Materialwissenschaft und Werkstofftechnik最新文献

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Impressum: Materialwiss. Werkstofftech. 3/2025 刊头:Materialwiss .Werkstofftech . 3/2025
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-25 DOI: 10.1002/mawe.202580321
{"title":"Impressum: Materialwiss. Werkstofftech. 3/2025","authors":"","doi":"10.1002/mawe.202580321","DOIUrl":"https://doi.org/10.1002/mawe.202580321","url":null,"abstract":"","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"322"},"PeriodicalIF":1.2,"publicationDate":"2025-03-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/mawe.202580321","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698832","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Synthesis, characterization, and interfacial adhesion of titania iodine-doped nanotubes architectures on additively manufactured Ti-6Al-4V implant Synthese, Charakterisierung und Grenzflächenhaftung von mit Jod dotierten Titanoxid-Nanoröhrchen auf einem additiv hergestellten TiAl6V4-Implantat 加成法制造的 Ti6Al-4V 植入体上掺碘二氧化钛纳米管结构的合成、表征和界面粘附性 Synthese, Charakterisierung und Grenzflächenhaftung von mit Jod dotierten Titanoxid-Nanoröhrchen auf einem additiv hergestellten TiAl6V4-Implantat
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-18 DOI: 10.1002/mawe.202400193
P. Taweekitikul, A. A. Aliyu, D. Decha-Umphai, S. Tantavisut, J. Khamwannah, C. Puncreobutr, B. Lohwongwatana
{"title":"Synthesis, characterization, and interfacial adhesion of titania iodine-doped nanotubes architectures on additively manufactured Ti-6Al-4V implant\u0000 Synthese, Charakterisierung und Grenzflächenhaftung von mit Jod dotierten Titanoxid-Nanoröhrchen auf einem additiv hergestellten TiAl6V4-Implantat","authors":"P. Taweekitikul,&nbsp;A. A. Aliyu,&nbsp;D. Decha-Umphai,&nbsp;S. Tantavisut,&nbsp;J. Khamwannah,&nbsp;C. Puncreobutr,&nbsp;B. Lohwongwatana","doi":"10.1002/mawe.202400193","DOIUrl":"https://doi.org/10.1002/mawe.202400193","url":null,"abstract":"<p>This study aimed to synthesize, characterize, and evaluate the adhesion strength of titania nanotubes (titania nanotubes) and iodine-doped titania nanotubes (I-titania nanotubes) architectures on the additively manufactured Ti-6Al-4 V (Ti64) implant surface. The titania nanotubes and I-titania nanotubes were synthesized through two stages of electrochemical anodization, whereby titania nanotubes are anodically fabricated through a conventional approach and then modified by replacing the ethylene glycol electrolyte with potassium iodide solution. The characterization results revealed the formation of α-Ti, β-Ti, and titanium iodide (TiI<sub>2</sub>) phases on the titania nanotubes and I-titania nanotubes surfaces. The morphology of titania nanotubes exhibits a consistent diameter, evenly distributed, well-ordered array, and densely packed nanotubular structures. Formation of a water-soluble fluoride-rich [TiF<sub>6</sub>]<sup>2</sup> complexes in the inner titania nanotubes surface and incessant nanotube′s sidewall etching resulted in poor interfacial titania nanotubes adhesion to the titanium-substrate surface. Iodine doping on the titania nanotubes is believed to reduce the [TiF<sub>6</sub>]<sup>2</sup> complexes accumulation and the titania nanotubes sidewall etching. This facilitates the adhesion and interfacial mechanical anchorage between the titania nanotubes and the surface of the Ti64 implant. The hardness and adhesion strength of the titania nanotubes increased by more than 50 %, due to the formation of a hard titanium iodide film at the titania nanotubes/I-titania nanotubes surfaces and interfaces.</p>","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"438-454"},"PeriodicalIF":1.2,"publicationDate":"2025-03-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/mawe.202400193","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698697","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Analysis and prediction of slurry erosion wear response of silicon carbide reinforced Al2124 composite using Taguchi – artificial neural network approach Analyse und Vorhersage der Schlammerosionsverschleißreaktion von siliziumkarbidverstärktem EN AW-2124-Verbundwerkstoff unter Verwendung des Taguchi-Ansatzes und künstliche neuronale Netzwerke 微积分和prediction of slurry侵蚀女装response of矽碳化物reinforced Al2124共和党教科书Taguchi - artificial柏格网络方法分析和预测的Schlammerosionsverschleißreaktion siliziumkarbidverstärktem EN AW-2124-Verbundwerkstoff采用Taguchi-Ansatzes和人工神经元网络
