{"title":"De-chlorination of poly(vinyl) chloride using Fe2O3 and the improvement of chlorine fixing ratio in FeCl2 by SiO2 addition","authors":"Lan Hong, Tai-lin Li, Lin-hai Ye","doi":"10.1515/htmp-2022-0299","DOIUrl":"https://doi.org/10.1515/htmp-2022-0299","url":null,"abstract":"Abstract A quantitative investigation of poly(vinyl) chloride (PVC) de-chlorination using Fe2O3, together with the impact of SiO2 addition on the co-pyrolysis of PVC and Fe2O3, was conducted below 673 K in an Ar atmosphere aiming to cut the emission of gaseous Cl⁻ products. It was found that chlorine in PVC can be fixed in FeCl2 by the reaction between PVC and Fe2O3. The co-pyrolysis of PVC and Fe2O3 proceeds in two stages with a temperature boundary of around 543 K. Below 543 K, a direct reaction occurs between PVC and Fe2O3, resulting in a small mass loss ratio and some extent of chlorine fixing ratio in FeCl2. However, above 543 K, PVC starts to decompose to release gaseous H2, HCl, etc., which react with Fe2O3 through two possible pathways to form FeCl2. In Pathway 1, first Fe2O3 is reduced to Fe3O4 by H2, followed by the chlorination of Fe3O4 to FeCl2 by HCl. In Pathway 2, first Fe2O3 is chlorinated to FeCl3 by HCl, followed by the reduction of FeCl3 to FeCl2 by H2. The chlorine fixing ratio in FeCl2 and the volatile generation ratio increase with decreasing PVC content in the initial mixtures. The addition of SiO2 promotes the chlorine fixing ratio in FeCl2 and volatile generation, and the impact gets stronger with decreasing PVC content in the mixtures. The chlorine fixing ratio is increased from 70.8 to 82.6% by SiO2 addition for the mixtures containing 25% PVC, whereas the difference in the chlorine fixing ratio in FeCl2 caused by SiO2 addition is negligible for the mixtures containing 90% PVC. Fayalite (Fe2SiO4) was not detected in the solid residues after the experiments. After separating FeCl2 using water leaching, the filter residue, a composite of iron oxide and conjugated polyene, can be used as a raw material for iron-making.","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":"6 10","pages":""},"PeriodicalIF":1.5,"publicationDate":"2024-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139455548","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Hongbo Liu, Rongyuan Xie, Min Li, CaiDong Zhang, Hong-Liang Yao, Zhiqiang Tian, Hai Yang, Zhanlian Liu, Qian Wang, Junyang Kang
{"title":"Analysis of the evolution law of oxide inclusions in U75V heavy rail steel during the LF–RH refining process","authors":"Hongbo Liu, Rongyuan Xie, Min Li, CaiDong Zhang, Hong-Liang Yao, Zhiqiang Tian, Hai Yang, Zhanlian Liu, Qian Wang, Junyang Kang","doi":"10.1515/htmp-2022-0257","DOIUrl":"https://doi.org/10.1515/htmp-2022-0257","url":null,"abstract":"Abstract The number density, size and composition of inclusions in U75V heavy rail steel during ladle furnace (LF)–RH refining process were studied by an Aztec-Feature inclusion automatic software which equipped with a field emission microscope. The results showed that the MnO–SiO2–Al2O3-type inclusions were the main inclusions at LF start. The MnO–SiO2–Al2O3-type inclusions were transformed into the CaO–SiO2–Al2O3-type inclusions during the LF refining process because of the Ca and Al elements which were brought by ferroalloy. At the RH start stage, the main inclusions were CaO–SiO2–Al2O3-type inclusions with low melting temperature and CaO–MgO–Al2O3-type inclusions with high melting temperature in the sample. And, the CaO–MgO–Al2O3-type inclusions were obviously removed during RH vacuum treatment. The average compositions of CaO–SiO2–Al2O3-type inclusions had no obvious change from RH vacuum holding for 15 min, RH vacuum break to RH soft blowing.","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":" ","pages":""},"PeriodicalIF":1.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44059001","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Soft sensor method of multimode BOF steelmaking endpoint carbon content and temperature based on vMF-WSAE dynamic deep learning","authors":"Luan Yang, Hui Liu, Fugang Chen","doi":"10.1515/htmp-2022-0270","DOIUrl":"https://doi.org/10.1515/htmp-2022-0270","url":null,"abstract":"Abstract The difficulty of endpoint determination in basic oxygen furnace (BOF) steelmaking lies in achieving accurate real-time measurements of carbon content and temperature. For the characteristics of serious nonlinearity between process data, deep learning can perform excellent nonlinear feature representation for complex structural data. However, there is a process drift phenomenon in BOF steelmaking, and the existing deep learning-based soft sensor models cannot adapt to changes in the characteristics of samples, which may lead to their performance degradation. To deal with this problem, considering the characteristics of multimode distribution of process data, an adaptive updating deep learning model based on von-Mises Fisher (vMF) mixture model and weighted stacked autoencoder is proposed. First, the stacked autoencoder (SAE) and vMF mixture model are constructed for complex structural data, which can initially establish nonlinear mapping relationships and division of different distributions. Second, for each query sample, the basic SAE network will perform online adaptive fine-tuning according to its data with the same distribution to achieve dynamic updating. Moreover, each sample is assigned a weight according to its similarity with the query sample. Through the designed weighted loss function, the updated deep network will better match the working conditions of the query sample. Experimental studies with numerical examples and actual BOF steelmaking process data are provided to demonstrate the effectiveness of the proposed method.","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":" ","pages":""},"PeriodicalIF":1.