Journal of Manufacturing Processes最新文献

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Review on the effect of ceramic particles on the microstructure and mechanical properties of additively manufactured nickel-based superalloys
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-13 DOI: 10.1016/j.jmapro.2025.03.048
Yang Chu , Haichuan Shi , Peilei Zhang , Zhishui Yu , Hua Yan , Qinghua Lu , Yu Lei , Di Wu
{"title":"Review on the effect of ceramic particles on the microstructure and mechanical properties of additively manufactured nickel-based superalloys","authors":"Yang Chu ,&nbsp;Haichuan Shi ,&nbsp;Peilei Zhang ,&nbsp;Zhishui Yu ,&nbsp;Hua Yan ,&nbsp;Qinghua Lu ,&nbsp;Yu Lei ,&nbsp;Di Wu","doi":"10.1016/j.jmapro.2025.03.048","DOIUrl":"10.1016/j.jmapro.2025.03.048","url":null,"abstract":"<div><div>This paper focuses on the preparation of ceramic particles/nickel matrix composites by additive manufacturing. Systematically integrated with its current research status, this study conducts an in-depth analysis of the impact of ceramic particles on the microstructure, mechanical properties, and strengthening mechanisms of nickel-based alloys. Through fine crystallization, precipitation, and a pinning action, ceramic particles like WC, TiC, SiC, TiN, and others are discovered to reinforce the alloys and improve their high temperature, friction, and wear performance. However, they also bring about defects such as porosity, cracks, and microstructural inhomogeneity. Additive manufacturing process parameters and powder parameters are crucial. The laser energy density around the molding quality and reasonable regulation of powder parameters can optimize performance. Heat treatment, laser impact strengthening, and other auxiliary processing techniques can effectively refine the microstructure, enhance material properties, and mitigate defect formation. In the future, we should focus on material system innovation, precise regulation of microstructure, defect inhibition and repair, performance evaluation system improvement and data-driven research to provide directions for improving the performance of nickel matrix composites, expanding their applications, supporting their growth in upscale industries like aircraft and expanding metals research.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 934-956"},"PeriodicalIF":6.1,"publicationDate":"2025-03-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143611227","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Scalable control of extraneously induced defects in in-field additive manufacturing
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-13 DOI: 10.1016/j.jmapro.2025.03.014
Jeremy Cleeman , Adrian Jackson , Shane Esola , Chenhui Shao , Hongyi Xu , Rajiv Malhotra
{"title":"Scalable control of extraneously induced defects in in-field additive manufacturing","authors":"Jeremy Cleeman ,&nbsp;Adrian Jackson ,&nbsp;Shane Esola ,&nbsp;Chenhui Shao ,&nbsp;Hongyi Xu ,&nbsp;Rajiv Malhotra","doi":"10.1016/j.jmapro.2025.03.014","DOIUrl":"10.1016/j.jmapro.2025.03.014","url":null,"abstract":"<div><div>In-field Additive Manufacturing (AM) is exposed to irregular variations in process conditions (externalities) that affect defect dynamics. These externalities are invariable in conventional in-factory AM. Stoppage-free and real-time mitigation of part defects induced by these externality variations is necessary for timely delivery of quality parts in in-field AM. But existing solutions either require explicit knowledge of externality variations which is typically unavailable or they render the part unusable due to infeasibly slow defect mitigation. This work addresses this issue by establishing a novel Conditional Reinforcement Learning (ConRL) approach for rapid and real-time data-driven defect mitigation based on an implicit consideration of externality variations. Validation within a smart manufacturing pipeline on a Fused Filament Fabrication testbed reveals the unprecedented ability to mitigate defects at 10× greater speed via a single control action and within the same printed line. A hitherto unreported degree of scalability is observed, i.e., it is possible to mitigate defects induced by untrained-for, unknown and unmeasured externality variations without any retraining of the policy. The results also reveal new insight into the significance of conditionality in ConRL and of real-time defect quantification. The implications for wider adoption of ConRL to other in-field AM processes is discussed.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 919-933"},"PeriodicalIF":6.1,"publicationDate":"2025-03-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143611228","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Blood-repellent properties of picosecond laser-constructrued micropillar array surfaces in DC/AC electric fields
