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The Effect of Heavy Loads on Light Duty Vehicle Axle Operating Temperature 重载对轻型汽车轴工作温度的影响
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3893
B. M. O'connor, Chris Schenkenberger
{"title":"The Effect of Heavy Loads on Light Duty Vehicle Axle Operating Temperature","authors":"B. M. O'connor, Chris Schenkenberger","doi":"10.4271/2005-01-3893","DOIUrl":"https://doi.org/10.4271/2005-01-3893","url":null,"abstract":"With the continued growth of the sport utility vehicle (SUV) market in North America in recent years more emphasis has been placed on fluid performance in these vehicles. In addition to fuel economy the key performance area sought by original equipment manufacturers (OEMs) in general has been temperature reduction in the axle. This is being driven by warranty claims that show that one of the causes of axle failure in these type vehicles is related to overheating. The overheating is, in turn, caused by high load situations, e.g., pulling a large trailer at or near the maximum rated load limit for the vehicle, especially when the vehicle or its main subcomponents are relatively new. The excessive temperature generally leads to premature failure of seals, bearings and gears. The choice of lubricant can have a significant effect on the peak and stabilized operating temperature under these extreme conditions. Several laboratory methods evolved with time and experience to assess lubricant performance. One laboratory method was created to reproduce a scenario leading to the stated warranty issues encountered by some equipment manufacturers today. This involved using a new axle and subjecting it to a simulated severe road condition after a short break-in period and measuring the peak temperature as a function of fluid type. This was later validated with actual vehicle evaluations conducted in a desert region of the USA in high ambient temperature conditions. Good correlation was observed between the laboratory and vehicle methods. Further refinement of the laboratory method now is in progress based on vehicle data obtained during these evaluations. Both methods showed that fluid choice can have a significant effect on peak and stabilized temperatures.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"59 1","pages":"1827-1832"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86765554","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
Achievement of Low Emissions by Engine Modification to Utilize Gas-to-Liquid Fuel and Advanced Emission Controls on a Class 8 Truck 8级卡车采用气转液燃料改造发动机实现低排放及先进排放控制
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3766
T. Alleman, C. J. Tennant, R. Hayes, M. Miyasato, A. Oshinuga, Greg Barton, M. Rumminger, V. Duggal, Christopher Nelson, M. May, R. A. Cherrillo
{"title":"Achievement of Low Emissions by Engine Modification to Utilize Gas-to-Liquid Fuel and Advanced Emission Controls on a Class 8 Truck","authors":"T. Alleman, C. J. Tennant, R. Hayes, M. Miyasato, A. Oshinuga, Greg Barton, M. Rumminger, V. Duggal, Christopher Nelson, M. May, R. A. Cherrillo","doi":"10.4271/2005-01-3766","DOIUrl":"https://doi.org/10.4271/2005-01-3766","url":null,"abstract":"A 2002 Cummins ISM engine was modified to be optimized for operation on gas-to-liquid (GTL) fuel and advanced emission control devices. The engine modifications included increased exhaust gas recirculation (EGR), decreased compression ratio, and reshaped piston and bowl configuration.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"9 1","pages":"1609-1619"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75916010","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 12
Characterization of Deposits Formed on Sequence IIIG Pistons 序列ⅲ活塞上沉积物的表征
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3820
M. Devlin, R. Baren, R. Sheets, Katrina McIntosh, Tu Lai Turner, T. Jao
{"title":"Characterization of Deposits Formed on Sequence IIIG Pistons","authors":"M. Devlin, R. Baren, R. Sheets, Katrina McIntosh, Tu Lai Turner, T. Jao","doi":"10.4271/2005-01-3820","DOIUrl":"https://doi.org/10.4271/2005-01-3820","url":null,"abstract":"In the latest passenger car motor oil specifications the Sequence IIIG engine test is used to determine the ability of lubricants to control piston deposits. We have analyzed the chemical composition of Sequence IIIG deposits in order to determine the source of the piston deposits and determine if the mechanism for deposit formation in the Sequence IIIG engine test is similar to previously published mechanisms for formation of high temperature engine deposits. These previous mechanisms show that combustion by-products react with lubricant in the piston ring zone. The mixture of combustion by-products and lubricant are oxidized to form deposit precursors which are further oxidized to form deposits. Since the Sequence IIIG engine test uses lead-free fuel it is important to reexamine the nature of piston deposits formed in gasoline engines and in particular in the Sequence IIIG engine test. Using thermogravimetric, infrared and SEM/EDS analyses we discovered that Sequence IIIG deposits contain a significant amount of carbonaceous material. This carbonaceous material appears to be a deposit formed by the Sequence IIIG fuel. In addition, the Sequence IIIG deposits are quite different from Sequence IIIE deposits since they do not appear to be nitrated or contain lead sulfate.