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49019243","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Thermodynamic analysis of vanadium distribution behavior in blast furnaces and basic oxygen furnaces","authors":"Yang He, Chunlin Chen, Xiaodong Yang","doi":"10.1515/htmp-2022-0259","DOIUrl":"https://doi.org/10.1515/htmp-2022-0259","url":null,"abstract":"Abstract Production data from a vanadium (V)-containing titaniferous magnetite (VTM) smelting blast furnace (BF) ironmaking plant and a V-recovering basic oxygen furnace (BOF) shop were collected over a period of 1 year. The corresponding thermodynamics was analyzed in terms of V reduction in the BF operation and V oxidation in the BOF operation. The thermodynamic calculations were performed using the software Multi-Phase Equilibrium (MPE), in which generalized central atom model was introduced into the description of molten slag and applied for the slag database. The effects of operating conditions on V distribution ratios between slag and hot metal/semi-steel were analyzed and compared with the plant data. The simulated results could reproduce the variation of V distribution ratios with slag temperature and composition and provide the guidance for operators to control V distribution behavior for the better process operation.","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":" ","pages":""},"PeriodicalIF":1.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43695877","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of chemical composition and heat treatment on intergranular corrosion and strength of AlMgSiCu alloys","authors":"O. H. Çelik, O. Yücel","doi":"10.1515/htmp-2022-0284","DOIUrl":"https://doi.org/10.1515/htmp-2022-0284","url":null,"abstract":"Abstract The use of aluminum in chassis, bumper, and crash boxes has increased in the last 10 years with an increase in the production of electric vehicles in the automotive industry. The extrusion process has also gained importance because it allows mass production. While basic 6xxx series aluminum alloys such as 6060 and 6063 were used in the early stages of the process, later on, 6005A and 6082 alloys, which provide higher strength, have been used. Alloys with higher strength and crash ability are needed with an increase in safety requirements in automotive. In this study, the effect of chemical composition and heat treatment on the intergranular corrosion strength of 6056 alloys was examined. Another aim of this study is not only to produce high strength and ductility alloy but also to provide good corrosion resistance as automotives are used in different environments for several decades. The 6056 alloys are potential candidate materials for the new-generation electrical vehicles in the automobile industry due to their high strength, weldability, machinability, and impact resistance. Therefore, in our work, we produced 6056 alloy samples in a billet form using the direct chill casting method. Then they were homogenized, and billets were extruded as a box profile. Experimental studies were carried out on 6056 alloys with two different chemical compositions and three different heat treatment conditions (T42, T62, and T76) using Method B of EN ISO 11846 standard for corrosion testing. Crack sizes of metallographic sections from corroded areas were calculated g using a scanning electron microscope. As a result, we found that the addition of Mg to 6056 alloys improves corrosion resistance, while copper reduces it. When Zn is added to the alloys, Mg starts to react with it and forms MgZn2, which increases the corrosion progress. Moreover, when heat treatment is applied at T76 conditions, the alloys demonstrate high corrosion resistance.","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":" ","pages":""},"PeriodicalIF":1.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43288498","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Improvement and prediction on high temperature melting characteristics of coal ash","authors":"Yifan Chai, Xing Gao, Yanfeng Liang, Junjie Wang, Wen-ting Hu, Yi-ci Wang","doi":"10.1515/htmp-2022-0039","DOIUrl":"https://doi.org/10.1515/htmp-2022-0039","url":null,"abstract":"Abstract In order to improve the high temperature melting characteristics of bituminous coal with low ash melting point, three kinds of anthracites were used to improve the ash melting characteristics of blended coal to meet the requirement of blast furnace injection. The complete melting temperature of pulverized coal ash had been calculated by using FactSage thermodynamic calculation software. The results showed that after adding different proportions of anthracite with high ash melting point, the deformation temperature, softening temperature, hemispherical temperature, and flow temperature of the blended coal increased. After adding different proportions of Yang Quan anthracite, compared to Bu Lian Ta bituminous coal, the ash melting point of blended coal increased by 98, 136, 149, and 170 K, respectively. The relationship between the ash melting point of pulverized coal and the calculated value of ash complete melting temperature was obtained as: TST = 0.7098TC + 257.98.","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":" ","pages":""},"PeriodicalIF":1.