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Influence of 2D solid lubricants on mechanical and tribological behaviour of Al 7XXX series metal matrix composites: A comprehensive review 二维固体润滑剂对 Al 7XXX 系列金属基复合材料机械和摩擦学行为的影响：综述
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-07-23 DOI: 10.1177/17515831241265341
Sudheer Reddy Beyanagari, Arulvel Sivalingam, Jayakrishna Kandasamy, J. Katiyar
{"title":"Influence of 2D solid lubricants on mechanical and tribological behaviour of Al 7XXX series metal matrix composites: A comprehensive review","authors":"Sudheer Reddy Beyanagari, Arulvel Sivalingam, Jayakrishna Kandasamy, J. Katiyar","doi":"10.1177/17515831241265341","DOIUrl":"https://doi.org/10.1177/17515831241265341","url":null,"abstract":"Aluminium alloys (Al 7XXX), due to their low hardness and poor friction-wear behaviour have restricted structural and tribological applications. Hence, researchers are now focusing on 2D solid lubricants as reinforcement in Al 7XXX metal matrix composites to enhance their mechanical and tribological properties. 2D solid lubricants possess better hardness, self-lubrication, low friction, high wear resistance, and higher thermal stability. This article reports the influence of 2D solid lubricants on the mechanical and tribological behaviour of Al 7XXX Series metal matrix composites fabricated by different techniques available for Al MMCs. This article also, details the causes of mechanical and tribological failures in Al 7XXX MMCs, aiding research in overcoming such issues for novel Al-reinforced 2D solid lubricant MMCs. In addition, various wear mechanisms like delamination, adhesive, and oxidative wear reported for the Al 7XXX metal matrix composites at various tribological conditions are comprehensively presented in this review article.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":"72 9","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-07-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141810713","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Ag content on the friction and wear properties of electrodeposited self-lubricating Ni–Ag coating 银含量对电沉积自润滑镍银涂层摩擦和磨损性能的影响
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-05-24 DOI: 10.1177/17515831241256494
Banti Chauhan, Vijay Navaratna Nadakuduru, Brij Mohan Mundotiya
{"title":"Effect of Ag content on the friction and wear properties of electrodeposited self-lubricating Ni–Ag coating","authors":"Banti Chauhan, Vijay Navaratna Nadakuduru, Brij Mohan Mundotiya","doi":"10.1177/17515831241256494","DOIUrl":"https://doi.org/10.1177/17515831241256494","url":null,"abstract":"Thin film coatings are required to improve the performance of components to resist harsh environments as the modern industry grows. In this study, Ni–Ag coatings with various Ag content were deposited on the Cu surface using an electrodeposition technique. The Ni–Ag coatings were deposited to enhance the tribological properties of the coatings and increase the service life of the friction-sliding components. Ni–6wt%Ag, Ni–8wt%Ag, and Ni–10wt%Ag coatings were deposited. A solid solution of Ni–Ag was formed in the coatings. As the concentration of NiSO4 decreased in the electrolyte, the content of Ag in the coatings increased with the granular morphological characteristics. The increase in Ag content reduces the coefficient of friction (CoF) on comparing the initial running-in period and is stable after some time. The initial decrease was due to the surface roughness. The CoF and wear rate were low for all Ag contents compared to the copper substrate due to the effect of Ag solid lubricant material in prepared coatings.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":"70 9","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141101789","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tribological characterisation of 6061 aluminium alloy reinforced with submicron alumina particle under solid lubrication at room temperature 用亚微米氧化铝颗粒强化的 6061 铝合金在室温固体润滑条件下的摩擦学特性分析
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-05-08 DOI: 10.1177/17515831241251958
A. Al-Qutub, Ahmed Alhamed, M. A. Samad