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-13 DOI: 10.1016/j.jmapro.2025.03.009
Longsheng Lu , Biao Tang , Kaikai Li , Jinwei Kou , Yingxi Xie , Jiao Gao
{"title":"Blood-repellent properties of picosecond laser-constructrued micropillar array surfaces in DC/AC electric fields","authors":"Longsheng Lu ,&nbsp;Biao Tang ,&nbsp;Kaikai Li ,&nbsp;Jinwei Kou ,&nbsp;Yingxi Xie ,&nbsp;Jiao Gao","doi":"10.1016/j.jmapro.2025.03.009","DOIUrl":"10.1016/j.jmapro.2025.03.009","url":null,"abstract":"<div><div>The application of superhydrophobic surfaces to prevent blood adhesion to medical devices has attracted widespread attention from researchers, especially in electrosurgery. In this study, we used one-step picosecond-laser processing and subsequent fluorination to construct a micropillar array surface on multicracked substrates and achieve superhemophobicity. The formation of this surface and the effects of both the micropillars' diameter and spacing on the blood-repellent properties were analyzed. The results indicated that increasing both the diameter and spacing decreases the blood droplet contact angle, while changing the spacing substantially impacts the dynamic repellency. Furthermore, the evolution of blood droplets on the micropillar array surfaces was investigated in direct/alternating current (AC) electric fields. Structural gaps enabled electrolysis-generated gases to escape downward, preventing blood expansion. Because of the oscillatory effect, AC excitation changes the blood droplets' morphology, which drives the gas–liquid interface toward the multicracked substrate; however, trapped gas impedes this negative behavior. Additionally, water droplets aggregated, and the aggregation mechanism was revealed. This study contributes to mitigating blood adhesion on electrosurgical instruments.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 906-918"},"PeriodicalIF":6.1,"publicationDate":"2025-03-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143611229","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A statistical assessment of the laser energy absorption and keyhole stability in high-power laser welding
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-13 DOI: 10.1016/j.jmapro.2025.03.053
Xiangmeng Meng , Stephen Nugraha Putra , Marcel Bachmann , Michael Rethmeier
{"title":"A statistical assessment of the laser energy absorption and keyhole stability in high-power laser welding","authors":"Xiangmeng Meng ,&nbsp;Stephen Nugraha Putra ,&nbsp;Marcel Bachmann ,&nbsp;Michael Rethmeier","doi":"10.1016/j.jmapro.2025.03.053","DOIUrl":"10.1016/j.jmapro.2025.03.053","url":null,"abstract":"<div><div>The behavior of the molten pool and final weld qualities in high-power laser welding are significantly influenced by laser absorption and keyhole stability. However, the dynamic features involved make the in-depth analyses challenging. This study addresses the challenges by conducting a thorough statistical evaluation of the effects of key welding parameters on laser absorption and keyhole fluctuations, using experimental investigations and a robustly validated multi-physics model. From a statistical aspect, the laser energy distribution and the keyhole collapse, commonly considered to be highly time-varying, show certain regularities, for example, three distinct regions of the temporally averaged energy distribution and a universal normal distribution of the keyhole collapse positions. Further discussion is performed to clarify the greater potential of the statistical data in revealing some well-known, industry-related but unclearly explained findings, such as the saturation of the weld penetration with increasing heat input and the physical basis of the contributions of different welding parameters in the porosity reduction.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 885-896"},"PeriodicalIF":6.1,"publicationDate":"2025-03-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143611123","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A global toolpath smoothing for micro-line toolpath based on edge error estimation and regional optimization
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-13 DOI: 10.1016/j.jmapro.2025.03.056
Yifei Hu , Xin Jiang , Zhiming Zheng
