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Improved detection of subsurface defects through active thermography and ensembling techniques 通过主动热成像和集成技术改进了对亚表面缺陷的检测
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-02-14 DOI: 10.1080/08982112.2023.2177871
Darío G. Lema, Oscar D. Pedrayes, R. Usamentiaga, D. García
{"title":"Improved detection of subsurface defects through active thermography and ensembling techniques","authors":"Darío G. Lema, Oscar D. Pedrayes, R. Usamentiaga, D. García","doi":"10.1080/08982112.2023.2177871","DOIUrl":"https://doi.org/10.1080/08982112.2023.2177871","url":null,"abstract":"Abstract Quality control and defect detection are major challenges in industrial environments. The localization of these defects is of crucial importance, as they can affect the performance of manufactured products and even the safety of people. Defect detection methods based on visual sensors and image processing are nowadays the most common approaches. To detect subsurface defects it is common to combine active thermography and deep learning. In this paper, PCT (Principal Components Thermography) is employed to enhance the SNR (signal-to-noise ratio), leading to a significant improvement in the results. Recent developments in this field apply deep learning models for semantic segmentation and object detection. However, the quality of the predictions is not enough to ensure that all quality controls are met. In this paper, a combination of semantic segmentation and object detection is proposed to increase the reliability of predictions. To carry out this combination, a working methodology and two new ensembling strategies are proposed. After comparing the results of the proposed combination with the results of using only semantic segmentation methods in a real industrial scenario, where carbon fiber sheets are used, it is found that the proposal improves the segmentation metrics by a 5% to a 24%. Thus the reliability of the predictions is improved.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-02-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44706244","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Data-driven maintenance priority recommendations for civil aircraft engine fleets using reliability-based bivariate cluster analysis 基于可靠性的双变量聚类分析用于民用航空发动机机队的数据驱动维修优先级建议
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-02-02 DOI: 10.1080/08982112.2022.2163179
Hang Zhou, A. Parlikad, A. Brintrup
{"title":"Data-driven maintenance priority recommendations for civil aircraft engine fleets using reliability-based bivariate cluster analysis","authors":"Hang Zhou, A. Parlikad, A. Brintrup","doi":"10.1080/08982112.2022.2163179","DOIUrl":"https://doi.org/10.1080/08982112.2022.2163179","url":null,"abstract":"Abstract The modern civil aircraft engine is a type of highly complex engineering system in design, manufacturing, and life-cycle management. They are constantly operated under extreme and critical conditions, and yet, high reliability and safety are top priorities in the civil aviation industry. To ensure top performance and efficiency in operations, engines follow a modular design. This article intends to apply the data-driven cluster analysis to real-life operation data for aircraft engine fleets, which provides a module maintenance priority recommendation solution to increase the efficiency of operations and best use of the engine values.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-02-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45021263","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Monitoring processes with multiple dependent production lines using time between events control charts 使用事件间隔时间控制图监控多个相关生产线的过程
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-02-01 DOI: 10.1080/08982112.2023.2169161
Hussam Ahmad, Adel Ahmadi Nadi, Mohammad Amini, B. Sadeghpour Gildeh
{"title":"Monitoring processes with multiple dependent production lines using time between events control charts","authors":"Hussam Ahmad, Adel Ahmadi Nadi, Mohammad Amini, B. Sadeghpour Gildeh","doi":"10.1080/08982112.2023.2169161","DOIUrl":"https://doi.org/10.1080/08982112.2023.2169161","url":null,"abstract":"Abstract This article develops Time Between Events (TBE) control charts to monitor processes with multiple dependent production lines. To this end, a Shewhart-type and an EWMA-type TBE chart have been proposed. The copula approach is used to describe the dependence between production lines and the homogeneous Poisson process is considered to model the number of defectives. Performance of the proposed methods is evaluated using average time to signal metric. The numerical study showed that the EWMA-TBE chart uniformly performs better than the Shewhart-type chart. Eventually, the EWMA-TBE chart is applied to monitor two real-world processes with two and four production lines.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48362310","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
An approach to non-homogenous phase-type distributions through multiple cut-points 多切点非均匀相位型分布的一种方法
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-01-13 DOI: 10.1080/08982112.2023.2168202
J. E. Ruiz-Castro, Christian Acal, J. Roldán
