Xiaoxiao Sun, David Abbott, Abhay Vir Singh, P. Gauthier, Bobby Sethi
{"title":"Numerical Investigation of Potential Cause of Instabilities in a Hydrogen Micromix Injector Array","authors":"Xiaoxiao Sun, David Abbott, Abhay Vir Singh, P. Gauthier, Bobby Sethi","doi":"10.1115/gt2021-59842","DOIUrl":"https://doi.org/10.1115/gt2021-59842","url":null,"abstract":"\u0000 Hydrogen micromix combustion is a promising concept to reduce the environmental impact of both aero and land-based gas turbines by delivering carbon-free and ultra-low-NOx combustion. The high-reactivity and wide flammability limits of hydrogen in a micromix combustor can produce short and small diffusion flames at lean overall equivalence ratios.\u0000 There is limited published information on the instabilities of such hydrogen micromix combustors. Diffusion flames are less prone to flashback and autoignition problems than premixed flames as well as combustion dynamics issues. However, with the high laminar flame speed of hydrogen, lean fuel air ratio (FAR) and very compact flames, the risk of combustion dynamics for micromix flames should not be neglected. In addition, the multi-segment array arrangement of the injectors could result in both potential causes and possible solutions to the instabilities within the combustor.\u0000 This paper employs numerical simulations to investigate potential sources of instabilities in micromix flames by modelling an extended array of injectors, represented by either single or multiple injectors with appropriate boundary conditions at elevated pressure and temperature. Both RANS and LES simulations were performed and used to derive the Flame Transfer Function (FTF) of the micromix flames to inform lower order thermoacoustic modelling of micromix combustion. LES simulations indicate that the gain of the FTF is lower than predicted from the RANS simulations indicating a lower risk of high frequency thermoacoustic issues than suggested by RANS.\u0000 When LES simulations are conducted for certain representative configurations it is observed that there are persistent high-frequency instabilities due to the interaction of the flames. This phenomenon is not observed when only a single injector is modelled. LES simulations for two injectors are conducted with various geometries and radial boundary conditions to identify the cause of the instabilities. It is concluded that the observed high-frequency instabilities are related to aerodynamic jet instabilities enhanced by both aerodynamic and acoustic feedback and key geometric features affecting the occurrence of the instabilities are identified. Only transient simulations such as LES are able to capture such effects and RANS simulations typically used in early stage design will not identify this issue.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"9 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115664859","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Amirhossein Eftekharian, R. P. Panakarajupally, G. Morscher, Dade Huang, F. Abdi, Sung R. Choi
{"title":"Erosion Evaluation of Gas-Turbine Grade CMC’s at Room and Elevated Temperatures","authors":"Amirhossein Eftekharian, R. P. Panakarajupally, G. Morscher, Dade Huang, F. Abdi, Sung R. Choi","doi":"10.1115/gt2021-59782","DOIUrl":"https://doi.org/10.1115/gt2021-59782","url":null,"abstract":"\u0000 The objective of this study is to predict ceramic matrix composites (CMCs) erosion behavior and Retained Strength (RS) under environmental conditions using an Integrated Computational Material Engineering (ICME) physics-based approach.\u0000 The state-of-the-art erosion analysis using phenomenological algorithms and Finite Element Models (FEM) models follows a test duplication methodology and is not able to capture the physics of erosion.\u0000 In this effort, two CMC systems are chosen for Erosion evaluation: (a) Oxide/Oxide N720/alumina; and (b) MI SiC/SiC. Experiments are conducted at room and elevated temperatures (RT/ ET). Erosion testing considers: (i) a high velocity oxygen fuel (HVOF) burner rig for ET, and (ii) a pressurized helium impact gun for RT. Erodent particles are chosen as alumina and garnet. Experimental observations show that the type of erodent materials affects CMC erosion degradation at ET. Alumina exhibits to be an effective erodent for maintaining a solid phase particle erosion, while Garnet, experiences some degree of melting. Erosion of the oxide/oxide composite is more severe for the same erodent, temperature, mass, and velocity conditions than the MI SiC/SiC composite for all conditions tested. In general, increasing erosion temperature results in increasing erosion rate for the same erodent mass/velocity condition.