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A comparative study for parameter estimation of the Weibull distribution in a small sample size: An application to spring fatigue failure data 小样本威布尔分布参数估计的比较研究——应用于弹簧疲劳失效数据
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-21 DOI: 10.1080/08982112.2022.2158745
Xiaoyu Yang, Liyang Xie, Yifeng Yang, Bingfeng Zhao, Yuan Li
{"title":"A comparative study for parameter estimation of the Weibull distribution in a small sample size: An application to spring fatigue failure data","authors":"Xiaoyu Yang, Liyang Xie, Yifeng Yang, Bingfeng Zhao, Yuan Li","doi":"10.1080/08982112.2022.2158745","DOIUrl":"https://doi.org/10.1080/08982112.2022.2158745","url":null,"abstract":"Abstract The Weibull distribution is the most widely applied model in reliability analysis. The main objective of this paper is to present a simple method called the minimum discrepancy method that is applicable to both complete and censored data for the parameter estimation of the Weibull distribution and a detailed comparison in a small sample size of thirteen methods in terms of several criteria by a simulation study. Additionally, parameter estimation methods are applied to the spring fatigue failure data. By extensive simulations and comparisons, the generalized least square 1, the weighted least square 1, the weighted Maximum likelihood estimation and the minimum discrepancy method are recommended for parameter estimation with small samples.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47302001","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Design construction and model selection for small mixture-process variable experiments with high-dimensional model terms 具有高维模型项的小混合过程变量实验的设计、构造和模型选择
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-15 DOI: 10.1080/08982112.2022.2135444
K. Chatterjee, Chang-Yun Lin
{"title":"Design construction and model selection for small mixture-process variable experiments with high-dimensional model terms","authors":"K. Chatterjee, Chang-Yun Lin","doi":"10.1080/08982112.2022.2135444","DOIUrl":"https://doi.org/10.1080/08982112.2022.2135444","url":null,"abstract":"Abstract This paper considers the design construction and model selection for mixture-process variable experiments where the number of variables is large. For such experiments the generalized least squares estimates cannot be obtained and hence it will be difficult to identify the important model terms. To overcome these problems, here we employ the generalized Bayesian-D criterion to choose the optimal design and apply the Bayesian analysis method to select the best model. Two algorithms are developed to implement the proposed methods. A fish-patty experiment demonstrates how the Bayesian approach can be applied to a real experiment. Simulation studies show that the proposed method has a high power to identify important terms and well controls the type I error.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44814748","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Optimizing the quality control of multivariate processes under an improved Mahalanobis–Taguchi system 在改进的Mahalanobis–Taguchi系统下优化多变量过程的质量控制
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-13 DOI: 10.1080/08982112.2022.2146511
Yefang Sun, Ijaz Younis, Yueyi Zhang, Huiying Zhou
{"title":"Optimizing the quality control of multivariate processes under an improved Mahalanobis–Taguchi system","authors":"Yefang Sun, Ijaz Younis, Yueyi Zhang, Huiying Zhou","doi":"10.1080/08982112.2022.2146511","DOIUrl":"https://doi.org/10.1080/08982112.2022.2146511","url":null,"abstract":"Abstract Quality characteristics in manufacturing are correlated and do not follow a normal distribution. This study proposes a quality control method for multivariate manufacturing processes that are based on an improved Mahalanobis–Taguchi System (IMTS). The MTS has no data distribution assumptions and identifies anomalies through the Mahalanobis distance (MD). However, a covariance distance can consider the correlation between variables. Further, to address the shortcomings of the MTS in feature selection and threshold determination. A joint optimization model is proposed in this paper. Under this approach, the IMTS is employed to perform composite analyses on multiple quality characteristics and reduce dimensionality to identify abnormalities and the key quality characteristics that lead to anomalies. Further, various models are compared to construct the optimal non-parametric prediction models for each key quality characteristic. Finally, a conceptual model of process parameter optimization is proposed, which improves the Taguchi method to obtain the optimal combination of process parameters and their importance ranking, as the basis for process adjustment. By applying the proposed method, results show that the IMTS has an abnormality identification rate of 99.5%, which is higher than other methods such as MTS, support vector machine (SVM), back propagation neural network (BPNN), fast correlation-based filter solution SVM (FCBF-SVM) and sequential backward selection BPNN (SBS-BPNN). The dimensionality reduction rate is 0.5, which is higher than MTS, SVM, BPNN, and SBS-BPNN methods. The random forest (RF) algorithm is used for accurate predictions of all five key quality characteristics, the improved Taguchi method guided adjustments to manufacturing processes objectively, effectively, and economically.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48762848","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Statistical process monitoring for vector autoregressive time series based on location-scale CUSUM method 基于位置尺度CUSUM方法的向量自回归时间序列统计过程监测
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-13 DOI: 10.1080/08982112.2022.2156295
Sangjo Lee, Sangyeol Lee