{"title":"A global toolpath smoothing for micro-line toolpath based on edge error estimation and regional optimization","authors":"Yifei Hu ,&nbsp;Xin Jiang ,&nbsp;Zhiming Zheng","doi":"10.1016/j.jmapro.2025.03.056","DOIUrl":"10.1016/j.jmapro.2025.03.056","url":null,"abstract":"<div><div>In CNC machining, micro-line toolpaths are widely used for machining parts with free-form surfaces, which are usually fitted to smooth curves to enhance machining efficiency and quality. This paper presents a global toolpath smoothing method based on a novel edge error estimation and regional control points optimization. Firstly, some dominant points are selected according to cubic polynomial fitting error. Subsequently, an initial NURBS curve is generated iteratively. During each iteration, new dominant points are added, and the parameters of the tool tip points are updated. Finally, an edge error estimation method for NURBS curves is proposed and integrated into a regional optimization scheme to generate the resultant NURBS curve under geometric deviation constraints. Simulation and experiment results demonstrate that the proposed method can reduce the number of control points and curvature extreme of the resultant NURBS curve compared with the reference method. Furthermore, our method streamlines the interpolation process, resulting in time savings ranging from 10.66 % to 17.30 %, all the while adhering to the same geometric and kinematic constraints. The method offers an efficient solution for micro-line toolpath interpolation in CNC machining, improving the machining efficiency.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 957-975"},"PeriodicalIF":6.1,"publicationDate":"2025-03-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143619977","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Production and analysis of additively manufactured SS316L using Direct Metal Laser Sintering (DMLS) technique based on hybrid Taguchi-Grey grade relational analysis
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-13 DOI: 10.1016/j.jmapro.2025.02.075
L. Sivaraj , N. Muralidharan , K. Kalaiselvan , A.G. Karthikeyan
{"title":"Production and analysis of additively manufactured SS316L using Direct Metal Laser Sintering (DMLS) technique based on hybrid Taguchi-Grey grade relational analysis","authors":"L. Sivaraj ,&nbsp;N. Muralidharan ,&nbsp;K. Kalaiselvan ,&nbsp;A.G. Karthikeyan","doi":"10.1016/j.jmapro.2025.02.075","DOIUrl":"10.1016/j.jmapro.2025.02.075","url":null,"abstract":"<div><div>Metal Additive Manufacturing is a state-of-the-art technique with unique capabilities for developing highly precise functional parts. Direct Metal Laser Sintering (DMLS) is an advanced 3D metal printing process used to create metal parts for various applications, including marine, aerospace, and automotive. Due to its excellent mechanical and corrosion resistance properties, Stainless Steel (SS316L) is widely used in marine and chemical environments. Therefore, DMLS is implemented to precisely develop SS 316 L parts. The layer-by-layer development of the DMLS process is influenced by various process variables. In this investigation the DMLS process variables considered for the fabrication process include Laser Power (LP), Scan Speed (SS), Hatch Distance (HD), and Layer Thickness (LT), each with three levels. The experimental design Taguchi L9 Orthogonal Array (OA) is considered to fabricate SS 316 L samples in accordance with ASTM standards. The quality of the manufactured parts is analyzed based on performance characteristics such as Ultimate Tensile strength (UTS), Hardness (H), surface roughness (R<sub>a</sub>) and wear loss (WL). A Multi-Criteria Decision Making (MCDM) technique called Hybrid Taguchi-Grey Relational Grade Analysis (T-GRGA) is employed to optimize the DMLS process variables. The T-GRGA conformity results revealed an improvement in the percentage of tensile strength, hardness, surface roughness and wear Loss. ANOVA is used for identifying the significant DMLS process variables affecting the performance characteristics. The response plots were employed to identify the interaction effects between the process variables and performance characteristics. The T-GRGA optimum conditions sample resulted and also evidence of microstructure revealed by Field emission - Scanning Electron Microscope (FE-SEM).</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 976-990"},"PeriodicalIF":6.1,"publicationDate":"2025-03-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143619978","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Real-time monitoring and quantitative analysis of residual stress in thin-walled injection-molded components
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-13 DOI: 10.1016/j.jmapro.2025.03.030
