Muhammad Fadhlurrohman Faqih, Mahros Darsin, Aris Zainul IMuttaqin, Danang Yudistiro
{"title":"Implementation of Internet of Things (IoT) in a Plastic Blow Moulding Machine and Its Performance Measurement","authors":"Muhammad Fadhlurrohman Faqih, Mahros Darsin, Aris Zainul IMuttaqin, Danang Yudistiro","doi":"10.17977/um016v5i22021p096","DOIUrl":"https://doi.org/10.17977/um016v5i22021p096","url":null,"abstract":"Efficiency and effectiveness are indispensable things in the production process. Accurate use of existing resources and the shorter cycle time of production are of particular concern to optimize the production process. This research aims to implement automation to a conventional blow molding. An advanced attempt was carried out to use the Internet of Things (IoT) to increase its efficiency while maintaining the quality of the products. The use of the nodeMCU microcontroller and the blynk application allows the operator to operate the machine without having to come into or having direct contact with the machine. The performance of automation and IoT were tested by examining the products using Taguchi design using quality criteria of nominal the best. The efficiency of the system was also considered by comparing the cycle production time. S/N ratio of Taguchi analysis showed that the optimum volume of the bottle would be achieved when applying the temperature, injection time, and holding time of 190 oC, 14 minutes, and 5 minutes respectively. The error or deviation is only 0.41%. The application of the IoT system takes 34.45 seconds for a cycle time production, which is 3.76 seconds faster than a conventional system.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-11-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48479274","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Moch Miftahul Arifin, N. Ilminnafik, M. N. Kustanto, A. Triono
{"title":"Spray Characteristics at Preheating Temperatur of Diesel-Biodiesel-Gasoline Fuel Blend","authors":"Moch Miftahul Arifin, N. Ilminnafik, M. N. Kustanto, A. Triono","doi":"10.17977/um016v5i22021p135","DOIUrl":"https://doi.org/10.17977/um016v5i22021p135","url":null,"abstract":"Technological developments in diesel engines require improvements to the fuel injection system to meet the criteria for economical, high-power and efficient combustion and meet environmental regulatory standards. One method that has a lot of interest is changing the characteristics of the fuel, with the aim of producing optimal combustion. Spray characteristics have a big role in determining the quality of combustion in diesel engines. A good spray can improve the quality of fuel atomization and the homogeneity of the air-fuel mixture in the combustion chamber so that it can produce good engine performance and low emissions. This study aims to determine the effect of a diesel-biodiesel (Calophyllum inophyllum)-gasoline blendandfuel heating on the spray characteristics. The research was conducted with variations in composition (B0, B100, B30, B30G5 and B30G10) and fuel heating (40, 60, 80, and 100 °C). Fuel injected atapressure of 17 MPa in to a pressure chamber of 3 bar. The spray formed was recorded with a high-speed camera of 480 fps (resolution 224x168 pixel). In B100 biodiesel, the highest viscosity and density cause high spray tip penetration, small spray angle, and high spray velocity. The addition of diesel oil, gasoline, and heating fuel reduces the viscosity and density so that the spray tip penetration decreases, the spray angle increases and the velocity of spray decreases.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-11-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"67522891","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of Variations in Pyrolysis Reactor With Glass Wool Equipped and Without Glass Wool on the Weight of the Oil Produced","authors":"I. Santhiarsa","doi":"10.17977/um016v5i22021p089","DOIUrl":"https://doi.org/10.17977/um016v5i22021p089","url":null,"abstract":"Currently, plastic waste is a very serious threat because plastic waste pollution can harm all living things around and also harm the environment. The increasing volume of plastic waste is due to the lack of processing technology, so that the volume of plastic waste is increasing day by day. Plastic is a material that is difficult to decompose because it is non-biodegradable. One application of plastic waste processing technology offered in this study is to use the pyrolysis principle. Pyrolysis is a method of converting plastic into fuel oil through a thermal decomposition process without the use of oxygen. The pyrolysis process used with a variety of reactors equipped with glass wool and reactor variations without glass wool. The purpose of this study was to compare the yield of pyrolysis oil with a variety of reactors equipped with glass wool and reactors without glass wool. The plastic used is OPP (oriented polypropylene), with a constant reactor heating temperature of 200° C. The pyrolysis process is carried out for 1 hour each test, and the condenser cooling temperature is 28° C. Based on the results of the research, the reactor variation with glass wool got the highest oil weight of 175 grf, while the reactor variation without glass wool got the lowest oil weight of 17 grf. With a variety of reactors equipped with glass wool, the heat generated is more concentrated into the reactor core, resulting in higher oil weight and a more efficient pyrolysis process.