Katharina Beck, Till König, Ekin Senvardarli, Frauke Hinrichs, Martin Heilmaier, Mathias C. Galetz
{"title":"Hot corrosion behavior of Mo–Si–Ti alloys","authors":"Katharina Beck, Till König, Ekin Senvardarli, Frauke Hinrichs, Martin Heilmaier, Mathias C. Galetz","doi":"10.1002/maco.202414491","DOIUrl":"https://doi.org/10.1002/maco.202414491","url":null,"abstract":"<p>The hot corrosion behavior of two ternary Mo–Si–Ti alloys (eutectic Mo–20.0Si–52.8Ti (at.%) and eutectoid Mo–21.0Si–34.0Ti (at.%)) was investigated at <span></span><math>\u0000 <semantics>\u0000 <mrow>\u0000 \u0000 <mrow>\u0000 <mn>700</mn>\u0000 \u0000 <mo>°</mo>\u0000 </mrow>\u0000 </mrow>\u0000 <annotation> <math display=\"inline\" altimg=\"urn:x-wiley:09475117:media:maco202414491:maco202414491-math-0001\" xmlns=\"http://www.w3.org/1998/Math/MathML\" wiley:location=\"equation/maco202414491-math-0001.png\"><mrow><mrow><mn>700</mn><mo>unicode{x000B0}</mo></mrow></mrow></math></annotation>\u0000 </semantics></math>C and <span></span><math>\u0000 <semantics>\u0000 <mrow>\u0000 \u0000 <mrow>\u0000 <mn>900</mn>\u0000 \u0000 <mo>°</mo>\u0000 </mrow>\u0000 </mrow>\u0000 <annotation> <math display=\"inline\" altimg=\"urn:x-wiley:09475117:media:maco202414491:maco202414491-math-0002\" xmlns=\"http://www.w3.org/1998/Math/MathML\" wiley:location=\"equation/maco202414491-math-0002.png\"><mrow><mrow><mn>900</mn><mo>unicode{x000B0}</mo></mrow></mrow></math></annotation>\u0000 </semantics></math>C for up to 100 h. Both Mo-based alloys evidenced a hot corrosion attack, resulting in a uniform attack of the substrate surface. The higher Ti content of the eutectic alloy significantly reduced the formation of solid and volatile Mo oxides compared with the eutectoid alloy. After 24 h at <span></span><math>\u0000 <semantics>\u0000 <mrow>\u0000 \u0000 <mrow>\u0000 <mn>700</mn>\u0000 \u0000 <mo>°</mo>\u0000 </mrow>\u0000 </mrow>\u0000 <annotation> <math display=\"inline\" altimg=\"urn:x-wiley:09475117:media:maco202414491:maco202414491-math-0003\" xmlns=\"http://www.w3.org/1998/Math/MathML\" wiley:location=\"equation/maco202414491-math-0003.png\"><mrow><mrow><mn>700</mn><mo>unicode{x000B0}</mo></mrow></mrow></math></annotation>\u0000 </semantics></math>C, the corrosion products formed on the eutectic alloy were only one-tenth the thickness of the layers formed on the eutectoid alloy. The corrosion products were examined with optical and electron microscopy. Semiquantitative electron probe micro analysis and X-ray diffraction measurements were used to identify the formed phases. The underlying corrosion mechanisms comprising not only hot corrosion-induced fluxing but also oxidation-induced pesting are discussed in detail.</p>","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"75 12","pages":"1610-1619"},"PeriodicalIF":1.6,"publicationDate":"2024-08-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/maco.202414491","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142868965","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Stress corrosion behavior and mechanism of Ti6321 alloy in seawater with different dissolved oxygen concentrations","authors":"Fuyao Hao, Huixia Zhang, Xiangbo Li, Jian Hou, Wenju Li, Yali Xu, Weimin Guo","doi":"10.1002/maco.202414546","DOIUrl":"10.1002/maco.202414546","url":null,"abstract":"<p>The stress corrosion behavior of Ti-6Al-3Nb-2Zr-1Mo (Ti6321, in wt%) alloy in seawater with different dissolved oxygen (DO) concentrations was investigated using X-ray photoelectron spectroscopy, energy dispersive spectrometer, electrochemical measurements, and other advanced methodologies. The results indicate that when the DO concentration in seawater is insufficient, the passivation film will preferentially form on the α-phase surface. Meanwhile, insufficient DO concentration leads to incomplete oxidation of the surface passivation film, resulting in an increase in surface defects. Hydrogen produced by reactions at crack tips is more likely to enter the surface of the titanium alloy through these defects, and under the influence of HEDE and HELP mechanisms, promote crack propagation.</p>","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"76 1","pages":"164-174"},"PeriodicalIF":1.6,"publicationDate":"2024-08-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142180251","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Study on corrosion resistance of arc sprayed Zn–xAl (x = 19, 27, and 37) pseudo alloy coatings in salt spray environment","authors":"Min Zhang, Song Wang, Qi Li, Shifeng Liu","doi":"10.1002/maco.202414355","DOIUrl":"10.1002/maco.202414355","url":null,"abstract":"<p>To study the corrosion behavior of Zn–Al pseudo alloy coatings with different Al contents, Zn–<i>x</i>Al (x = 19, 27, and 37) pseudo alloy coatings were prepared by the wire arc spraying technique using Zn and Al wires with different diameters. This study investigated the microstructure, electrochemical corrosion behavior, and corrosion morphology and products of the as-sprayed coatings after the salt spray test in 5 wt% NaCl solution. The results exhibited that the Zn–Al pseudo alloy coatings with higher Al content form denser corrosion products (Zn<sub>5</sub>(OH)<sub>8</sub>Cl<sub>2</sub>·H<sub>2</sub>O and Zn–Al layered double hydroxide) with stronger self-shielding effect against corrosive media, thus provide better long-term corrosion protection. Besides, electrochemical reactions are controlled by mass transfer until corrosion for 24 h, and then by a combination of mass transfer and diffusion for 96 h. Overall, it can be concluded that the Zn–37Al pseudo alloy coating in this study shows great potential to protect steel substrates from corrosion.