Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications最新文献

{"title":"Modelling and numerical analysis for rotatory friction welding of U75V steel rails","authors":"Han Zhang, Jiaqi Xie, Chang’an Li, Zhiming Zhu","doi":"10.1177/14644207241242019","DOIUrl":"https://doi.org/10.1177/14644207241242019","url":null,"abstract":"This article presents a rotatory friction welding (RFW) method for U75V steel rail, aiming to mitigate challenges related to property discrepancies between the as-welded joints and the rail base metal (BM) and to narrow the heat-affected zone (HAZ) in conventional flash-butt welding (FBW) joints. A rotational intermediate plate is designed for rails with non-axisymmetric cross-sections, necessitating stationary during RFW. Advantages include achieving a relatively uniform welding heat input and maintaining the peak temperature of the contact interface near A<jats:sub>1</jats:sub>. To implement these concepts, a 2D finite element (FE) model for the RFW process of U75V rail steel rods was established and validated through experiments with identical process parameters. Microstructure predictions derived from continuous cooling transformation diagram confirm that ferrite microstructure is formed near A<jats:sub>1</jats:sub> through rail steel RFW. Subsequently, a 3D FE model for intermediate plate RFW steel rails is developed to explore appropriate process parameter combinations. A suitable process parameters combination was identified, ensuring the peak temperature of the majority model contact interface does not exceed A<jats:sub>1</jats:sub>, resulting in a 76.7% reduction in HAZ (from ∼50 to 11.66 mm), and axial shortening of 8.10 mm, a significant decrease compared to the usual burn-off (30–40 mm) during FBW. These findings underscore the efficacy of this innovative welding solution and emphasize the significance of simulation technology in process optimization.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140324275","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Effect of Ag interlayer on the microstructural properties and nanocreep behavior of Ti6Al4V/AA7075 dissimilar laser weldments","authors":"Asim Iltaf, Noureddine Barka, Shayan Dehghan","doi":"10.1177/14644207241243351","DOIUrl":"https://doi.org/10.1177/14644207241243351","url":null,"abstract":"Creep failure poses a potential risk in dissimilar welded joints between aluminum and titanium alloys, potentially compromising the joint's integrity. This study utilizes laser beam welding (LBW) to achieve dissimilar joining of AA7075 and Ti6Al4V by incorporating an Ag interlayer. The role of Ag interlayer for dissimilar joining of AA7075 and Ti6Al4V alloys and its impact on the microstructure and nanocreep behavior of joints is examined. The findings showed that the use of Ag decreased the interaction of Ti/Al considerably with each other which led to a reduction in the formation of brittle intermetallic compounds. The nanohardness and atomic force microscopy (AFM) results indicated that the Ti6Al4V HAZ exhibited the highest hardness and least plastic deformation, owing to the formation of α′ martensite. The nanoindentation creep analysis revealed the highest stress exponent value in Ti6Al4V HAZ, pointing to a dislocation climb creep mechanism. Additionally, the results also suggested that the observed creep mechanism might be attributed to both diffusional creep and dislocation climb for other zones.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140324136","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Study on the bending and dimensional behavior of honeycomb latticed ONYX composite material","authors":"Narain kumar Sivakumar, Sabarinathan Palaniyappan, Muthu S M, Logesh Kothandaraman, S. Basavarajappa, Omar Alageel, M. Hashem","doi":"10.1177/14644207241241774","DOIUrl":"https://doi.org/10.1177/14644207241241774","url":null,"abstract":"Engineering, architecture, and transportation all use honeycomb structures in various ways. Latticing, made possible by additive manufacturing (AM), may significantly speed up the creation of adaptable structures. The current study focuses on assessing the impact of various three-dimensional (3D)-printing features on the flexural behavior and dimensional studies of the honeycomb latticed micro-carbon fiber reinforced nylon (ONYX) material. The experiment is performed by varying the levels of 3D-printing features like layer thickness (LT), infill geometry (IG), build direction (BD), shell count (SC), and infill percentage (IP) to measure the bending strength, length deviation, and lattice surface morphology variation. The experimental results show that, the peak flexural strength of 79.84 MPa is attained with specimen fabricated at 0.1 mm LT, 50% IP, 0° BD, rectilinear IG, and SC of 3. And moreover, these respective 3D-printing feature levels resulted in an improved surface morphology on the latticed specimens. The length deviation results clearly depict that specimen fabricated at lower LT of 0.1 mm, higher SC of 3, rectilinear IG, 0° BD, and higher IP of 50% consequences in accurate profile with a lower length deviation of 0.117 mm. The fractography results clearly implies that the 0° oriented latticed ONYX composite results in a progressive fracture and results in higher bending stress. On the other hand, the 45° and 90° oriented latticed ONYX materials undergo tilted fracture and perpendicular mode of fracture, respectively. From that it is concluded that, the triangular-shaped honeycomb latticed ONYX materials are suitable for the development of brackets for the portable cameras, medical, and dental appliances like prosthetics for lightweight splints in postsurgery.