{"title":"Statistical process monitoring for vector autoregressive time series based on location-scale CUSUM method","authors":"Sangjo Lee, Sangyeol Lee","doi":"10.1080/08982112.2022.2156295","DOIUrl":"https://doi.org/10.1080/08982112.2022.2156295","url":null,"abstract":"Abstract In this study, we design a monitoring method for the vector autoregressive (VAR) and structural VAR (SVAR) time series using the residual-based cumulative sum (CUSUM) control chart. The residuals are calculated with a sequentially observed testing sample and the parameter estimates obtained from a training sample. Control limits are determined asymptotically when type 1 error probability scheme is used, but average run length (ARL) is also used in our empirical study. For the SVAR time series, independent component analysis (ICA) method is applied. A simulation study and real data analysis are conducted to evaluate our method.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49514060","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Case study on applying sequential analyses in operational testing 在运行测试中应用顺序分析的案例研究
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-12 DOI: 10.1080/08982112.2022.2146510
Monica Ahrens, Rebecca M. Medlin, Keyla Pagán-Rivera, John W. Dennis
{"title":"Case study on applying sequential analyses in operational testing","authors":"Monica Ahrens, Rebecca M. Medlin, Keyla Pagán-Rivera, John W. Dennis","doi":"10.1080/08982112.2022.2146510","DOIUrl":"https://doi.org/10.1080/08982112.2022.2146510","url":null,"abstract":"Abstract Sequential analysis concerns statistical evaluation in which the number, pattern, or composition of the data is not determined at the start of the investigation, but instead depends on the information acquired during the investigation. Although sequential analysis originated in ballistics testing for the Department of Defense (DoD)and it is widely used in other disciplines, it is underutilized in the DoD. Expanding the use of sequential analysis may save money and reduce test time. In this paper, we introduce sequential analysis, describe its current and potential uses in operational test and evaluation (OT&E), and present a method for applying it to the test and evaluation of defense systems. We evaluate the proposed method by performing simulation studies and applying the method to a case study. Additionally, we discuss challenges to address for sequential analysis in OT&E. Lastly, while operational testing is the focus in this paper, the methodology presented is applicable to campaigns of experimentation and general testing across numerous disciplines.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46855638","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
An online approach for robust parameter design with incremental Gaussian process 一种基于增量高斯过程的鲁棒参数在线设计方法
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-08 DOI: 10.1080/08982112.2022.2147844
X. Zhou, Yunlong Gao, Ting Jiang, Zebiao Feng
{"title":"An online approach for robust parameter design with incremental Gaussian process","authors":"X. Zhou, Yunlong Gao, Ting Jiang, Zebiao Feng","doi":"10.1080/08982112.2022.2147844","DOIUrl":"https://doi.org/10.1080/08982112.2022.2147844","url":null,"abstract":"Abstract Robust parameter design (RPD), an important method for quality improvement, can effectively mitigate the negative impact of fluctuations on product quality. Traditional RPD adopts offline design, that is, the optimal level of parameter combination is fixed by one-time modeling throughout the production process. This strategy is obviously unreasonable. Online RPD breaks through the limitation of traditional offline design, which can update the optimal setting by utilizing the new sample when the current optimal setting of controllable factors is not suitable. However, there are still some problems in the current version of online RPD, such as poor data fitting ability of response surface model and low efficiency of parameter design. In this paper, a new online RPD method based on Gaussian process (GP) is proposed. The GP model is used to construct the response surface, which has the capacity of dealing with high-dimensional nonlinear data. But traditional GP method adopts batch learning, it cannot update the model online with new samples. So this paper proposes an incremental Gaussian process model (IGP), which can update the response surface in real-time. In the proposed IGP based online robust parameter design method (IGP-RPD), an effective optimization strategy is used to find the optimal setting of controllable factors, and a reasonable selection criterion is used to determine the noise factor setting for the next stage. The optimal setting of the controllable factor in the previous stage and the currently observed noise factor are used as input, and the corresponding quality characteristic is taken as the output. The input and output form a new sample to update the response surface model. In this way, the RPD process can be redone continuously until the desirable optimal setting of the controllable factor is found. Three cases are used to verify the IGP-RPD method and compare it with the existing methods. The experiments manifest that the IGP-RPD method has better performance in both accuracy and efficiency.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45134333","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Letter to the quality engineering editor 致质量工程编辑的信
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-08 DOI: 10.1080/08982112.2022.2154164
Stefan H. Steiner
{"title":"Letter to the quality engineering editor","authors":"Stefan H. Steiner","doi":"10.1080/08982112.2022.2154164","DOIUrl":"https://doi.org/10.1080/08982112.2022.2154164","url":null,"abstract":"Comment on the Gauge R&R Literature Review by Soares et al. (2022) I read with interest the above paper that was a systematic literature review whose stated aim was “to assess the state of the art in Gauge R&R [measurement assessment] studies.” Given that goal, I was disappointed that the review paper failed to even mention any of the following proposed improvements to the traditional design and analysis of gauge R&R measurement assessment studies. This includes, so called, augmented assessment plans, utilizing baseline data, and selecting parts for the measurement study using leveraging from the baseline (Browne 2009a,b; Browne et al. 2009a,b, 2010; Stevens et al. 2010, 2013, 2015). These ideas provide much more efficient measurement assessment studies with no increase in cost. As such, they should be considered as desirable improvements to the traditional Gauge R&R studies. To make a simple comparison, consider the traditional Gauge R&R study where 10 parts are selected at random from the production process and measured 6 times each (here we assume an automated measurement system, so we don’t consider operators). If we also assume we have a large baseline of once measured parts (commonly freely available since these data are often collected for some other reason), an alternate measurement assessment plan is to use leveraging and select 10 parts with either large or small values from the baseline and measure them each 6 times. Comparing these two plans (that require the same number of total measurements in the assessment study) we see that the leveraged plan (that takes into account the baseline values for the selected parts) is much more efficient than the traditional gauge R&R plan. The reduction in standard deviation of an estimator for the ratio of the measurement variation to the overall variation is between about 10–45%, with larger reductions when the actual measurement variation is larger.