{"title":"Tribological characterisation of 6061 aluminium alloy reinforced with submicron alumina particle under solid lubrication at room temperature","authors":"A. Al-Qutub, Ahmed Alhamed, M. A. Samad","doi":"10.1177/17515831241251958","DOIUrl":"https://doi.org/10.1177/17515831241251958","url":null,"abstract":"The tribological behaviour of aluminium (Al) 6061 alloy reinforced with 20% submicron (0.7 µm) alumina (Al2O3) particles has been investigated at room temperature under solid lubricated conditions of graphite and molybdenum disulphide (MoS2). Pin-on-disc wear tests were carried out at various stresses, with the composite pin sliding against an AISI 4041 steel counterface disc. At room temperature and under low and moderate loads, graphite proved to be effective in reducing wear rate by a factor of 6 and coefficient of friction from 0.50 ± 0.01 to 0.20 ± 0.01. Under MoS2 lubrication, the wear rate and coefficient of friction were significantly reduced at all tested loads (5 to 110 N), indicating that MoS2 is an effective lubricant in reducing wear rate by a factor of 40 and coefficient of friction from 0.50 ± 0.01 to 0.06 ± 0.01 for the composite at all loads.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":"8 4","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141001515","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tribological characteristics and film behaviour of polytetrafluoroethylene in jatropha with sodium dodecyl sulphate as surfactant 以十二烷基硫酸钠为表面活性剂的麻风树中聚四氟乙烯的摩擦学特性和薄膜性能
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-04-13 DOI: 10.1177/17515831241241943
A. C. Opia, Mohd Fadzli Bin Abdollah, H. Amiruddin, Ibham Veza
{"title":"Tribological characteristics and film behaviour of polytetrafluoroethylene in jatropha with sodium dodecyl sulphate as surfactant","authors":"A. C. Opia, Mohd Fadzli Bin Abdollah, H. Amiruddin, Ibham Veza","doi":"10.1177/17515831241241943","DOIUrl":"https://doi.org/10.1177/17515831241241943","url":null,"abstract":"In this research, a bio lubricant was developed utilising eco-friendly constituents of jatropha oil, polytetrafluoroethylene (PTFE) and sodium dodecyl benzenesulphonate (SDBS), characterised and tested with four-ball tribometer under ASTM D2783 standard. The tribological performance in terms of friction, wear, load carrying ability and evaluation of the film behaviour on stability and strength was conducted. According to Fourier transform infrared spectroscopy (FT-IR) of the study, the presence of the two additives in base jatropha oil demonstrated good functional groups desired for lubricant lubricity. In comparison to base jatropha under 40 kg and 1200 rpm, blended 1 wt-% PTFE + 0.8 wt-% SDBS additives produced an outstanding reduction in coefficient of friction (61.4%) and good load carrying strength among all the samples tested, but commercial shell oil (CSO) outperformed under wear resisting potential. Scanning electron microscopy (SEM) and a 3D surface profilometer were used to examine the rubbed surfaces. Findings indicate that the boundary film on the worn surface was made up of PTFE and SDBS nanoparticles that deposited film elements of sulphur and higher carbon content. The decrease in the percentage of iron (Fe) indicates that tribo-pairs were separated from direct contact under additives usage. According to the research, adding an anti-wear substance to the new formulation could increase wear protection, thus effectively making it comparable with CSO counterpart.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":"27 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-04-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140707548","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Investigation of physical, mechanical, tribological and biodegradable properties of hybrid natural fibre reinforced polymer composite 混合天然纤维增强聚合物复合材料的物理、机械、摩擦学和生物降解特性研究
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-04-01 DOI: 10.1177/17515831241241945
Pravesh Ravi, Eakambaram Arumugam, J. Katiyar
{"title":"Investigation of physical, mechanical, tribological and biodegradable properties of hybrid natural fibre reinforced polymer composite","authors":"Pravesh Ravi, Eakambaram Arumugam, J. Katiyar","doi":"10.1177/17515831241241945","DOIUrl":"https://doi.org/10.1177/17515831241241945","url":null,"abstract":"This study has investigated the effect of natural fibres such as kenaf, coconut and jute and their combination as reinforced in an epoxy polymer matrix natural fiber reinforced polymer (NFRP) on mechanical properties (impact, flexural, tensile strength and hardness), thermal stability, tribological properties and biodegradability. The raw fibres were chemically treated with 3% NaOH for 24 h, and 10 wt.% was blended in the epoxy matrix. Further, a composite surface morphology and fibre dispersion were analysed using a scanning electron microscope. An improvement of an average of 30.39%, 1157.7% and 30.98% in impact strength, hardness and tensile strength, respectively, compared to pure epoxy composite. Further, the tribological study has shown a lesser frictional coefficient (∼0.275) in hybrid NFRP than in other composites where EN31 Steel disc is used as the counterbody. Moreover, the mixed NFRP has demonstrated excellent biodegradable properties compared to other NFRP and pure composites.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":"105 ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140792500","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