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-18 DOI: 10.1002/mawe.202400170
S. Annamalai, B. Anand Ronald, S. Mohamed Ameer Batcha
{"title":"Analysis and prediction of slurry erosion wear response of silicon carbide reinforced Al2124 composite using Taguchi – artificial neural network approach\u0000 Analyse und Vorhersage der Schlammerosionsverschleißreaktion von siliziumkarbidverstärktem EN AW-2124-Verbundwerkstoff unter Verwendung des Taguchi-Ansatzes und künstliche neuronale Netzwerke","authors":"S. Annamalai,&nbsp;B. Anand Ronald,&nbsp;S. Mohamed Ameer Batcha","doi":"10.1002/mawe.202400170","DOIUrl":"https://doi.org/10.1002/mawe.202400170","url":null,"abstract":"<p>Slurry erosion is the prominent failure mechanism in the components exposed to particle entrained slurries. The slurry erosion wear behaviour of powder metallurgically processed Al2124 composite is investigated under slurry conditions with parameters like the impingement angle, impact velocity, slurry concentration, and stand-off distance. Aluminium oxide of 690 μm size is chosen as the erodent and the slurry jet erosion tester is used. The L<sub>16</sub> orthogonal array is used for the experimental design and the most influencing parameters were identified using the analysis of variance (ANOVA) results. Among the parameters studied, slurry concentration and impact velocity are observed to be the most influencing parameters on the erosion rate and surface roughness. Further, the experimental results are compared with those predicted by the regression and artificial neural network (ANN) models. The wear profile analysis of eroded samples shows U and W shape profiles for oblique and normal impact angle conditions respectively. Al2124 composite exhibits ductile erosion behaviour. The material removal mechanisms are analysed by scanning electron microscopy.</p>","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"399-418"},"PeriodicalIF":1.2,"publicationDate":"2025-03-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698696","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of active substrate cooling in wire arc additive manufacturing for manganese-rich low-carbon steel Auswirkung der aktiven Substratkühlung bei der additiven Fertigung mittels Lichtbogenschweißen mit einem manganreichen, kohlenstoffarmen Stahldraht 富锰低碳钢丝电弧添加剂制造中的活性基板冷却效应
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-12 DOI: 10.1002/mawe.202400099
S. Barik, M. K. Mondal
{"title":"Effect of active substrate cooling in wire arc additive manufacturing for manganese-rich low-carbon steel\u0000 Auswirkung der aktiven Substratkühlung bei der additiven Fertigung mittels Lichtbogenschweißen mit einem manganreichen, kohlenstoffarmen Stahldraht","authors":"S. Barik,&nbsp;M. K. Mondal","doi":"10.1002/mawe.202400099","DOIUrl":"https://doi.org/10.1002/mawe.202400099","url":null,"abstract":"<p>The abstract presents a study on the impact of cooling on the substrate during the wire arc additive manufacturing process on microstructure, mechanical properties, and corrosion behaviour of deposited specimens of manganese-rich low-carbon steel. Through a combination of experimental investigations and quantitative analyses, the study reveals the correlations between varying cooling rates and resulting material properties, such as finer grain structure. The cooling rate has been measured through the thermocouple temperature and observed time till room temperature. The average hardness increased from 172 HVN to 183 HVN and ultimate tensile strength increased from 526 MPa to 585.17 MPa which is 11.2 % higher with a significant increase in elongation from 22.3 % to 32.4 % due to the finer grain structure and reduced heat-affected zone. The result also shows how the corrosion behaviour changes with the solidification rate and also illuminates the effect on surface roughness. This work contributes to advancing the understanding of process-structure-property relationships in additive manufacturing and offers insights for cooling strategies to achieve desired material characteristics in this specific context.