{"title":"An approach to non-homogenous phase-type distributions through multiple cut-points","authors":"J. E. Ruiz-Castro, Christian Acal, J. Roldán","doi":"10.1080/08982112.2023.2168202","DOIUrl":"https://doi.org/10.1080/08982112.2023.2168202","url":null,"abstract":"Abstract A new class of distributions based on phase-type distributions is introduced in the current paper to model lifetime data in the field of reliability analysis. This one is the natural extension of the distribution proposed by Acal et al. (One cut-point phase-type distributions in reliability. An application to resistive random access memories. Mathematics 9(21):2734, 2021) for more than one cut-point. Multiple interesting measures such as density function, hazard rate or moments, among others, were worked out both for the continuous and discrete case. Besides, a new EM-algorithm is provided to estimate the parameters by maximum likelihood. The results have been implemented computationally in R and simulation studies reveal that this new distribution reduces the number of parameters to be estimated in the optimization process and, in addition, it improves the fitting accuracy in comparison with the classical phase-type distributions, especially in heavy tailed distributions. An application is presented in the context of resistive memories with a new set of electron devices for nonvolatile memory circuits. In particular, the voltage associated with the resistive switching processes that control the internal behavior of resistive memories has been modeled with this new distribution to shed light on the physical mechanisms behind the operation of these memories.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-01-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"59458786","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Simultaneous monitoring of the mean vector and covariance matrix of multivariate multiple linear profiles with a new adaptive Shewhart-type control chart 用一种新的自适应Shewhart型控制图同时监测多元线性剖面的均值向量和协方差矩阵
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-01-13 DOI: 10.1080/08982112.2022.2164725
H. Sabahno, A. Amiri
{"title":"Simultaneous monitoring of the mean vector and covariance matrix of multivariate multiple linear profiles with a new adaptive Shewhart-type control chart","authors":"H. Sabahno, A. Amiri","doi":"10.1080/08982112.2022.2164725","DOIUrl":"https://doi.org/10.1080/08982112.2022.2164725","url":null,"abstract":"Abstract There has been a growing interest in research regarding monitoring a process through a regression model (called a profile) rather than a simple quality characteristic. This paper proposes a new monitoring scheme to simultaneously monitor the multivariate multiple linear profiles’ parameters. This scheme is based on the Shewhart control chart concept and only has one single (max-type) control chart for monitoring regression coefficients and error’s variation, which uses a new statistic to improve the variability (error’s variance-covariance matrix) shift detection in multivariate profiles. To increase the sensitivity and capability of the proposed scheme, especially in detecting small to moderate shift sizes, we add a variable parameters (VP) adaptive scheme to the developed control chart as well, considering that no adaptive monitoring schemes have so far been developed for monitoring the multivariate multiple linear profiles and neither are there any VP adaptive features for all profile monitoring schemes. Next, we develop a Markov chain model to compute the time to signal and run length performance measures. After that, we perform extensive numerical analyses to first compare the proposed control chart with the best available control charts and then evaluate its performance under different shift scenarios as well as different dimensions. The results show that the new monitoring scheme performs well compared to the best available monitoring schemes, and more importantly, it is more applicable in real practice. Finally, an illustrative example is presented to show the implementation of the proposed scheme in practice.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-01-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41972869","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Leveraging what you know: Versatile space-filling designs 利用你所知道的:多用途的空间填充设计
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-01-03 DOI: 10.1080/08982112.2022.2161394
Lu Lu, C. Anderson‐Cook
{"title":"Leveraging what you know: Versatile space-filling designs","authors":"Lu Lu, C. Anderson‐Cook","doi":"10.1080/08982112.2022.2161394","DOIUrl":"https://doi.org/10.1080/08982112.2022.2161394","url":null,"abstract":"Abstract Space-filling designs continue to gain popularity for computer experiments. Uniformity of space-filling characteristics has been broadly sought after to provide good estimation and prediction abilities for a variety of complex models. This article presents case studies when additional information on the features of the underlying relationship may be leveraged for selecting alternative space-filling designs that offer improvements to meet specific experimental goals. Three types of nontraditional space-filling designs are illustrated to achieve different objectives to (1) allow varied density of design points across the input space, (2) obtain balanced performance on covering the input space and the range of the response values, and (3) effectively augment existing runs to achieve certain space-filling characteristic in a sequential experiment. The mechanics for implementing these design choices are described and their flexibility to adapt to other experimental scenarios is illustrated.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49248705","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Functional data analysis and nonlinear regression models: an information quality perspective 功能数据分析和非线性回归模型:信息质量视角