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43090551","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Reliability-based optimization of imperfect preventive maintenance with Bayesian estimation 基于贝叶斯估计的不完全预防性维修可靠性优化
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-05 DOI: 10.1080/08982112.2022.2150085
Selma Gürler, D. Göksülük, Deniz Türsel Eliiyi
{"title":"Reliability-based optimization of imperfect preventive maintenance with Bayesian estimation","authors":"Selma Gürler, D. Göksülük, Deniz Türsel Eliiyi","doi":"10.1080/08982112.2022.2150085","DOIUrl":"https://doi.org/10.1080/08982112.2022.2150085","url":null,"abstract":"Abstract In this study, we present a sequential imperfect preventive maintenance model for a component subject to degradation. We use an age reduction reliability model for scheduling preventive maintenance, which is performed whenever the component’s reliability falls below the reliability threshold level, R. The problem is considered under lack of data, in which the Bayesian methodology is more appropriate than the frequentist view for estimating the unknown parameters of the model. We assume a fixed duration for preventive maintenance, whereas the duration of corrective maintenance is an exponential random variable. We model the total expected cost over all cycles and find the optimal preventive maintenance plan until a replacement based on the reliability threshold value. We also conducted a numerical study for sensitivity analysis of the developed model.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45994229","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Self-organized criticality in manufacturing system unscheduled downtime series and its application to major failure prediction 制造系统非计划停机序列的自组织临界性及其在重大故障预测中的应用
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-05 DOI: 10.1080/08982112.2022.2150084
Bo Li, Hengchang Liu, Fengjiao Yang, Nan Jiang
{"title":"Self-organized criticality in manufacturing system unscheduled downtime series and its application to major failure prediction","authors":"Bo Li, Hengchang Liu, Fengjiao Yang, Nan Jiang","doi":"10.1080/08982112.2022.2150084","DOIUrl":"https://doi.org/10.1080/08982112.2022.2150084","url":null,"abstract":"Abstract In this study, self-organized criticality theory was applied to analyze the unscheduled downtime (USDT) characteristic of a complex manufacturing system. The long-range correlation of the USDT series was verified through the Hurst exponent value. Then, we developed a model to depict the relationship between the frequency and USDT duration with the extreme value theory. The parameters of the model were estimated with the maximum likelihood method and updated with Bayesian inference when new data was available. Finally, the effectiveness of the proposed method was validated by the USDT data of the bottleneck system from a semiconductor assembly and test factory.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48956030","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Reliability analysis for systems subject to dependent and competing failure processes with random failure thresholds 具有随机失效阈值的依赖和竞争失效过程的系统可靠性分析
IF 2 4区 工程技术
Quality Engineering Pub Date : 2022-12-05 DOI: 10.1080/08982112.2022.2151369
Yuexin Xia, Wenjie Dong, Zhigeng Fang
{"title":"Reliability analysis for systems subject to dependent and competing failure processes with random failure thresholds","authors":"Yuexin Xia, Wenjie Dong, Zhigeng Fang","doi":"10.1080/08982112.2022.2151369","DOIUrl":"https://doi.org/10.1080/08982112.2022.2151369","url":null,"abstract":"Abstract This paper intends to investigate the reliability model for competing failure systems under the influence of random failure thresholds. The random threshold distribution function of hard failure is developed incorporating parameter estimation and goodness-of-fit analysis while the soft failure threshold is assumed to be normally distributed. Specifically, the competing failure result is composed of a degradation process and a shock process, in which the former is simultaneously affected by random shocks and the latter is concurrently influenced by cumulative degradation. For the degradation process, a normal distribution is adopted for soft failure threshold to reflect the randomness of threshold level, and the soft failure survival function is developed subsequently. While for the shock process, the initial random hard failure threshold is regarded as the intensity distribution and a time-varying hard failure threshold function is developed, which describes the dependent strength between the hard failure process and the soft failure process. System reliability function is finally constructed based on the competing and dependent result of these two processes. An illustrative example of a micro-electro-mechanical system (MEMS) is analyzed to examine the developed reliability model, demonstrating that the dependence between degradation and shocks has a greater impact on reliability and overestimation may be caused without considering random characteristics of failure thresholds.","PeriodicalId":20846,"journal":{"name":"Quality Engineering","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2022-12-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41693690","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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