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140370465","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Exploring bending behavior of curved sandwich panels with three-dimensional printed, functionally graded cores","authors":"Amirhamzeh Farajollahi, Mohsen Rostami, Mohammad Baharvand, Subhash Chandra, Pardeep Singh Bains","doi":"10.1177/14644207241241211","DOIUrl":"https://doi.org/10.1177/14644207241241211","url":null,"abstract":"Sandwich structures have garnered significant attention due to their high strength-to-weight ratio in various industries, particularly aerospace. Meeting application demands requires optimizing mechanical properties such as bending stiffness, peak load, specific absorbed energy, and weight. This study presents a unique approach involving the design and manufacturing techniques of curved sandwich panels with functionally graded cores, aiming to achieve a comprehensive spectrum of bending properties. Curved structures have applications across diverse fields, including landing gear. The semi-circular core of the sandwich panel comprised three distinct regions defined by angles: Ф, Υ, and 90-Ф- Υ. These angles specified both the location and proportion of different honeycomb cells, including high, medium, and low-density cells. Any variations in these angles and their cell types resulted in a new density gradient. The manufactured sandwich structures consisted of polylactic acid cores printed by a fused deposition modeling printer, sandwiched between aluminum skins. Experimental tests and finite element analysis for three models showed strong agreement, with a maximum error of 14.45%. After the simulation was validated, it expanded to cover other configurations. Subsequently, mathematical models based on the aforementioned angles were calibrated using results extracted from the simulation step. This process led to achieving various structures characterized by a wide range of stiffness (ranging from 0.29 to 0.79 kN/mm), peak load (ranging from 1.73 to 4.77 kN), and specific absorbed energy values (ranging from 41.78 to 96.09 J/kg). The proposed methodology exhibits promise in engineering the design of these structures and their multi-objective optimization.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140315166","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Biopiezoelectromagnetic and mechanical effect","authors":"C. Andreucci, Elza M. M. Fonseca, Renato N. Jorge","doi":"10.1177/14644207241241406","DOIUrl":"https://doi.org/10.1177/14644207241241406","url":null,"abstract":"The study of the functional living organism through biological phenomena and their piezoelectric and electromagnetic interaction of particles and energy in the functional cells of organ systems that sustain life through homeostasis, and their relationship with the external environment, can be observed as a unique effect called the biopiezoelectromagnetic effect. Research in sciences, combined with the use of innovative technological tools and instruments at scales ranging from the subatomic to the astrophysical, have made it possible to observe, through these individual or combined effects, a phenomenon that is repeated in all structures: the conservation of elemental information. This approach makes it possible to research from the particle to the functional living organism in its environment and vice versa. It is possible to propose theories that link energy, particles and cells and their organised structural complexes within the same framework, analysing the biopiezoelectromagnetic effect and the constant effort to maintain the homeostasis of living organisms in an entropic environment. Biomaterials composed of crystals and quasicrystals promote the piezoelectric effect in living tissue-biomaterial contact. The piezoelectric effect is already known to stimulate and form a fibrocartilaginous bone callus and its subsequent hardening into mature bone but has never been directly associated with homeostasis, osseointegrated implants and biomaterial bonding. The synthesis described by evidence-based experiments over the past centuries is robust to describe the biopiezoelectromagnetic effect as a cascade of events in the functional living organism to maintain homeostasis and its binding properties as the basis of osseointegration and the foundation of biocompatibility.