\u0000 In conjunction with experiments, a computational Multi-Scale Progressive Failure Analysis (MS-PFA) is also used to predict erosion of the above-mentioned material systems at RT/ET. The MS-PFA augments FEM by a de-homogenized material modeling that includes micro-crack density, fiber/matrix, interphase, and degrades both fiber and matrix simultaneously during the erosion process. Erodent particles are modeled by Smooth Particle Hydrodynamic (SPH) elements. Erosion evolution in CMCs considering strain rate effect predicts a) spallation, b) mass-loss, and c) damages in fiber, matrix, and their interphase. ICME modeling is capable of predicting the erosion process and reproducing the test observation for the MI SiC/SiC at RT, where: a) erodent particles break up the layer of matrix covering fiber due to interlaminar shear (delamination); b) fiber is fractured because of brittle behavior; c) the process (erosion tunneling) continues till it gets to the next thick matrix layer that slows down the tunneling; and d) Erosion tunnel widens as exposed fiber layers are removed (eroded). Simulations are also performed for erosion of the oxide/oxide due to glass beads at RT and ET. Predictions show that erosion rate is lower at ET because voids in the CMC vanish and the glass beads are less effective at ET. Finally, prediction of retained strength of eroded CMC test specimens is predicted by MS-PFA.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"33 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124896797","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Otto, Manoj Prabakar Sargunaraj, Adil Riahi, J. Kapat
{"title":"A Novel Long-Duration Hydrogen Storage Concept Without Liquefaction and High Pressure Suitable for Onsite Blending","authors":"M. Otto, Manoj Prabakar Sargunaraj, Adil Riahi, J. Kapat","doi":"10.1115/gt2021-59393","DOIUrl":"https://doi.org/10.1115/gt2021-59393","url":null,"abstract":"\u0000 Hydrogen is typically stored as a low-pressure cryogenic liquid or as a high-pressure gas. Both approaches come with technical challenges that complicate the implementation of such systems at the actual power plant scale. Cryogenic liquids can provide high energy and volume densities but require complex storage systems to limit boil-off. That makes such liquid tanks complex, large, and heavy which in turn drives up capital cost. Furthermore, expensive liquefaction equipment is required, too. The liquefaction process is highly energy-intensive, approximately 35% of the fuel energy, hence, reduces the net performance of gas turbine power plants using such hydrogen storage approaches. Conversely, high-pressure gas storage bottles are less complex and can be kept at room temperature. However, they require a thick wall to withstand the high pressure which makes them considerably heavy as well. Furthermore, the energy densities associated with gas storage are dramatically lower than for cryogenic liquids, even at high pressures up to 700 bar.\u0000 The present study presents and discusses a novel concept for storing hydrogen to be used in gas turbine power plants. Proposed technology enables the storage of hydrogen close to cryogenic density without the need for high pressure or liquefaction and the delivery to the gas turbine asset can be at engine pressure so that no gas compression is required. It is believed that the capacity of the storage system scales easily so that hydrogen can be stored for long durations from daily to monthly cycles which correspond to 10 to 100 hours, respectively. Besides a SWOT analysis, a system will be described that would integrate into the existing OEM infrastructure and allows the blending of hydrogen and natural gas between ratios between 30% and 100%. Specifications will be provided for the storage system and analyzed for a gas turbine power plant with 100 MW.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"66 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115110548","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Laminar Flame Speed Measurements of Hydrogen/Natural Gas Mixtures for Gas Turbine Applications","authors":"Gihun Kim, Ritesh Ghorpade, Subith S. Vasu","doi":"10.1115/gt2021-58870","DOIUrl":"https://doi.org/10.1115/gt2021-58870","url":null,"abstract":"\u0000 Due to the increasingly challenging carbon emission reduction targets, hydrogen-containing fuel combustion is gaining the energy community’s attention, as highlighted recently in the U.S. Department of Energy’s (DOE) Hydrogen Program Plan [1]. Though fundamental and applied research of hydrogen-containing fuels has been a topic of research for several decades, there are knowledge-gaps and unexplored fuel blend combustion characteristics at conditions relevant to modern gas turbine combustors. Hydrogen will be burned directly or as mixtures with natural gas (NG) and/or ammonia (NH3) in these devices. Fundamental research on the combustion of hydrogen (H2) containing fuels is still essential, especially to overcome or accurately predict challenges such as nitrogen oxides (NOx) reduction and flashback and develop fuel flexible combustors for a prosperous hydrogen economy. We focused our investigation on a natural gas and hydrogen mixture. Measurements of laminar burning velocity (LBV) are necessary for these fuels to understand their applicability in the turbines and other engines. In this study, the maximum rate of pressure rise and LBV of methane (CH4), CH4/H2, natural gas, and natural gas/H2 mixture were measured in synthetic air. The experimental conditions were at an initial pressure of 1 atm and an initial temperature of 300 K. A realistic natural gas composition from the field was used in this study and consisted of CH4 and other alkanes. The experimental data were compared with simulations carried out with detailed chemical kinetic mechanisms.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"3 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122360577","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Ganiger, M. Pandey, Rahul Wagh, Rakesh Govindasamy