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"19 1","pages":"1534-1543"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75446657","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 8
Analytical Assessment of Simplified Transient Fuel Tests for Vehicle Transient Fuel Compensation 车辆暂态燃油补偿的简化暂态燃油试验分析评价
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3894
J. Batteh, E. Curtis, M. W. Fried
{"title":"Analytical Assessment of Simplified Transient Fuel Tests for Vehicle Transient Fuel Compensation","authors":"J. Batteh, E. Curtis, M. W. Fried","doi":"10.4271/2005-01-3894","DOIUrl":"https://doi.org/10.4271/2005-01-3894","url":null,"abstract":"Good air/fuel ratio (A/F) control is essential to high quality combustion performance, drivability and emissions in internal combustion engine powered vehicles. Cold start and transient fuel wall wetting effects cause significant A/F control challenges in port fuel injected (PFI) engines. Transient fuel compensation (TFC) strategies are used to help control the A/F during cold starts and transient load and RPM conditions for good vehicle performance, but developing optimum TFC strategies and calibrations in a vehicle with many competing effects is very difficult. Thus, simplified transient tests such as fuel or throttle perturbation tests are often used to develop and validate new strategies or calibrations for use in vehicle. This paper will illustrate the use of a validated physical model to analytically assess the value of fuel and throttle perturbation tests for developing a TFC calibration for vehicle use.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"5 1","pages":"1833-1844"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78406570","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 9
Development of DPF system for commercial vehicles. (Second Report) : Active regenerating function in various driving condition 商用车DPF系统的开发。(第二报告):在各种驾驶条件下具有主动再生功能
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3694
K. Kodama, S. Hiranuma, Reiko Doumeki, Yoshinaka Takeda, T. Ikeda
{"title":"Development of DPF system for commercial vehicles. (Second Report) : Active regenerating function in various driving condition","authors":"K. Kodama, S. Hiranuma, Reiko Doumeki, Yoshinaka Takeda, T. Ikeda","doi":"10.4271/2005-01-3694","DOIUrl":"https://doi.org/10.4271/2005-01-3694","url":null,"abstract":"In order to meet increasingly strict PM legislation, diesel particulate filter systems (DPF) with a conversion rate of about 90% particulate matter (PM) are an essential after-treatment technology. Recently a filtering method using a catalyst has been proposed, which is called the \"Continuously Regenerating DPF System [1],\" and one can expect a significant degree of system simplification and cost reduction. In the previous report [2] basic characteristics about this continuously regenerating DPF were investigated. Results showed that in city mode driving, where exhaust temperatures are relatively low, continuous regeneration did not occur. Therefore, to \"Continuously Regenerating DPF System,\" active regeneration control system to oxidize and remove PM is necessary[3]. Then DPF system with higher reliability and active regeneration control method was proposed. This DPF system was fitted to a vehicle and tested at conditions typical of city traffic, when active regeneration is most needed. In this report, the DPF system proposed in previous report was further developed and advanced with primary focus on driving condition was in need of active regeneration, those for which the average vehicle speed is very low. At the same time, a method to minimize fuel consumption in active regeneration was determined. First, the driving conditions of light-duty trucks actually drive in urban areas including cities and suburbs was carefully studied. Due to frequent and severe traffic congestion, it was understood that the average vehicle speed was very low (below about 12km/h) and as the average vehicle speed decreased, accelerator-off driving condition (idling and