Jian-Yu Chen , Thi Phuong Loan Vo , Ming-Shyan Huang
{"title":"Real-time monitoring and quantitative analysis of residual stress in thin-walled injection-molded components","authors":"Jian-Yu Chen ,&nbsp;Thi Phuong Loan Vo ,&nbsp;Ming-Shyan Huang","doi":"10.1016/j.jmapro.2025.03.030","DOIUrl":"10.1016/j.jmapro.2025.03.030","url":null,"abstract":"<div><div>Residual stress represents a significant quality concern in injection molding processes. While traditionally quantified through photoelasticity techniques, offline measurements fail to support real-time process monitoring and control. This study introduces a residual stress intensity indicator that quantifies residual stress from qualitative images of injection-molded parts captured under a stress viewer while utilizing quality metrics derived from pressure profiles to monitor residual stress variations during the molding process. Results demonstrate that hue-saturation-value (HSV) image analysis effectively estimates residual stress intensity. The study identifies holding pressure and barrel temperature as dominant factors affecting residual stress development. Furthermore, when measured at optimally defined locations, individual sensing quality indices adequately monitor residual stress variations in thin-walled injection-molded parts. This research establishes a practical methodology for real-time monitoring of residual stress intensity in thin-walled injection-molded components.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 991-1001"},"PeriodicalIF":6.1,"publicationDate":"2025-03-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143619979","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Microcrackless weld formation under unilateral melting in laser transmission welding of sapphire and stainless steel
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-13 DOI: 10.1016/j.jmapro.2025.02.087
Jinhui Yuan , Jingyu Huo , Qinrui Chen , Liang Guo , Kaikai Zhao , Minghuo Luo , Qianming Zhu , Jiaming Li , Zhong Zheng , Qingmao Zhang
{"title":"Microcrackless weld formation under unilateral melting in laser transmission welding of sapphire and stainless steel","authors":"Jinhui Yuan ,&nbsp;Jingyu Huo ,&nbsp;Qinrui Chen ,&nbsp;Liang Guo ,&nbsp;Kaikai Zhao ,&nbsp;Minghuo Luo ,&nbsp;Qianming Zhu ,&nbsp;Jiaming Li ,&nbsp;Zhong Zheng ,&nbsp;Qingmao Zhang","doi":"10.1016/j.jmapro.2025.02.087","DOIUrl":"10.1016/j.jmapro.2025.02.087","url":null,"abstract":"<div><div>Sapphire-steel interfacial bonding determines the reliability and safety of aerospace, marine, medical devices, and nuclear systems. However, conventional laser transmission welding induces microcracks in sapphire, compromising joint integrity. In this work, a controlled unilateral melting (UM) strategy using a nanosecond fiber laser was proposed to suppress microcrack formation. By controlling the welding temperature (1672–2323 K) at the interface, only stainless steel 304 (SS304) was selectively melted while maintaining sapphire in a solid state. A simulation model based on Finite Element Method (FEM) was established to describe the welding process. This method effectively minimized interfacial thermal stress and preserved the single-crystal integrity of sapphire. Compared to conventional bilateral melting (BM), UM welding increased the cracking load by 703 % and enhanced shear strength by 70 %. Elemental and microstructural analyses confirmed the formation of a stable (Cr, Al)<sub>2</sub>O<sub>3</sub> transition layer in UM weld. Failure mechanisms changed from brittle fracture within sapphire to ductile failure in SS304, ensuring superior mechanical performance. The proposed UM method demonstrates significant potential for high-reliability sapphire-metal welding in industries and provides a novel inspiration for laser welding mechanisms.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 897-905"},"PeriodicalIF":6.1,"publicationDate":"2025-03-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143611121","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Prediction method for residual stress in face gear generating grinding based on a unified thermo-mechanical computational unit with discrete grains
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-12 DOI: 10.1016/j.jmapro.2025.03.016
Xiaofan Ma , Zhiqin Cai , Jingyang Li , Zhengminqing Li , Zhisheng Li , Song Gao
