{"title":"Study on Surface Roughness in Micro Milling of Single Crystal Materials","authors":"Q. Gao, P. Jin, G. Guo","doi":"10.33142/me.v1i1.656","DOIUrl":"https://doi.org/10.33142/me.v1i1.656","url":null,"abstract":"Micro milling is a machining method of high precision and efficiency for micro components and features. In order to study the surface quality of single crystal materials in micro milling, the two-edged cemented carbide tool milling cutter with 0.4 mm diameter was used, and the orthogonal experiment was completed on the micro-milling of single crystal aluminum material. Through the analysis of statistical results, the primary and secondary factor which impacting on surface quality were found as follows: spindle speed, feed rate, milling depth. The ideal combination of optimized process parameters were obtained, when the spindle speed was 36000 r/min, the milling depth was 10 μm, the feed rate was 80 μm/s, which made the milling surface roughness is 0.782 μm and minimal. Single crystal materials removal mechanism were revealed, and the influence of cutting parameters on micro-milling surface were discussed, the reason of tool wear was analyzed. Those provide a certain theoretical and experimental basis for micro milling of single crystal materials.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"3 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2019-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75583199","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Strength Evaluation of a Bogie Frame by Different Methods","authors":"Daoyun Chen, Shou-guang Sun, Qiang Li","doi":"10.33142/ME.V1I1.662","DOIUrl":"https://doi.org/10.33142/ME.V1I1.662","url":null,"abstract":"Some crucial loads that current strength design specifications have not taken into account are also considered when assessing the strength of a bogie frame. Calculation methods of these loads come from load analysis. Finite element simulation and fatigue test rig have been used to assess static strength and fatigue strength of a bogie frame. In addition to the two methods, actual running test is also used to assess bogie frame fatigue strength. In finite element simulation method, endurance limit and modified Goodman fatigue limit diagram are two important tools to judge whether fatigue strength of a bogie frame meets requirement. In actual running test method, Miner linear cumulative damage rule is used to assess bogie frame fatigue strength.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"os-53 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2019-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87253919","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Design of New Elevator Pressure Guide Plate and Its Test Device","authors":"Qihang Xu, Shaoke Chen","doi":"10.33142/ME.V1I1.655","DOIUrl":"https://doi.org/10.33142/ME.V1I1.655","url":null,"abstract":"Pressure guide plate plays a certain role in the safe operation of elevator. Based on understanding the respective performance of new and old pressure guide plates, this paper analyses the problems existing in the original pressure guide plate. It also conducts stress analysis according to the function of pressure guide plate on elevator, and designs a new type of pressure guide plate combined with technological capability and equipment. According to the stress characteristics, a test device is designed and a comparative test is made between the new type of pressure guide plate and the old in order to test the reliability of the new type of pressure guide plate. The test proves that the new pressure guide plate of elevator can meet the requirements of product use and safe operation of elevator products.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"37 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2019-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75988114","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Study on Vertical Vibration Characteristics of the 2-DOF Strip Rolling Mill Model with a Single Weak Defect on the Work Roll Bearing Outer Raceway","authors":"Zhengnan Sun, Dong-xiao Hou, Liang Xu, P. Shi","doi":"10.33142/ME.V1I1.664","DOIUrl":"https://doi.org/10.33142/ME.V1I1.664","url":null,"abstract":"Considering the influence caused by a early single pit defect on the outer raceway of the work roll bearing, a 2-DOF plate strip rolling mill vertical vibration model with a single point weak fault on the outer raceway was established. With the practical parameters of the roughing mill of the 1780 hot continuous rolling mill, the vertical vibration characteristics of the rolling mill work roll with different rotating speed and different single pit defect area on the bearing outer raceway are analyzed by numerical simulation. It is found that with the change of the rotation speed of the work roll, different nonlinear vibration behaviors occurred, such as superharmonic resonance, main resonance, combined resonance and sub-harmonic resonance. Especially the subharmonic resonance of the work roll is more harmful than the main resonance when the work roll speed is twice the rotation speed corresponding to the first and second natural frequency of the rolling mill. This work provides a theoretical basis for further clarifying the effect caused by a early defect of the work roll bearing on the mill vibration.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"18 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2019-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82903163","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Cement Pavement Surface Crack Detection Based on Image Processing","authors":"H. Lei, Jianlian Cheng, Qi Xu","doi":"10.33142/me.v1i1.661","DOIUrl":"https://doi.org/10.33142/me.v1i1.661","url":null,"abstract":"This article introduces the application of image recognition technology in cement pavement crack detection and put forward to method for determining threshold about grayscale stretching. the algorithm is designed about binarization which has a self-adaptive characteristic. After the image is preprocessed, we apply 2D Wavelet and Laplace operator to process the image. According to the characteristic of pixel of gray image, an algorithm designed on binarization for Binary image. The feasibility of this method can be verified the image processed by comparing with the results of three algorithms: Otsu method, iteration method and fixed threshold method.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"14 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2019-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74093436","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Design and selection of servomotor for radial aircraft tire secondary molding machine","authors":"Chaoqun Wang","doi":"10.33142/me.v1i1.657","DOIUrl":"https://doi.org/10.33142/me.v1i1.657","url":null,"abstract":"The company Meridian Air Tire using two method molding, molding machine transmission components design selection using mitsubishi J4 series servo motor and control system. Among them, the two-segment host pitch and rotary servo motor selection is the most typical, this paper on its design ideas and selection of a detailed discussion, for manufacturers to correctly select servo motor to provide reference.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"63 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2019-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84762371","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yi-qi Wang, Guangpeng Cui, Zhu-Bao Shao, Y. Bao, Hang Gao