deceleration) increased, which consequently prevented the DPF from ever reaching the temperature required for active regeneration. Therefore, heat-up performance during accelerator-off driving condition improved, making active regeneration possible at average vehicle speeds below 12km/h. Next, optimization of the regeneration duration was investigated, leading to a method using the total oxygen passing through the filter during regeneration as a Judgment method of ending time of active regeneration. Compared to a method using a constant time, the fuel quantity required for active regeneration was reduced by about 20% in transient driving pattern. These improvements led to development of a DPF system for commercial vehicles that is effective, efficient, and robust.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"75 1","pages":"1229-1234"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87037178","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 18
Contact Fatigue Tests and Life Simulations Using Computational Fracture Mechanics 基于计算断裂力学的接触疲劳试验和寿命模拟
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3806
Hong Lin, Robert R. Binoniemi, G. Fett, Douglas C. Burke, Thomas A. Woodard
{"title":"Contact Fatigue Tests and Life Simulations Using Computational Fracture Mechanics","authors":"Hong Lin, Robert R. Binoniemi, G. Fett, Douglas C. Burke, Thomas A. Woodard","doi":"10.4271/2005-01-3806","DOIUrl":"https://doi.org/10.4271/2005-01-3806","url":null,"abstract":"Computational fracture mechanics based FATIG3D program was used to simulate contact fatigue life of rough surface contacts in boundary to mixed lubrication regimes. Two-rollers contact fatigue tests were conducted and test results were compared with calculated contact fatigue lives. Calculated contact fatigue life agreed with test results well with the selected set of input data. The effect of several important parameters in the input data on contact fatigue life was evaluated computationally using FATIG3D. These parameters include: oil pressure distribution, crack face friction, direction of friction, friction coefficient, initial crack length, Hertzian stress, and residual stress distributions. The results obtained in this work improved basic understanding and the application of FATIG3D in simulating contact fatigue behavior.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"44 1","pages":"1650-1661"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85418231","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Time Resolved Particle Image Velocimetry Measurements in an Internal Combustion Engine 时间分辨粒子图像测速在内燃机中的测量
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3868
J. Ghandhi, R. E. Herold, J. Shakal, T. Strand
{"title":"Time Resolved Particle Image Velocimetry Measurements in an Internal Combustion Engine","authors":"J. Ghandhi, R. E. Herold, J. Shakal, T. Strand","doi":"10.4271/2005-01-3868","DOIUrl":"https://doi.org/10.4271/2005-01-3868","url":null,"abstract":"High frame rate particle image velocimetry (PIV) measurements were performed in a motored engine at speeds of 600 and 1200 rpm under both throttled and unthrottled conditions. Data were acquired at 1 kHz throughout the entire engine cycle, allowing the temporal and spatial evolution of the flow to be observed. The data were both temporally and spatially filtered to study the turbulent flowfield. The mean (over the spatial domain) kinetic energy of the high-pass filtered data, and its evolution with cutoff frequency or length, was used to quantitatively compare differences between operating conditions and different cycles at the same condition. The difference in fluctuation kinetic energy, when normalized, between different operating conditions was found to be comparable to the difference between cycles. A comparison between spatially and temporally filtered data at the same level of fluctuation kinetic energy was performed. The turbulent structures were found to be quite comparable for both filtering methods.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"1 1","pages":"1742-1752"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90244708","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 28
Effects of GTL fuel properties on DI diesel combustion GTL燃料特性对直喷柴油机燃烧的影响
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3763
K. Kitano, I. Sakata, R. Clark