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-11-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47887578","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Comparative Studies on Combustion Characteristics of Blended Crude Jatropha Oil with Magnetic Liquid Catalyst and DEX under Normal Gravity Condition","authors":"H. Y. Nanlohy","doi":"10.17977/um016v5i22021p079","DOIUrl":"https://doi.org/10.17977/um016v5i22021p079","url":null,"abstract":"A comparative study on the combustion characteristics of a single droplet fueled by DEX, crude jatropha oil (CJO), and a mixture of CJO with a magnetic liquid catalyst of rhodium trisulfate has been carried out under normal gravity conditions. The high viscosity of crude jatropha oil makes it difficult to burn under normal conditions (room temperature and atmospheric pressure), therefore the addition of a magnetic liquid catalyst rhodium trisulfate is needed to improve the properties of crude jatropha oil. As a catalyst, rhodium trisulfate has the potential to improve combustion performance while improving the physical properties of crude jatropha oil as an alternative fuel for the better. Furthermore, performance tests were also carried out with DEX fuel with a cetane number (CNs) 53. The results showed that compared to DEX, it was seen that the liquid metal catalyst rhodium trisulfate succeeded in making crude jatropha oil more charged so that the combustion process was better. This is evidenced by a significant change in the dimensions of the flame and an increase in the combustion temperature. Moreover, it is also seen that the burning rate increases and the ignition delay become faster.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-11-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45950526","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
D. Lubis, Lea Indrasepta, R. D. Bintara, Rizky Ramadhan, A. Darmawan
{"title":"The Effect of Thickness and Type of Material on the Sheared Edge Characteristics of Keychain Cranioplasty Plate Blanking Product Using Eccentric Press Machine","authors":"D. Lubis, Lea Indrasepta, R. D. Bintara, Rizky Ramadhan, A. Darmawan","doi":"10.17977/um016v5i12021p029","DOIUrl":"https://doi.org/10.17977/um016v5i12021p029","url":null,"abstract":"Keychain cranioplasty plate product has the potential to be produced using the blanking process because it is faster, low-cost, and requires low-energy consumption compared to other mechanical operations. This research aimed to find the effect of material thickness and type on the sheared edge characteristics of keychain cranioplasty plate using the blanking process to meet the international health standard. Experimental research conducted using an eccentric press machine with 40 tons capacity. This research’s test material parameters of titanium (Ti-6AL-4V) and stainless steel (SS-316L) were the 0.5 mm, 0.6 mm, and 0.8 mm thickness with a maximum blanking velocity of 3000 mm/min and 2.5% punch-die clearance. Then, the blanking products were observed using a digital microscope. The results showed that the optimum blanking product quality was found in the titanium (Ti-6AL-4V) and stainless steel (SS-316L) materials with 0.6 mm thickness because it had stable sheared edge characteristics in each zone compared to other variations.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43974434","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"The Effect of Multi-Extrusion Process of Polylactic Acid on Tensile Strength and Fracture Morphology of Filament Product","authors":"Muhamad Syaifuddin, H. Suryanto, S. Suprayitno","doi":"10.17977/um016v5i12021p062","DOIUrl":"https://doi.org/10.17977/um016v5i12021p062","url":null,"abstract":"Polylactic acid (PLA) is one of the most used materials in FDM 3D Printing. Large-scale consumption of PLA on an industrial scale could cause environmental and efficiency problems. Thus, PLA waste and industry waste need to be recycled to limit excessive waste. This study aimed to investigate the change in mechanical property, morphology, and structure of mechanically recycled PLA. Recycling was performed 12 times using the extrusion process with an extrusion temperature nozzle of 170°C. The SEM, structural analysis, and amorphous-crystalline analysis used XRD. The results showed a gradual decrease of tensile strength from each recycle with a total of 20% (13.22 MPa). The decrease percentage equalled the number of recycling. After the 9 th recycle, PLA experienced a drastic tensile strength decrease, in which the 12 th recycle tensile strength had a 14% (8.17 MPa) reduction. The morphology analysis of the tensile test sample presented significant morphology change, in which morphology defects such as void, flakes, and cracks appeared after the 6 th recycle. Although, until 12 times extrusion, it did not significantly affect the PLA phase shape. Mechanical recycle using a multi-extrusion process is not recommended exceeding six times","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42850217","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Evaluating Storage and Effective Moduli of In Situ Polymerised and Melt Extruded PA6 Graphite (G) Composites","authors":"M. Umar, M. Ofem, Auwal Sani Anwar, M. Usman","doi":"10.17977/um016v5i12021p017","DOIUrl":"https://doi.org/10.17977/um016v5i12021p017","url":null,"abstract":"Four PA6/graphite (G) composites systems were made. Two using in situ polymerisation equivalent in mixing strain and two systems melt extrusion of equivalent processing strain. The effective modulus of the carbons, room temperature storage modulus and storage modulus at 80⁰C were evaluated. The composite/unfilled PA6 ratios at E25 and that at E80 for the in situ polymerised system IG 40/10 are 1.37 and 1.63, respectively. For the in situ polymerised system IG 20/20, the same were 1.96 and 2.28, respectively. For the melt-extruded systems, G 100/6 had the best E25 ratio of 1.67 and E80 of 2.03, whereas the same for G 200/3 system were respectively 1.87 and 2.64. While the better storage modulus properties exhibited by IG 20/20 in the in situ polymerised system is associated with a better filler connectivity network that enhanced heat dissipation. The better values shown in the G 200/3 melt-extruded system is associated with the lesser extrusion, which significantly reduced the tendency to thermal decay. Effective modulus for the in situ polymerised systems IG 40/10 and IG 20/20 were 7.5GPa and 8.9GPa while that of melt-extruded systems G200/3 and G100/6 tallied at 8.2 GPa.