</p>","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"76 1","pages":"71-86"},"PeriodicalIF":1.6,"publicationDate":"2024-08-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142180268","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Exploring the galvanic corrosion behavior of 6061 aluminum alloy: TA1 titanium alloy based on finite element simulation","authors":"Xinyang Li, Junkai Zhang, Lei Li, Wenjia Wang, Guocheng Xu, Zhonglin Hou","doi":"10.1002/maco.202414469","DOIUrl":"10.1002/maco.202414469","url":null,"abstract":"<p>Using polarization curve scanning, electrochemical impedance spectroscopy, macroscopic morphology observation, scanning electron microscope, X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS), the corrosion regulars of connectors were investigated. A galvanic corrosion simulation model of aluminum-titanium rivets was established by electrochemical experimental parameters as boundary conditions. The results showed that the galvanic couple connection accelerated the corrosion significantly. XRD and EDS results show that the main corrosion products are Al<sub>2</sub>O<sub>3,</sub> Al(OH)<sub>3</sub>. The corrosion potential of riveted parts decreased from the riveting point to both sides, ranging from −0.664 to −0.655 V. The corrosion current density decreases along both sides, and the corrosion current density at the most edge is 0.0113 A/m<sup>2</sup>. The results of numerical simulation indicate that the model effectively predicted the galvanic corrosion behavior of aluminum-titanium rivets.</p>","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"76 1","pages":"99-111"},"PeriodicalIF":1.6,"publicationDate":"2024-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142180252","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"The effect of multielectrode galvanic corrosion behavior and area ratio on 6061 aluminum alloy, Q235 stainless steel, and carbon fiber composites","authors":"Guangyi Chen, Xiangdong Huai, Guisheng Xu, Wenzhuo Zhang, Xiaoqiang Han, Decheng Wang, Qi Yin, Dan Xie, Yuli Chen","doi":"10.1002/maco.202414392","DOIUrl":"10.1002/maco.202414392","url":null,"abstract":"<p>In this work, electrochemical experiments and numerical simulation methods are employed to study the multielectrode galvanic corrosion behavior of 6061-Q235-CFRP, and discuss the influence of the cathode and anode area ratio on the multielectrode galvanic corrosion behavior. The results show that in the 6061-Q235-CFRP multielectrode corrosion system, 6061 aluminum alloy is the only anode, and Q235 as well as CFRP are both cathodes. In a multielectrode galvanic system of 6061-Q235-CFRP, the current density of 6061 is slightly smaller than the sum of the current densities of 6061 in two galvanic systems of 6061-Q235 as well as 6061-CFRP. Moreover, the potential of the galvanic system shifts negatively and the current density decreases gradually with the increasing area of 6061, which has a logarithmic relationship with the area of the cathode and anode. While the current density increases with the increasing area of Q235 or CFRP.</p>","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"76 1","pages":"112-121"},"PeriodicalIF":1.6,"publicationDate":"2024-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142180253","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Corrosion protection investigations of oxide-silane composite coating on hot dip aluminized steel","authors":"Zhong-Xia Liu, Lei Shi, Ai-Yun Jiang, Jian-Xiu Liu, Bao-Feng Zhang, Ya-Jun Zhou, Guo-Peng Zhang","doi":"10.1002/maco.202414506","DOIUrl":"10.1002/maco.202414506","url":null,"abstract":"<p>The hot dip aluminized ASTM 1035 steels (Al-coated steel) underwent anodic oxidization, and various thicknesses of Al<sub>2</sub>O<sub>3</sub> coating were applied to the surface of the Al-coated steels (Al–Al<sub>2</sub>O<sub>3</sub>-coated steel). The corrosion resistance of the Al–Al<sub>2</sub>O<sub>3</sub>-coated steel was investigated using potentiodynamic tests, electrochemical impedance spectroscopy tests and measurement of galvanic current density in a bimetallic cell. It was found that the anodic oxidation resulted in the formation of a porous Al<sub>2</sub>O<sub>3</sub> coating on the surface of the Al-coated steel, improving both its corrosion resistance and galvanic corrosion resistance when coupled with carbon fiber reinforced nylon 6 composite (C<sub>f</sub>/PA6). Silane treatment effectively sealed the pores within the Al<sub>2</sub>O<sub>3</sub> coating, resulting in improved corrosion protection for Al–Al<sub>2</sub>O<sub>3</sub>-coated steel due to the exceptional insulation, impermeability and hydrophobic properties of silane coating. Compared to the Al-coated steel/carbon fiber reinforced polymer (CFRP) couple and Al–Al<sub>2</sub>O<sub>3</sub>-coated steel/CFRP couple, stable galvanic current density decreased by approximately 75% and 45%, respectively.