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43233372","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"SURFACE PROPERTIES OF FLUOROCARBON COATINGS PRODUCED BY LOW-FREQUENCY PLASMATRON AT ATMOSPHERIC PRESSURE","authors":"A. Shvedov, V. Elinson, P. Shchur","doi":"10.1615/hightempmatproc.v27.i3.50","DOIUrl":"https://doi.org/10.1615/hightempmatproc.v27.i3.50","url":null,"abstract":"This paper presents the results of studies conducted on coatings based on thin fluorocarbon films obtained by plasma-enhanced chemical vapor deposition using low-frequency plasmatron and low-temperature plasma at atmospheric pressure. The possibility of forming thin fluorocarbon layers by supplying a cyclohexane/carbon tetrafluoride gas mixture to substrates made of polymeric materials (polyethylene terephthalate and polystyrene) has been demonstrated and the main technological modes of deposition process have been established. The absorption spectra of the obtained coatings were studied, the influence of the gas discharge energy contribution on the concentration of fluorocarbon compounds was established, and the band gap was calculated using the Tauc method. The surface relief of the obtained structures was considered using atomic force microscopy and the root-mean-square deviation of the surface roughness was calculated, which reached a maximum of 36 ± 3 nm. Using the Oliver-Pharr method, the nanohardness and Young's modulus of elasticity of the obtained coatings were calculated, which amounted to 0.447 ± 0.025 and 6.10 ± 0.39 GPa, respectively.","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":"103 1","pages":""},"PeriodicalIF":1.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80644058","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"MODEL OF HEAT TRANSFER AND CRYSTALLIZATION KINETICS IN THE HEAT-AFFECTED ZONE IN VIT 106 ALLOY IN SELECTIVE LASER MELTING","authors":"M. Gridnev, R. Khmyrov","doi":"10.1615/hightempmatproc.2023048119","DOIUrl":"https://doi.org/10.1615/hightempmatproc.2023048119","url":null,"abstract":"","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":"1 1","pages":""},"PeriodicalIF":1.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81437547","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Study on vibration and temperature rise characteristics of full ceramic ball bearings under high temperature conditions","authors":"Jian Sun, Renyun Guan, Jinmei Yao, Xin Fang, Zhe Zhang, Guangxiang Zhang","doi":"10.1615/hightempmatproc.2023048090","DOIUrl":"https://doi.org/10.1615/hightempmatproc.2023048090","url":null,"abstract":"","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":"20 1","pages":""},"PeriodicalIF":1.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73688742","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ruxing Shi, Xingsheng Yu, Huiqin Chen, Y. Jiao, Juan Chen, Fei Chen, Sizhe He
{"title":"Research on the behaviour and mechanism of void welding based on multiple scales","authors":"Ruxing Shi, Xingsheng Yu, Huiqin Chen, Y. Jiao, Juan Chen, Fei Chen, Sizhe He","doi":"10.1515/htmp-2022-0271","DOIUrl":"https://doi.org/10.1515/htmp-2022-0271","url":null,"abstract":"Abstract As the core foundation of major national equipment, large forgings have a great influence on the national economic construction, the development of national defence equipment and the development of modern cutting-edge science and technology. In the production of large forgings, welding the internal void of forgings is a technical problem that directly affects the quality of large forgings. In view of the phenomenon of void welding in large forgings, the behaviour and mechanism of void welding were deeply studied based on the stretching test and molecular dynamics simulation, combined with a lot of theoretical analysis. The results show that multi-pass stretching deformation is a kind of plastic deformation process which can eliminate void defects. When the forging ratio reaches 2.2, the void can be welded completely and the tensile strength can be restored to the level of the matrix. With the increase of compression deformation, the stress will increase sharply, especially at the grain boundary. In addition, the main void welding mechanism of 30Cr2Ni4MoV steel is the recrystallization and grain growth mechanism. Recrystallization and grain growth are of great significance for promoting the reduction of void volume and realizing metallurgical bonding of the interface.","PeriodicalId":12966,"journal":{"name":"High Temperature Materials and Processes","volume":" ","pages":""},"PeriodicalIF":1.5,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41784716","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}