{"title":"Optimization of the Hot Pressing Process for Preparing Flax Fiber/PE Thermoplastic Composite","authors":"Yi-qi Wang, Guangpeng Cui, Zhu-Bao Shao, Y. Bao, Hang Gao","doi":"10.33142/ME.V1I1.660","DOIUrl":"https://doi.org/10.33142/ME.V1I1.660","url":null,"abstract":"The hot pressing process parameters were optimized to prepare flax fiber reinforced polyethylene (PE) thermoplastic composite by the Taguchi method. The optimal hot pressing process parameters were determined to increase the tensile strength of the composite. The optimal parameters of the design include the following sections: hot pressing temperature, pressure, hot pressing time and coupling agent modification time. An L9 (3*4) orthogonal matrix based on the Taguchi method was created. By means of analysis of signal-to-noise ratio and analysis of variance, the optimal hot pressing process parameters combination was found, compared to the average tensile strength in the nine design experiments, and the tensile strength was improved nearly 10%.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"19 2 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2019-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"91211905","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"The Additive Manufacturing Process of Electric Power Fittings Fabricated by Metal Droplet Deposition","authors":"Haihua Wu, Guangxi Zhao, Zhengying Wei","doi":"10.33142/ME.V1I1.658","DOIUrl":"https://doi.org/10.33142/ME.V1I1.658","url":null,"abstract":"Metal droplet deposition is a kind of additive manufacturing (3D Printing) technique that fabricates near-net part through droplets deposition with lower cost and higher efficiency. This paper proposed a solution to problems of electric power fittings that large inventories, high procurement costs, low manufacturing efficiency and transportation cost. Using additive Manufacturing technique - metal droplet deposition, electric power fittings fabricated on power construction site. This paper describes the manufacturing process of typical thin-walled samples (the structure optimized based on additive manufacturing principle) and ball head rings of electric power fittings. Aiming at the integral AM forming for ball and ball socket electric power fitting workpiece, a novel easy removal forming support material (ceramics and gypsum mixed with UV cured resin) have been developed. Here this support material was used to fabricate nested integral workpieces. Dimensional accuracy and microstructure of the test pieces were analyzed. The error of the height and width of the forming workpiece is within 5%. No obvious overlap trace (such as overlap line and cracks) observed, and the internal microstructure is equiaxial crystal. The average density of the component is 99.51%, which measured by drainage method and 13.39% higher than the cast raw material.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"16 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2019-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77345556","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Analysis of Casting Defect, Tensile Strength, and Hardness of Al-Si Casting Alloy with Percentage Variation of Clay Binder Bangkalan","authors":"Imam Muhtarom, Sunomo Sunomo","doi":"10.17977/UM016V2I22018P043","DOIUrl":"https://doi.org/10.17977/UM016V2I22018P043","url":null,"abstract":"Casting is one of method that used in forming the work piece by melting specific metal and pouring into moulding that has been prepared. This study aimed to determine the effect of the use of Bangkalan clay as binder in sand moulding against tensile strength, hardness, and defects in Al-Si casting alloy by using gravity casting method. The method used in this study was experimental method then using descriptive analysis. Descriptive analysis included explanation of the test result of tensile strength, hardness, and the type of surface defect of Al-Si casting. Based on the research result obtained the highest shear strength in wet condition obtained on sand moulding which had the highest tensile strength, that was sand moulding with composition of 12% Bangkalan clay, and 0.5% bentonite. While the highest hardness value of Al-Si casting result obtained on specimen with variation of 12% Bangkalan clay with the value of 131.9 HV. Casting defects that appeared on the surface of all casting product variations. The defects that found were fin defects, pinhole defects, sand loss defects, and surface roughness. Based on the result above, could be concluded that variation of 9% Bangkalan clay and 0.5% bentonite as binder was the best variation.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2018-10-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45594446","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Analysis of Hardness, Quality and Fluidity Al-Si Casting Result by Using Clamshell (Placuna placenta) as The Mixture of Sand Moulding","authors":"S. S. Zahari, Saif Aziz Saputra, Putut Murdanto","doi":"10.17977/UM016V2I22018P074","DOIUrl":"https://doi.org/10.17977/UM016V2I22018P074","url":null,"abstract":"Metal is an element that cannot be separated from human life. Almost all of human activities includes metal element in it. Metals can be formed through several ways, one of which is metal casting. Metal casting is one of technique in producing products where the metal was melted in crucible and then poured in a moulding which is similar to the original shape of the product. Moulding that are commonly used are sand moulding. Commonly, binder which used in sand casting process is bentonite. Bentonite, was kind of mineral which can be run out during its usage. This study aimed to analyse the alternative binder to reduce the usage of bentonite. This study analysed the using of clamshell as the mixture of moulding sand against the hardness, quality and fluidity of Al-Si casting result. The highest hardness value was found at the specimen with the mixture of 11% clamshells with an average hardness value of 122.96 HV. The highest value of fluidity also presented in the specimen which used mixture of 11% clamshells that resulted the length of specimen at 789 mm. Based on the analysis of casting defect showed that specimen which used 5% clamshells had the fewest and the smallest defect compared the other specimens.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2018-10-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46834467","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}