</p>","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"76 1","pages":"87-98"},"PeriodicalIF":1.6,"publicationDate":"2024-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142180254","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Contents: Materials and Corrosion. 8/2024","authors":"","doi":"10.1002/maco.202470083","DOIUrl":"10.1002/maco.202470083","url":null,"abstract":"","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"75 8","pages":"946-949"},"PeriodicalIF":1.6,"publicationDate":"2024-08-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/maco.202470083","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141947246","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Masthead: Materials and Corrosion. 8/2024","authors":"","doi":"10.1002/maco.202470082","DOIUrl":"10.1002/maco.202470082","url":null,"abstract":"","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"75 8","pages":"945"},"PeriodicalIF":1.6,"publicationDate":"2024-08-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/maco.202470082","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141947249","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Maria Asuncion Valiente Bermejo, Alice Moya Núñez, Rikard Norling
{"title":"Cover Picture: Materials and Corrosion. 8/2024","authors":"Maria Asuncion Valiente Bermejo, Alice Moya Núñez, Rikard Norling","doi":"10.1002/maco.202470081","DOIUrl":"10.1002/maco.202470081","url":null,"abstract":"<p><b>Cover:</b></p><p>SEM-EDS analysis of edge section of tube # 9 (Kanthal ® APMT). A type of grain boundary related attack is observed in this specimen. The bright spots correspond to RE elements.</p><p>More detailed information can be found in: <i>Maria Asuncion Valiente Bermejo, Alice Moya Núñez, Rikard Norling</i>, Metal loss and corrosion attack of FeCrAl overlay welds on evaporator tube shields of a waste-fi red power plant, <i>Materials and Corrosion</i> <b>2024</b>, <i>75</i>, 950.\u0000\u0000 <figure>\u0000 <div><picture>\u0000 <source></source></picture><p></p>\u0000 </div>\u0000 </figure></p>","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"75 8","pages":"943"},"PeriodicalIF":1.6,"publicationDate":"2024-08-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/maco.202470081","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141947248","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Fang Cao, Alexander Donchev, Mathias Galetz, Michael Myers, Ning Ma, Charlie Chun
{"title":"Effect of CO on the corrosion behavior of 304 stainless steel in wet CO2 gas at 710°C","authors":"Fang Cao, Alexander Donchev, Mathias Galetz, Michael Myers, Ning Ma, Charlie Chun","doi":"10.1002/maco.202414312","DOIUrl":"10.1002/maco.202414312","url":null,"abstract":"<p>The corrosion behavior of 304 stainless steel in wet CO<sub>2</sub> gas with or without CO and CO plus 400 ppmv SO<sub>2</sub> was investigated in this study. Corrosion kinetics was studied by thermogravimetric analysis at 710°C for 100 h under three gas conditions. After isothermal exposure, the corroded coupons were characterized in detail by X-ray diffraction, scanning electron microscopy, an electron probe microanalyzer, and transmission electron microscopy. CO addition to wet CO<sub>2</sub> resulted in lower oxygen partial pressure and lower oxide growth kinetics. It also suppressed iron-rich oxide nodule formation, as compared to the wet CO<sub>2</sub> gas environment. A Cr-depletion zone was observed underneath the oxide scale in the substrate, but no obvious internal carburization was observed in all three gas environments. A thin, protective oxide scale consisting of an outer layer of a Cr-rich spinel and an inner Cr-rich chromia layer was developed in CO-containing gas conditions, with or without SO<sub>2</sub>. The effect of CO on oxidation and scale formation is discussed in comparison with that in wet CO<sub>2</sub> conditions.</p>","PeriodicalId":18225,"journal":{"name":"Materials and Corrosion-werkstoffe Und Korrosion","volume":"75 12","pages":"1652-1660"},"PeriodicalIF":1.6,"publicationDate":"2024-07-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/maco.202414312","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141869950","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}