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140378808","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Metal matrix composites for sustainable products: A review on current development","authors":"P K Gupta, Alok Kumar Trivedi, M K Gupta, Manish Dixit","doi":"10.1177/14644207241238197","DOIUrl":"https://doi.org/10.1177/14644207241238197","url":null,"abstract":"In recent decades, with the increase in demand for lightweight and high-strength materials for engineering applications, metal matrix composites (MMCs) are found to be a better replacement for conventional materials owing to their excellent characteristics such as high strength-to-weight ratio, high strength and stiffness, high thermal conductivity and low coefficient of thermal expansion. MMCs have been used in various applications such as automobile parts, aerospace and aircraft parts, jet engines, satellites, missiles, military, heavy constructions, NASA space shuttle, bridges, biomedical applications (i.e., medical devices, implants and surgical instruments) and so on. Extensive research has been carried out on the performance of MMCs for the development of sustainable products, which motivated us to review the current development in the processing, properties and applications of these composites. This work presents a systematic review of the mechanical properties (tensile strength and modulus, flexural strength and modulus, impact strength and hardness) of MMCs. Further, it comprises the processing techniques, strengthening mechanism and applications of MMCs along with the recommendations for future work and challenges. The mechanical performances of MMCs are found to be highly influenced by the properties of reinforcement and matrices, interfacial bonding, dispersion of particles into matrix, shape and size of particles, percentage content of particles and processing techniques. This review study suggests that MMCs have great potential to efficiently fulfill the present and future demands.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140315017","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Compression properties of cellular iron lattice structures used to mimic bone characteristics","authors":"Pedro Nogueira, João PG Magrinho, Maria B Silva, Augusto M de Deus, Maria F Vaz","doi":"10.1177/14644207241241799","DOIUrl":"https://doi.org/10.1177/14644207241241799","url":null,"abstract":"Recently, cellular materials made by the repetition of unit cells, that is, iron lattices have become appealing to mimic the structure of bone. The aim of the study is to choose the most adequate lattice structures, which have the compressive mechanical properties closer to the ones of bone, in the perspective of their use as temporary implants. Five types of unit cells were selected, such as, cubic (C), truncated octahedron (TO), truncated cubic (TC), rhombicuboctahedron (RCO), and rhombitrucated cuboctahedron (RTCO). The mechanical properties were assessed by numerical simulations with a finite-element analysis. The size effect was studied with the comparison of results among samples with different numbers of unit cells. Simulations covered a wide range of relative densities. Graded dense-in and dense-out configurations were constructed with lattices of types RTCO and TO, being the unit cells, themselves graded. Lattice structures RTCO and TO were found to be stable at every relative density studied, while C, TC and RCO lattices are unstable at low densities. The evaluation of size effects was not conclusive, which could be biased by other factors. The Young's modulus of RTCO and TO lattices enable to reproduce the properties of both trabecular and cortical bone, with an appropriate choice of the relative density. To mimic trabecular bone, only RTCO and TO structures with low relative densities, can be used, while arrangements of C, TC and RCO cells can only replicate the properties of cortical bone. Graded cells may have the same properties as non-graded with lower density.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140315164","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Development of an in situ alloying method for high-performance welding processes to achieve an LTT effect by local modification of the alloy content","authors":"M Gamerdinger, M Clemens, S Olschok, U Reisgen","doi":"10.1177/14644207241240642","DOIUrl":"https://doi.org/10.1177/14644207241240642","url":null,"abstract":"One possible option for increasing the fatigue strength of welded joints is the use of so-called low transformation temperature (LTT) alloys. The aim is to introduce residual compressive stresses into the weld to counteract crack initiation and propagation. Until now, there has been no application of an LTT effect to high-performance welding processes such as the laser beam submerged arc hybrid welding process (LUPuS hybrid). First, the LUPuS hybrid single-wire process was further developed into the LUPuS tandem hybrid process. This makes it possible to equip the two submerged arc welding torches with different commercially available filler wires. The aim of the work is to further develop the LUPuS tandem hybrid welding process to enable the use of the LTT effect. The in situ alloying process for obtaining the LTT effect from commercially available material combinations was extended to the two-wire process. The alloy obtained was investigated by means of energy dispersive x-ray spectroscopy and hardness measurements and the influence on residual stresses was determined by the borehole method supported by electronic speckle pattern interferometry.