An investigation on using artificial intelligence models to predict crater wear of tungsten carbide tool 使用人工智能模型预测硬质合金刀具凹坑磨损的研究
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-03-28 DOI: 10.1177/17515831241241947
Abd El Hedi Gabsi, Safa Mathlouthi, Chokri Ben Aissa
{"title":"An investigation on using artificial intelligence models to predict crater wear of tungsten carbide tool","authors":"Abd El Hedi Gabsi, Safa Mathlouthi, Chokri Ben Aissa","doi":"10.1177/17515831241241947","DOIUrl":"https://doi.org/10.1177/17515831241241947","url":null,"abstract":"In this study, artificial intelligence (AI) tools were utilised to predict and analyse the progression of crater wear in cutting tools made of tungsten carbide during machining of aluminium 7075 alloy with a CNC lathe. The study investigated the impact of corner radius, feed rate, cutting speeds, and cut depth on the wear of the tools. Thirty experiments were conducted, with 24 used for training 11 independent AI models and the remaining 6 used for testing. This study stands out for its novelty as it pioneers the evaluation of 11 distinct AI models for the prediction of tool wear. With a high level of accuracy and a lower average deviation, the most effective model identified in this study was the gradient boosting model. By integrating AI algorithms into manufacturing processes, the monitoring of tool wear becomes more efficient, leading to reduce experiments, minimise testing costs, predict tool life, prevent failures, and boost productivity.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":"84 15","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-03-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140370899","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Carboxylated cellulose nanofibrils based on banana rachis as additive in oil-based emulsion coolant for effective flank wear reduction in lathe operation 以香蕉茎为基础的羧化纤维素纳米纤维作为油基乳液冷却剂的添加剂，可有效减少车床操作中的侧面磨损
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-03-28 DOI: 10.1177/17515831241241944
N. Mushi, George Gasper Temu, Neema Msuya
{"title":"Carboxylated cellulose nanofibrils based on banana rachis as additive in oil-based emulsion coolant for effective flank wear reduction in lathe operation","authors":"N. Mushi, George Gasper Temu, Neema Msuya","doi":"10.1177/17515831241241944","DOIUrl":"https://doi.org/10.1177/17515831241241944","url":null,"abstract":"Nitro-oxidized carboxylated cellulose nanofibrils (NOCNFs) from the banana rachis are employed in oil-emulsion coolant as an additive. The concentrations of NOCNF were 0.1, 0.2, 0.3 wt. %. The cutting parameters include the spindle speeds and depth of cut. The temperature and wear reduction were significant. The temperature at the tool flank decreased from 119°C to 76°C, corresponding to an 11% reduction in wear at the depth of cut co. 2 mm and spindle speed of 1330 rpm. The viscosity of the nanofluid and the corrosion of the low-carbon mild steel specimen are discussed. Arguably, a stable NOCNF nanofluid suspension is good against wear even at elevated temperatures. Interestingly, these results occurred at a lower NOCNF concentration co. 0.3% wt. compared to 1–2 wt. % from Al2O3 nanoparticles in literature. In this paper, banana rachis nanofibrils are attractive for developing of effective and environmentally friendly additives from biomass.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":"78 13","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-03-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140371130","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Investigation on the dry sliding friction and wear properties of Fe-ZrO2 composite 关于 Fe-ZrO2 复合材料干摩擦和磨损特性的研究
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-01-17 DOI: 10.1177/17515831231216073
Pushkar Jha, DK Sinha, Sudesh Singh, Devendra Kumar