{"title":"Prediction method for residual stress in face gear generating grinding based on a unified thermo-mechanical computational unit with discrete grains","authors":"Xiaofan Ma ,&nbsp;Zhiqin Cai ,&nbsp;Jingyang Li ,&nbsp;Zhengminqing Li ,&nbsp;Zhisheng Li ,&nbsp;Song Gao","doi":"10.1016/j.jmapro.2025.03.016","DOIUrl":"10.1016/j.jmapro.2025.03.016","url":null,"abstract":"<div><div>Grinding residual stress is a crucial indicator of surface integrity. Nevertheless, most previous studies regarding residual stress adopted inconsistent computational units: the interface area between the grinding wheel and the workpiece for thermal stress, and the individual grain for mechanical stress. This inconsistency leads to insufficient accuracy of residual stress estimation. To tackle this issue, this study presents a prediction method for residual stress based on a unified thermo-mechanical computational unit with discrete abrasive grains, capable of predicting the grinding residual stress field with intricate details. In the calculation process, the heat flux modeling and the grinding force modeling of different grinding stages are unified innovatively, and the theoretical derivation of the micro-scale detailed grinding zone temperature is achieved. Moreover, an innovative analytical method for thermal and mechanical stress based on individual grains is developed, taking into account the effects of discrete abrasive grains and their grinding stages, with a unified calculation unit for grinding residual stress. The accuracy of the suggested method is confirmed by using the generating grinding of face gear, achieving an error rate of no more than 14.24 %. The results show that the grinding temperature field and the mechanical-thermal residual stress not only have the characteristics of nonlinear, discrete and locally closed, but also regionally and unevenly distributed. The proposed residual stress prediction method enhances researchers' understanding of the grinding residual stress and has important implications for improving the surface integrity.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 865-884"},"PeriodicalIF":6.1,"publicationDate":"2025-03-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143611122","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A critical review on advanced welding technologies to fabricate test blanket modules and irradiation damage behaviour of the welded joints in nuclear fusion applications
IF 6.1 1区 工程技术
Journal of Manufacturing Processes Pub Date : 2025-03-12 DOI: 10.1016/j.jmapro.2025.03.025
Hangbiao Mi , Jianguo Ma , Lingyun Feng , Wei Guo , Binyan He
{"title":"A critical review on advanced welding technologies to fabricate test blanket modules and irradiation damage behaviour of the welded joints in nuclear fusion applications","authors":"Hangbiao Mi ,&nbsp;Jianguo Ma ,&nbsp;Lingyun Feng ,&nbsp;Wei Guo ,&nbsp;Binyan He","doi":"10.1016/j.jmapro.2025.03.025","DOIUrl":"10.1016/j.jmapro.2025.03.025","url":null,"abstract":"<div><div>Nuclear fusion is heralded as the ultimate energy source for the future of humanity. Test blanket module (TBM) is one of the critical components in International Thermonuclear Experimental Reactor (ITER) to regenerate enough tritium to keep fusion reactions going in a steady and self-sufficient mode. Reduced activation ferritic/martensitic (RAFM) steels and austenitic stainless steels are widely employed in the fabrication of TBM structure components. Welding technology is crucially important for TBM manufacturing due to the large size and high complexity. As the most vulnerable part of the component, the welded joints are prone to fracture earlier than the base materials in extreme service environments. In this context, this review systematically examines the development of RAFM and austenitic stainless steels used for nuclear fusion worldwide and their irradiation damage mechanisms. Furthermore, this review highlights the welding technologies for structural materials, discussing the effects of heat treatment and irradiation on the microstructure and mechanical properties evolution of the welded joints. Additionally, the urgency of developing specific filler materials and systematically studying the irradiation damage behaviour of RAFM/316LN dissimilar steels welded joints are emphasized. Finally, the review concludes by discussing recent advancements and further development trends in TBM's fabrication. The review could provide theoretical foundations for the fabrication of high-performance TBMs and data support for the safe operation of nuclear fusion reactors.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"141 ","pages":"Pages 829-864"},"PeriodicalIF":6.1,"publicationDate":"2025-03-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143600533","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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