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140315119","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Tribological behavior of silver-doped eggshell-derived hydroxyapatite reinforcement in PMMA-based composite","authors":"Gagan Bansal, Rakesh Kumar Gautam, Joy Prakash Misra, Abhilasha Mishra","doi":"10.1177/14644207241240623","DOIUrl":"https://doi.org/10.1177/14644207241240623","url":null,"abstract":"Polymethylmethacrylate (PMMA) and hydroxyapatite (HAp) are the two most promising biocompatible materials used in biomedical applications. The current research performs the wettability and tribological characterization of the novel hybrid biocomposite of PMMA reinforced with eggshell-derived, silver-doped hydroxyapatite (HAPAg). Varying wt% of HAPAg in PMMA were analyzed using a ball-on-disk tribometer. The coefficient of friction shows an increasing trend with an increase in normal load for all the compositions while, with reinforcement of HAPAg, it increases till 5 wt% and then shows a sudden decrement at PHA7.5 due to the formation of flattened asperities at the contact surface. However, the progressive increase in hardness with the inclusion of HAPAg in PMMA correlates with the reduction in the wear rate of the composite samples. The highest wear rate was observed for PHA0 (i.e. 862.42 × 10<jats:sup>−5</jats:sup> mm<jats:sup>3</jats:sup>/m) at 60 N. As observed, the hydrophilicity increases (contact angle changed from 96.30° ± 2.11° [PHA0] to 81.70° ± 1.01° [PHA7.5]), and the porosity decreases (≈2.86%) with the reinforcement of HAPAg in PMMA which further improves the cohesion strength and microhardness of the composite material. The X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopy analysis confirms the uniform reinforcement of HAPAg, and the worn surface behavior was inspected using scanning electron microscopy, Stereo zoom microscope, and three-dimensional surface profilometer. The low-specific wear characteristic at higher loads ensures the application of developed biocomposite material in dental and orthopedic applications.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140297874","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Three-dimensional printed silk fibroin and fenugreek based bio-composites scaffolds","authors":"Ali I Ansari, Nazir A Sheikh, Navin Kumar, Jyotendra Nath","doi":"10.1177/14644207241241156","DOIUrl":"https://doi.org/10.1177/14644207241241156","url":null,"abstract":"When treating orthopaedic damage or illness and accidental fracture, bone grafting remains the gold standard of treatment. In cases where this approach doesn't seem achievable, bone tissue engineering can offer scaffolding as a substitute. Defective and fractured bone tissue is extracted and substituted with porous scaffold structures to aid in the process of tissue regeneration. Three-dimensional bioprinting has demonstrated enormous promise in recent years for producing scaffold structures with the necessary capabilities. In order to create composite biomaterial inks for three-dimensional bioprinting, four different materials were combined such as silk fibroin, bone particles (B), synthetic biopolymer poly (ε-caprolactone), and Fenugreek (F). These biomaterials were mixed together in certain proportion to develop a silk fibroin + bovine bone + polycaprolactone + fenugreek powder composites biomaterial which was later three-dimensional bioprinted to fabricated composite bio-scaffold. The biomechanical, structural, and biological elements of the manufactured composite scaffolds were characterized in order to determine their suitability as a possible biomaterial for the production of bone tissue. The in vitro bioactivity of the composite scaffolds was assessed in the simulated body fluids, and the swelling and degradation characteristics of the two developed scaffolds were analyzed separately over time. The results showed that the mechanical durability of the composite scaffolds was enhanced by the bovine bone particles, up to a specific concentration in the silk fibroin matrix. Furthermore, the incorporation of bone particles improved the bioactive composite scaffolds’ capacity to generate hydroxyapatite in vitro. The combined findings show that the three-dimensional printed bio-composites scaffolds have the required mechanical strength and may be applied to regeneration of bone tissue and restoration, since they resemble the characteristics of native bone.","PeriodicalId":20630,"journal":{"name":"Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications","volume":null,"pages":null},"PeriodicalIF":2.4,"publicationDate":"2024-03-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140297873","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}