{"title":"Gas Turbine Based Electric Vehicle Charging Station","authors":"M. Ganiger, M. Pandey, Rahul Wagh, Rakesh Govindasamy","doi":"10.1115/gt2021-60176","DOIUrl":"https://doi.org/10.1115/gt2021-60176","url":null,"abstract":"\u0000 Transition towards electric vehicles (EV) is the key enabler for fighting against climate change as well as for sustainable future. However, to build more confidence on EV transition, availability of charging infrastructure is key. One of the important criterions for vehicle charging station is to have a stable electricity source that can meet varying charging demand. The paper attempts to explore the eco-system of self-sustainable and quasi-renewable charging infrastructure.\u0000 This paper outlines a circular economy model for EV charging station (EVCS) using a gas turbine from the Baker Hughes™ portfolio. The proposed solution includes Solid Oxide Electrolyzer and a carbon capture unit, integrated to the gas turbine. This integrated system is decarbonized using the hydrogen generated by the electrolysis unit.\u0000 Proposed solution on EVCS can charge about 1500 EVs in half a day of operation (50% power split). Solution is lucrative and has attractive return on investment. The solution here is having high power density, compared to the actual renewable energy dependent charging stations. The solution is flexible to incorporate Power-to-X conversions. Modular nature of the solution makes it easy to implement in city limits as well as in remote locations, along the highways, where grid availability can be challenging.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"55 10 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122564056","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Micromechanical Modeling Tension-Compression Fatigue Hysteresis Loops Model of Fiber-Reinforced Ceramic-Matrix Composites Considering Fibers Failure","authors":"Longbiao Li","doi":"10.1115/gt2021-58485","DOIUrl":"https://doi.org/10.1115/gt2021-58485","url":null,"abstract":"\u0000 In this paper, a micromechanical tension-compression fatigue hysteresis loops model of fiber-reinforced ceramic-matrix composite (CMC) was developed considering fibers failure. Multiple fatigue damage mechanisms of fibers failure, interface debonding, slip and wear, and matrix fragmentation were considered and incorporated in the micromechanical fatigue hysteresis loops model. Upon unloading, the unloading stress-strain relationship was divided into three stages, including, (1) Unloading Stage I: the unloading interface counter slip stage and the unloading stress is between the tensile peak stress and the matrix crack closure stress; (2) Unloading Stage II: the unloading partial compressive stage and the unloading stress is between the matrix crack closure stress and the unloading complete compressive stress; and (3) Unloading Stage III: the unloading complete compressive stage and the unloading stress is between the unloading complete compressive stress and the compressive valley stress. Multiple micromechanical damage parameters of fibers failure probability, unloading/reloading transition stress, closure stress of the matrix cracking, compressive transition stress, complete compressive stress, unloading/reloading inverse tangent modulus (ITM), and interface counter slip/new slip ratio (ICSR/INSR) were adopted to characterize the tension-compression stress-strain hysteresis loops. Experimental tension-compression fatigue stress-strain hysteresis loops of unidirectional CMCs were predicted using the developed micromechanical models. The characteristics of the tension-compression fatigue hysteresis loops of unidirectional CMC are analyzed for different material properties, damage state, and tensile fatigue peak stress.