</p>","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"364-375"},"PeriodicalIF":1.2,"publicationDate":"2025-03-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698817","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Coercivity improvement for vanadium carbide (VC) doped sintered Nd−Fe−B magnets: Effectively tuning microstructure Verbesserung der Koerzitivkraft von mit Vanadiumkarbid (VC) dotierten gesinterten Nd−Fe−B−Magneten: Effektive Abstimmung des Gefüges 碳化钒(VC)掺杂烧结Nd - Fe - B磁体的强制改进:有效调整微观结构
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-12 DOI: 10.1002/mawe.202400244
Z. Wei, L. Lele, Z. Xusheng, Y. Yang, X. Jun, M. Yanjiao, Z. Hong, L. Jitao
{"title":"Coercivity improvement for vanadium carbide (VC) doped sintered Nd−Fe−B magnets: Effectively tuning microstructure\u0000 Verbesserung der Koerzitivkraft von mit Vanadiumkarbid (VC) dotierten gesinterten Nd−Fe−B−Magneten: Effektive Abstimmung des Gefüges","authors":"Z. Wei,&nbsp;L. Lele,&nbsp;Z. Xusheng,&nbsp;Y. Yang,&nbsp;X. Jun,&nbsp;M. Yanjiao,&nbsp;Z. Hong,&nbsp;L. Jitao","doi":"10.1002/mawe.202400244","DOIUrl":"https://doi.org/10.1002/mawe.202400244","url":null,"abstract":"<p>Vanadium carbide (VC) nano-particles were introduced into sintered Nd−Fe−B magnets for the purpose of grain refinement and coercivity enhancement. The effect of vanadium carbide (VC) addition on the microstructure and magnetic properties evolution of sintered Nd−Fe−B magnets was studied. Based on the characterization results, the additive vanadium carbide (VC) nano-particles mainly reacted with rare earth (RE)-rich phase to form ferrovanadium (FeV) phase, which rooted in the grain boundary. The ferrovanadium (FeV) phase inserted influence on the dissolution-precipitation process and acted as pinning sites and heterogeneous nucleation sites, which was favorable for the grain refinement. As a result, the coercivity of sintered magnets enhanced significantly from 13.62 kOe to 16.15 kOe without obvious decline of remanence when the vanadium carbide (VC) nano-particles additive amount increased from 0 wt.–% to 0.1 wt.–%. The above findings shed light on the microstructure manipulation to obtain high performance sintered magnets.</p>","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"476-483"},"PeriodicalIF":1.2,"publicationDate":"2025-03-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698838","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Formation mechanism of cerium-based inclusions and effect on microstructure and impact toughness in Q355ME Bildungsmechanismus von Einschlüssen auf Cer-Basis und Auswirkung auf Gefüge und Kerbschlagzähigkeit in Q355ML 铈基夹杂物的形成机理及其对Q355ME微观结构和冲击韧性的影响
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-12 DOI: 10.1002/mawe.202300335
X. Zhang, J. Zhi, X. Song, S. An
{"title":"Formation mechanism of cerium-based inclusions and effect on microstructure and impact toughness in Q355ME\u0000 Bildungsmechanismus von Einschlüssen auf Cer-Basis und Auswirkung auf Gefüge und Kerbschlagzähigkeit in Q355ML","authors":"X. Zhang,&nbsp;J. Zhi,&nbsp;X. Song,&nbsp;S. An","doi":"10.1002/mawe.202300335","DOIUrl":"https://doi.org/10.1002/mawe.202300335","url":null,"abstract":"<p>The study explored the formation mechanisms of cerium-based inclusions and effects on the microstructure and impact toughness of industrial Q355ME steel through cerium addition. Formation of the inclusions was governed by both thermodynamic and kinetic factors. The results revealed that inclusions in cerium-free steel primarily consisted of magnesium aluminum spinel (with lesser manganese sulpfide), calcium aluminates (CaAl<sub>4</sub>O<sub>7</sub>, CaAl<sub>12</sub>O<sub>19</sub>), and calcium sulpfide with lesser aluminum