},"PeriodicalIF":2.8,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45071862","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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