{"title":"Investigation on the dry sliding friction and wear properties of Fe-ZrO2 composite","authors":"Pushkar Jha, DK Sinha, Sudesh Singh, Devendra Kumar","doi":"10.1177/17515831231216073","DOIUrl":"https://doi.org/10.1177/17515831231216073","url":null,"abstract":"The present work investigated the wear behaviour of powder metallurgy-processed ZrO2 (10 wt.%) reinforced Fe-based metal matrix composite under dry sliding conditions. The friction and wear properties were evaluated under varying loads and sliding speeds ranging from 5 to 10 N, and 0.75 to 1.25 m/s, respectively. The wear tests were performed against a counter face of EN31 steel (HRC 60) employing pin-on-disc tribometer under room temperature. Microstructural examination of the composite by field-emission scanning electron microscopy (FE-SEM), equipped with energy dispersive spectroscopy (EDS), displayed the presence as well as a homogeneous dispersion of reinforcement phase into the matrix. At a particular load and sliding speed, transition behaviour was observed in the coefficient of friction, whereas wear rate increased with increasing load and sliding speed. The analysis of worn surface indicated that the adhesive wear was dominant at relatively high operating conditions, while abrasive wear remained operative at lower load and sliding speed.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":" 556","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-01-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139617882","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study of the boundary friction of high-strength steel during the cold rolling 冷轧过程中高强度钢的边界摩擦研究
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-01-17 DOI: 10.1177/17515831231216387
Masahiro Shimura, Naoki Yamashita, Masahiro Hino, Takayuki Otsuka, Tomoko Hirayama
{"title":"Study of the boundary friction of high-strength steel during the cold rolling","authors":"Masahiro Shimura, Naoki Yamashita, Masahiro Hino, Takayuki Otsuka, Tomoko Hirayama","doi":"10.1177/17515831231216387","DOIUrl":"https://doi.org/10.1177/17515831231216387","url":null,"abstract":"Skidding, which causes strip-surface defects between rolls and strips, is more likely to occur during the cold rolling of high-strength steel (HSS) than during that of ordinary steel. This occurs when the friction coefficient between them is low. However, the cause of the low friction coefficient during the cold rolling of HSS necessitates further investigation. This study conducted rolling tests using a synthetic hydrocarbon with oleic acid and methyl oleate as friction modifiers to compare the boundary friction coefficients of HSS and ordinary steel. Consequently, the friction coefficient of the HSS was lower than that of ordinary steel, regardless of the type of friction modifier applied. Furthermore, neutron reflectometry revealed that thicker adsorption films were formed on the HSS than on ordinary steel. Moreover, the thicker friction modifier film formation on HSS than on ordinary steel probably resulted in a lower friction coefficient during the cold rolling of HSS.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":" 415","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-01-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139617967","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of dilution on the microstructure and high-temperature wear resistance of self-lubricating nickel alloy claddings 稀释对自润滑镍合金包层微观结构和高温耐磨性的影响
Tribology - Materials, Surfaces & Interfaces Pub Date : 2024-01-15 DOI: 10.1177/17515831231212632
S. Gudala, Uzwalkiran Rokkala, Subba Rao Medabalimi, R. M.R., Konovalov Sergey Valerievich
{"title":"Effect of dilution on the microstructure and high-temperature wear resistance of self-lubricating nickel alloy claddings","authors":"S. Gudala, Uzwalkiran Rokkala, Subba Rao Medabalimi, R. M.R., Konovalov Sergey Valerievich","doi":"10.1177/17515831231212632","DOIUrl":"https://doi.org/10.1177/17515831231212632","url":null,"abstract":"In this study, the impact of substrate dilution on the microstructure and tribological properties of tungsten inert gas (TIG)-deposited self-lubricating claddings was investigated. The dilution of Ti content on cladding increased as the TIG current increased, and the microhardness of the cladding decreased. The content of intermetallic phases such as TiNi and TiC increased with the increase in TIG current. The tribological studies revealed that coating dilution at higher TIG currents has prominent effects on wear behaviour at elevated temperatures. In both clads, the percentage decrease in hardness from higher TIG current to lower TIG current was noted as 31%. The higher dilution of Ti content in the cladding was found to be beneficial in tribological studies performed, especially at higher temperatures (≥400). Also, solid lubricants such as MoS2 and BaF2 encapsulation in the nickel alloy were found to be beneficial at both low and high temperatures.","PeriodicalId":131619,"journal":{"name":"Tribology - Materials, Surfaces & Interfaces","volume":" 3","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-01-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139623194","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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