oxide. Conversely, in cerium-containing steel, the inclusions predominantly included manganese sulpfide (with lesser magnesium aluminum spinel and a combination of cerium (III) sulpfide and cerium oxysulpfide), cerium (III) sulpfide-cerium oxysulpfide-calcium sulpfide (with lesser magnesium aluminum spinel) and calcium sulpfide. The introduction of cerium led to the disappearance of calcium aluminum oxide inclusions, producing smaller, more numerous, and spherical or ellipsoidal complex cerium-based inclusions. Furthermore, cerium addition resulted in a reduction in both the quantity and size of manganese sulpfide inclusions. Cerium-bearing complex inclusions contributed to grain refinement. Both transverse and longitudinal toughness values for cerium-containing steel were similar at identical temperatures, with longitudinal toughness surpassing transverse toughness in samples without cerium. Under identical conditions, especially at −80 °C, the impact toughness values of steel with cerium were significantly higher than those without cerium.</p>","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"353-363"},"PeriodicalIF":1.2,"publicationDate":"2025-03-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698816","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Machining performance of thermally modified wood in milling processes Zerspanungsleistung von thermisch modifiziertem Holz bei Fräsprozessen 热改性木材铣削加工性能研究[j] . Holz bei Fräsprozessen
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-12 DOI: 10.1002/mawe.202300339
Q. Jin, Y. Jin, H. Dong, Z. Wu, F. Zhang, J. Wang, Z. Hao, P. Yang, X. Guo
{"title":"Machining performance of thermally modified wood in milling processes\u0000 Zerspanungsleistung von thermisch modifiziertem Holz bei Fräsprozessen","authors":"Q. Jin,&nbsp;Y. Jin,&nbsp;H. Dong,&nbsp;Z. Wu,&nbsp;F. Zhang,&nbsp;J. Wang,&nbsp;Z. Hao,&nbsp;P. Yang,&nbsp;X. Guo","doi":"10.1002/mawe.202300339","DOIUrl":"https://doi.org/10.1002/mawe.202300339","url":null,"abstract":"<p>In order to study the machining properties of thermally modified wood during milling processes, milling experiments on thermally modified wood were carried out to analyse the effects of thermal modification temperature, cutting depth, feed speed and spindle speed on cutting force, cutting temperature and surface roughness. The experimental findings demonstrated that while cutting depth and feed speed were increased, cutting force, cutting temperature, and surface roughness rose, while these variables dropped as spindle speed was raised. Lower cutting depth, feed speed and higher spindle speed could be selected for better surface quality. As the thermal modification temperature rose, surface roughness increased and cutting force and cutting temperature decreased. The experimental results also showed that although the cutting force on thermally modified wood was reduced compared to untreated wood, the strength of the thermally modified wood was reduced, the cutting force was still more than the capacity of the wood cell walls, which led to a reduction in surface quality, and as the temperature was increased, the quality of the milled surface would deteriorate. This study provides a detailed analysis of the milling performance of thermally modified wood, which holds significant relevance for practical processing of thermally modified wood.</p>","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"339-352"},"PeriodicalIF":1.2,"publicationDate":"2025-03-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698815","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Microstructural evaluation of 316 L composite coatings reinforced with niobium carbide particle produced by laser cladding Gefüge von laserauftraggeschweißten, mit Niobkarbidpartikeln verstärkten 316 L-Verbundwerkstoffbeschichtungen 激光熔覆织物用碳化铌颗粒增强的316l复合材料涂层的微观结构评价
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-03 DOI: 10.1002/mawe.202400214
L. H. R. Apolinário, H. R. Araújo, I. J. Marques, E. A. Torres, T. F. A. Santos