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-01-03 DOI: 10.1080/08982112.2022.2153696
R. Kenett, C. Gotwalt
{"title":"Functional data analysis and nonlinear regression models: an information quality perspective","authors":"R. Kenett, C. Gotwalt","doi":"10.1080/08982112.2022.2153696","DOIUrl":"https://doi.org/10.1080/08982112.2022.2153696","url":null,"abstract":"Abstract Data from measurements over time can be analyzed in different ways. In this article, we compare functional data analysis and nonlinear regression models using, among others, eight information quality dimensions. We present two case studies. The first case study introduces functional data analysis and nonlinear regression models in analyzing dissolution profiles of drug tablets where profiles of tablets under test are compared to reference tablets. A second case study involves statistically designed mixture experiments used in optimization tablet formulation. Python and JMP features are used to demonstrate the methods used in the two case studies.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44859739","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
A case study: Eliminating nuisance within-part variation in assessing a measurement system 一个案例研究:在评估一个测量系统时消除部分内的有害变化
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-01-02 DOI: 10.1080/08982112.2022.2088295
M. Hamada, B. W. O’Brien
{"title":"A case study: Eliminating nuisance within-part variation in assessing a measurement system","authors":"M. Hamada, B. W. O’Brien","doi":"10.1080/08982112.2022.2088295","DOIUrl":"https://doi.org/10.1080/08982112.2022.2088295","url":null,"abstract":"Abstract In this article, we consider a gauge R & R study in which a part measured in production is randomly placed in the measuring device. In assessing a measurement system, one does not want a possible within-part variation included in the estimated gauge variation and we propose a way to eliminate it. We consider a pellet measurement system and demonstrate the benefits of eliminating within-part variation in its assessment.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44158572","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Testing capability index C pk with its application in automobile engine manufacturing industry 测试能力指标cpk及其在汽车发动机制造业中的应用
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-01-02 DOI: 10.1080/08982112.2022.2087042
H. Iranmanesh, A. Parchami, M. Jabbari Nooghabi
{"title":"Testing capability index C pk with its application in automobile engine manufacturing industry","authors":"H. Iranmanesh, A. Parchami, M. Jabbari Nooghabi","doi":"10.1080/08982112.2022.2087042","DOIUrl":"https://doi.org/10.1080/08982112.2022.2087042","url":null,"abstract":"Abstract Hypotheses testing is an effective technique for making a decision about the process capability. The adversity to test based on determining the distribution of its natural estimator is very complex, even under the Normal distribution. Thus, the Monte Carlo simulation approach is an executable procedure for the hypotheses testing of based on the natural estimator. The proposed approach is a testing technique to evaluate whether products quality meets the preset specification limits. This procedure implies a Monte Carlo statistical test, which is applicable to Normal processes. A case study in an automobile factory is presented to check out the products, and numerical computations are presented to show the effect of the Monte Carlo critical values for making a reliable decision on the hypotheses testing of","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44761884","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Correction 校正
IF 2 4区 工程技术
Quality Engineering Pub Date : 2023-01-02 DOI: 10.1080/08982112.2023.2176110
{"title":"Correction","authors":"","doi":"10.1080/08982112.2023.2176110","DOIUrl":"https://doi.org/10.1080/08982112.2023.2176110","url":null,"abstract":"An error was noted in R programming that caused a modest overestimation of variance component values associated with the oven and batch (block) random effects. This led to posterior predictive distributions for that were slightly too dispersed for the diameter and strength responses. This error came from inadvertently treating the posterior Stan scale parameter variables, SO_1, SO_2, SB_1, SBx2_1, SB_2, and SBx2_2 (shown in the Appendix), as variance (for normal) and variance-related (for student t) parameters, rather than as standard deviation (for normal) and standard-deviation-related (for student t) parameters. (Stan represents the scalevariation parameter for the normal distribution as standard deviation parameter, not a variance parameter. A similar result holds proportionately for the student t distribution in Stan.). The author has corrected this programing error and recomputed Figures 3, 4, 6, and 7 and Table 3. These are shown below. The other figures and tables were not affected. As a high-level validation, a separate, parallel calculation was done using Stan’s generated quantities feature to sample the posterior random effects directly from Stan. This produced results very similar to the original approach (but not the same due to Monte Carlo random variation).","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42001085","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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