{"title":"Effects of GTL fuel properties on DI diesel combustion","authors":"K. Kitano, I. Sakata, R. Clark","doi":"10.4271/2005-01-3763","DOIUrl":"https://doi.org/10.4271/2005-01-3763","url":null,"abstract":"Reduction of vehicle exhaust emissions is an important contributor to improved air quality. At the same time demand is growing for new transportation fuels that can enhance security and diversity of energy supply. Gas to Liquids (GTL) Fuel has generated much interest from governments and automotive manufacturers. It is a liquid fuel derived from natural gas, and its properties - sulphur free, low polyaromatics and high cetane number - make it desirable for future clean light-duty diesel engines. In this paper, the effects of distillation characteristics and cetane number of experimental GTL test fuels on direct injection (Dl) diesel combustion and exhaust emissions were investigated, together with their spray behaviour and mixing characteristics. The test results show that the lower distillation test fuels produce the largest reductions in smoke and PM emissions even at high cetane numbers. This is linked to the enhanced air/fuel mixing of the lighter fuel in a shorter time. The high ignitability and short ignition delay resulting from the high cetane number of all the GTL samples proved effective for reduction of unburnt emissions and combustion noise. Some experimental results are also presented when a modern high speed Dl diesel passenger car is run on neat GTL fuel and conventional diesel fuel. As the test results show, some benefits of GTL have been confirmed in exhaust emissions.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"1 1","pages":"1415-1425"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90257879","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 70
A Predictive Model for Feedgas Hydrocarbon Emissions: An Extension to Warm Engine Maps 原料气碳氢化合物排放的预测模型:对暖机图的扩展
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3862
B. A. Strayer, F. H. Trinker
{"title":"A Predictive Model for Feedgas Hydrocarbon Emissions: An Extension to Warm Engine Maps","authors":"B. A. Strayer, F. H. Trinker","doi":"10.4271/2005-01-3862","DOIUrl":"https://doi.org/10.4271/2005-01-3862","url":null,"abstract":"A feedgas hydrocarbon emissions model that extends the usefulness of fully-warmed steady-state engine maps to the cold transient regime was developed for use within a vehicle simulation program that focuses on the powertrain control system (Virtual Powertrain and Control System, VPACS). The formulation considers three main sources of hydrocarbon. The primary component originates from in-cylinder crevice effects which are correlated with engine coolant temperature. The second component includes the mass of fuel that enters the cylinder but remains unavailable for combustion (liquid phase) and subsequently vaporizes during the exhaust portion of the cycle. The third component includes any fuel that remains from a slow or incomplete burn as predicted by a crank angle resolved combustion model. The hydrocarbon model estimates the oxidized portion of these fuel sources according to a simplified empirical model incorporating exhaust port temperature predictions from a simple, heat transfer-based pipe model. Calibration of the hydrocarbon model to a base vehicle/powertrain/engine run allows estimates of feedgas hydrocarbons when changes are made to vehicle calibration, hardware, or external environment. Agreement between the hydrocarbon model prediction and vehicle data measurements for a range of vehicle calibrations is excellent.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"5 1","pages":"1696-1706"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85097798","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
Plug-In HEV Roadmap to Hydrogen Economy 插电式HEV氢经济路线图
SAE transactions Pub Date : 2005-10-24 DOI: 10.4271/2005-01-3830
G. Suppes
{"title":"Plug-In HEV Roadmap to Hydrogen Economy","authors":"G. Suppes","doi":"10.4271/2005-01-3830","DOIUrl":"https://doi.org/10.4271/2005-01-3830","url":null,"abstract":"Regenerative fuel cells (RFCs) as small as 1 kW can be useful on plug-in hybrid electric vehicles (PHEVs) when used to extend the range of the PHEV’s battery pack. Eight hours of charging with a 1 kW RFC can double the range of a 4 kWh battery pack and would cost less than the alternative of placing an addition 4 kWh battery pack on the vehicle. Application of this approach on plug-in hybrid electric vehicles (PHEVs) is an entry position for fuel cells in the automobile market. From this entry position and the assumption of lower future fuel cell prices, an evolutionary path exists for fuel cells to decrease the price of vehicles, reduce reliance on petroleum fuels, and ultimately fully displace the use of petroleum fuels in automobiles.","PeriodicalId":21404,"journal":{"name":"SAE transactions","volume":"3 1","pages":"1705-1713"},"PeriodicalIF":0.0,"publicationDate":"2005-10-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78810453","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 4
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