{"title":"Microstructural evaluation of 316 L composite coatings reinforced with niobium carbide particle produced by laser cladding\u0000 Gefüge von laserauftraggeschweißten, mit Niobkarbidpartikeln verstärkten 316 L-Verbundwerkstoffbeschichtungen","authors":"L. H. R. Apolinário,&nbsp;H. R. Araújo,&nbsp;I. J. Marques,&nbsp;E. A. Torres,&nbsp;T. F. A. Santos","doi":"10.1002/mawe.202400214","DOIUrl":"https://doi.org/10.1002/mawe.202400214","url":null,"abstract":"<p>The cladding process offers advantages such as low porosity, minimal dilution, low distortion of substrate, small heat-affected zone, contributing to improving the chemical, physical, and mechanical characteristics of the coatings. Carbides, as a reinforcing element, are frequent in applications prone to wear. In this contribution, an ASTM A36 mild steel was coated with a niobium carbide reinforced AISI 316 L powder filler material under multiple laser deposition parameters. The effect of the studied parameters on the produced samples’ microstructure and the evolution of such microstructure were evaluated. The formation of a dendritic solidification substructure, unusual in laser-processed austenitic stainless steel, was observed, which is attributed to the rise in constitutional supercooling due to the increase in the solute concentration because of the niobium carbide dissolution. Deposits with 10 % niobium carbide exhibited an austenite primary and ferrite secondary type solidification, where the δ-ferrite and the eutectic γ-niobium carbide are simultaneously formed, without the precipitation of M<sub>23</sub>C<sub>6</sub> carbides. In deposits with 30 % niobium carbide, the microstructure observed is like that of 10 % niobium carbide deposits, with the appearance of equiaxial particles of niobium carbide, which grow competitively with the eutectic γ-niobium carbide, without relation to the constitutional supercooling (G/R) but governed by the cooling rate (G.R).</p>","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"419-437"},"PeriodicalIF":1.2,"publicationDate":"2025-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698857","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A comparative study on erosion wear behavior of bilayered high velocity oxy-fuel ceramic coatings on aluminum alloy substrate using granite and quartz erodent Vergleichsstudie zum Erosionsverschleißverhalten unter Verwendung von Granit und Quarz von zweischichtigen Hochgeschwindigkeitsflammspritz-Keramikbeschichtungen auf einer Aluminiumlegierung A comparative,犹如on侵蚀女装实验系列of bilayered高中极速oxy-fuel ceramic coatings on aluminum alloy substrate教科书是与quartz erodent Vergleichsstudie到Erosionsverschleißverhalten采用花岗石和石英zweischichtigen Hochgeschwindigkeitsflammspritz-Keramikbeschichtungen上轻合金
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-03 DOI: 10.1002/mawe.202400100
A. Vats, A. Patnaik, M. L. Meena, V. Kukshal, T. K. Patnaik
{"title":"A comparative study on erosion wear behavior of bilayered high velocity oxy-fuel ceramic coatings on aluminum alloy substrate using granite and quartz erodent\u0000 Vergleichsstudie zum Erosionsverschleißverhalten unter Verwendung von Granit und Quarz von zweischichtigen Hochgeschwindigkeitsflammspritz-Keramikbeschichtungen auf einer Aluminiumlegierung","authors":"A. Vats,&nbsp;A. Patnaik,&nbsp;M. L. Meena,&nbsp;V. Kukshal,&nbsp;T. K. Patnaik","doi":"10.1002/mawe.202400100","DOIUrl":"https://doi.org/10.1002/mawe.202400100","url":null,"abstract":"<p>High velocity oxy-fuel coatings have been sprayed on a novel aluminium (Al) alloy substrate with varying coating thickness and tested for their wear behavior. The air erosion wear test has been conducted on coating samples using Granite stone powder and quartz sand of size up to 75 μm as erodent. The steady state experiments indicate that the greatest specific erosion rate is at 90° for erosion by granite sand and at 60° for erosion by quartz sand. The specific erosion rate decreases with the increase in the thickness of the coatings. Surface topography of the eroded samples indicate an increase in surface roughness at 90° as compared to that at 60° impact angle. Thereafter, Taguchi (L<sub>16</sub>) orthogonal array is utilized in order to optimize the input parameters. The input parameters are impact velocities, Coating thickness, Erodent feed rate and impact angle. The results from Taguchi experiments find the order of dominance of control factors as: velocity &gt; angle &gt; coating thickness &gt; erodent feed rate for erosion by granite stone and velocity &gt; coating thickness &gt; angle &gt; erodent feed rate for erosion by quartz sand. Coatings have exhibited a semi-ductile wear behavior.