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46006067","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Camshaft Failure Simulation with Static Structural Approach","authors":"Riduwan Prasetya, A. Andoko, S. Suprayitno","doi":"10.17977/um016v5i12021p047","DOIUrl":"https://doi.org/10.17977/um016v5i12021p047","url":null,"abstract":"A failure happens within the camshaft of the minibus when the vehicle is in utilize. The camshaft was a fracture within the bearing between the primary cylinder exhaust valve and the second cylinder suction. This simulation aims to find the causes of camshaft failure utilizing the finite element method with a static structural approach, including simulations of deformation, strain, stress, fatigue life (stress-life and strain-life), and cracks. The method used in this paper is the finite element method with a static structural approach by ANSYS software. The camshaft material is a gray cast iron designed using Solidworks. Pre-processing includes meshing with a size of 3 mm. The value of loading force (1348.28 N) and torque (113400 Nmm) are fixed, and the boundary conditions are varied. Processing includes the process of computation and post-processing into a part that displays the results. The simulation results show that for all the deformation and strain values that are in the elasticity area of the material, the maximum and minimum stress which is below the strength of the material, the location of the maximum values of deformation, strain, and stress is not at the fault location. The simulation of fatigue life both in stress-life and strain-life results in infinite cycles, which is above 10 6 cycles, while the simulation of cracks results in a decrease in the cycle. Based on the simulation results with the above parameters to the camshaft, it was found that a failure was caused by a defect characterized by reduced fatigue life at the same loading conditions.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47570441","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of DCRP and DCSP Polarity on SMAW Welding on the Depth of Penetration with E7018 Electrodes using Low Carbon Steel ASTM A36","authors":"M. Hidayat, Helleni Febnesia, S. Ramdani","doi":"10.17977/um016v5i12021p037","DOIUrl":"https://doi.org/10.17977/um016v5i12021p037","url":null,"abstract":"The study aims to determine the level of penetration depth using SMAW (Shielded Metal Arc Welding) Process based on the polarity type of DCRP (Direct Current Reverse Polarity) and DCSP (Direct Current Straight Polarity). This research used ASTM A36 low carbon steel plate with thickness of 6 mm and length of 200 mm, Electrode E7018 LB-52-18 ∅ 3.2 mm, and with current parameters of 90 A, 100 A, 110 A, 120 A and 130 A and 70° welding arc angle. The method used the experimental research. Data collection techniques applied direct observation techniques and descriptive statistical data analysis techniques. Testing the penetration depth of the welds with a macrographic test was conducted by an optical microscope. The test results show that DCRP has more depth than DCSP when the current is 90 A with a difference of 0.38 mm. When the current is 100 A, DCRP is deeper with a difference of 0.312 mm compared to DCSP. The third experiment, with a current of 110 A DCRP, was deeper with a difference of 0.05 mm compared to DCSP. During the fourth and fifth experiments, DCRP was deeper with a difference of 0.21 mm compared to DCSP at 120 A and DCRP was 0.324 mm deeper than DCSP at 130 A. It can be concluded that the effect of DCRP and DCSP polarity on the depth of penetration using E7018 electrodes and ASTM low carbon steel A36, DCRP polarity has a deeper penetration depth compared to DCSP.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41764180","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"AN OVERVIEW OF THE DEVELOPMENT OF SAFETY SYSTEMS IN INDUSTRIAL CONTROL SYSTEMS","authors":"Aditya Reza Haswendra","doi":"10.36706/jmse.v8i1.52","DOIUrl":"https://doi.org/10.36706/jmse.v8i1.52","url":null,"abstract":"Industrial machines can be very hazardous to human life, even automated ones. There are many regulations, laws, and technical approaches implemented to reduce the risks they can pose to people, especially industrial workers, and operators during maintenance or when direct intervention by people is required. With the industrial climate nowadays, which pushes for more and more safety for the workers, development in safety features of industrial control system has been increasing steadily. This paper analyzes some of the newest iterations of those safety systems and how they may influence the industrial field.","PeriodicalId":16315,"journal":{"name":"Journal of Mechanical Engineering Science and Technology","volume":"9 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-03-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88191774","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}