</p>","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"455-475"},"PeriodicalIF":1.2,"publicationDate":"2025-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698663","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of laser surface polishing on surface topology and residual stress in laser powder bed fusion additively manufactured aluminium-12 silicon part Einfluss des Laserstrahloberflächenpolierens auf die Oberflächentopologie und die Eigenspannungen in einem durch Laserstrahl-Pulverbettschmelzen additiv gefertigten AlSi12-Bauteil 激光表面抛光对表面拓扑的影响和激光粉末床熔化过程中残余应力的影响激光表面抛光对激光粉末熔化过程中添加的铝-12硅部分的表面拓扑和固有应力的影响
IF 1.2 4区 材料科学
Materialwissenschaft und Werkstofftechnik Pub Date : 2025-03-02 DOI: 10.1002/mawe.202400233
S. K. Balla, R. K. Konki, M. Manjaiah, M. Aqeel, S. M. Shariff
{"title":"Influence of laser surface polishing on surface topology and residual stress in laser powder bed fusion additively manufactured aluminium-12 silicon part\u0000 Einfluss des Laserstrahloberflächenpolierens auf die Oberflächentopologie und die Eigenspannungen in einem durch Laserstrahl-Pulverbettschmelzen additiv gefertigten AlSi12-Bauteil","authors":"S. K. Balla,&nbsp;R. K. Konki,&nbsp;M. Manjaiah,&nbsp;M. Aqeel,&nbsp;S. M. Shariff","doi":"10.1002/mawe.202400233","DOIUrl":"https://doi.org/10.1002/mawe.202400233","url":null,"abstract":"<p>Laser-assisted additive manufactured surfaces are more often inherently associated with surface and subsurface defects such as poor surface texture, high surface roughness, high tensile residual stress, porosity etc. Depending on the design and methodology adopted, these factors entail limitations in improving the functional properties of additively manufactured parts. Post-processing often becomes mandatory to improve surface finish, residual stresses and other surface-dependent properties. Nowadays, aluminium alloys are widely used for lightweighting in aerospace, aircraft and automotive industries with special emphasis on manufacturing complex design and multi-functional components employing additive manufacturing routes (both laser and non-laser based). The present work aims to demonstrate laser surface polishing (by remelting) of laser-assisted powder bed fusion aluminium-12silicon additively manufactured parts as a viable post-processing technique to improve surface properties. Aluminium-12 silicon cubes printed by laser powder bed fusion at optimum processing conditions having high relative density were stress-relived and subjected to laser surface polishing employing a multi-mode square-beam diode laser under varying energy densities. Results indicated a profound influence of energy density on resulting surface roughness, remelted depth, residual stress and microstructure of laser-assisted powder bed fusion additive manufactured parts. At optimum energy density, the surface roughness of the additive manufactured part was reduced by 82 % with smoothing of initial chaotic texture and reduction in residual tensile stress to zero-level. Indeed, laser surface polishing at optimum energy density enhanced surface and subsurface micro-hardness to 75 HV 0.5 – 100 HV 0.5 from 65 HV 0.5 – 75 HV 0.5 in the initial additive manufactured part on account of refined rapidly solidified structure.</p>","PeriodicalId":18366,"journal":{"name":"Materialwissenschaft und Werkstofftechnik","volume":"56 3","pages":"388-398"},"PeriodicalIF":1.2,"publicationDate":"2025-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143698790","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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