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"63 3","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134005620","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Part-Load Operation of Gas Turbines Induced by Co-Gasification of Coal and Biomass in an Integrated Gasification Combined Cycle Power Plant","authors":"S. Ravelli","doi":"10.1115/gt2021-59830","DOIUrl":"https://doi.org/10.1115/gt2021-59830","url":null,"abstract":"\u0000 This study takes inspiration from a previous work focused on the simulations of the Willem-Alexander Centrale (WAC) power plant located in Buggenum (the Netherlands), based on integrated gasification combined cycle (IGCC) technology, under both design and off-design conditions. These latter included co-gasification of coal and biomass, in proportions of 30:70, in three different fuel mixtures. Any drop in the energy content of the coal/biomass blend, with respect to 100% coal, translated into a reduction in gas turbine (GT) firing temperature and load, according to the guidelines of WAC testing. Since the model was found to be accurate in comparison with operational data, here attention is drawn to the GT behavior. Hence part load strategies, such as fuel-only turbine inlet temperature (TIT) control and inlet guide vane (IGV) control, were investigated with the aim of maximizing the net electric efficiency (ηel) of the whole plant. This was done for different GT models from leading manufactures on a comparable size, in the range between 190–200 MW. The influence of fuel quality on overall ηel was discussed for three binary blends, over a wide range of lower heating value (LHV), while ensuring a concentration of H2 in the syngas below the limit of 30 vol%. IGV control was found to deliver the highest IGCC ηel combined with the lowest CO2 emission intensity, when compared not only to TIT control but also to turbine exhaust temperature control, which matches the spec for the selected GT engine. Thermoflex® was used to compute mass and energy balances in a steady environment thus neglecting dynamic aspects.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130953911","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. Serra, Martina Malarco, A. Musacchio, Giulio Buia, P. Bartocci, F. Fantozzi
{"title":"Comparing Environmental Impacts of Additive Manufacturing vs. Investment Casting for the Production of a Shroud for Gas Turbine","authors":"A. Serra, Martina Malarco, A. Musacchio, Giulio Buia, P. Bartocci, F. Fantozzi","doi":"10.1115/gt2021-59640","DOIUrl":"https://doi.org/10.1115/gt2021-59640","url":null,"abstract":"\u0000 Additive manufacturing (AM hereinafter) is revolutionizing prototyping production and even small-scale manufacturing. Usually it is assumed that AM has lower environmental impact, compared to traditional manufacturing processes, but there have been no comprehensive environmental life-cycle assessment studies confirming this, especially for the gas turbines (GT hereinafter) and turbomachinery sector. In this study the core processes performed at Baker Hughes site in Florence are considered, together with the powder production via atomization process to describe the overall environmental impact of a GT shroud produced through additive manufacturing and comparing it with traditional investment casting production process. Particular attention is given to materials production and logistics. The full component life cycle starts from the extraction of raw materials during mining, their fusion and, as said, the atomization process, the powders are transported to the gas turbines production site where they are used as base material in additive manufacturing, also machining and finishing processes are analyzed as they differ for a component produced by AM respect to one produced by traditional investment casting. From the analysis of the data obtained, it emerges that the AM process has better performances in terms of sustainability than the Investment casting (IC hereinafter), highlighted above all by a decrease in greenhouse gas emissions (GHG hereinafter) of over 40%.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"12 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124204561","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pavlos Rompokos, A. Rolt, D. Nalianda, Thierry Sibilli, C. M. Benson
{"title":"Cryogenic Fuel Storage Modelling and Optimisation for Aircraft Applications","authors":"Pavlos Rompokos, A. Rolt, D. Nalianda, Thierry Sibilli, C. M. Benson","doi":"10.1115/gt2021-58595","DOIUrl":"https://doi.org/10.1115/gt2021-58595","url":null,"abstract":"\u0000 Designing commercial aircraft to use liquid hydrogen (LH2) is one way to substantially reduce their life-cycle CO2 emissions. The merits of hydrogen as an aviation fuel have long been recognized, however, the handling of a cryogenic fuel adds complexity to aircraft and engine systems, operations, maintenance and storage. The fuel tanks could account for 8–10% of an aircraft’s operating empty weight, so designing them for the least added weight is of high significance.\u0000 This paper describes the heat transfer model developed in the EU Horizon 2020 project that is used to predict heat ingress to a cylindrical tank with hemispherical end caps with external foam insulation. It accounts for heat transfer according to the state of the tank contents, the insulation material properties, the environment, and the dimensions of the tank. The model also estimates the rate of pressure change according to the state of the fuel and the rate at which fuel is withdrawn from the tank. In addition, a methodology is presented, that allows for tank sizing taking into consideration the requirements of a design flight mission, the maximum pressure developed, and the fuel evaporated.\u0000 Finally, the study demonstrates how to select optimal insulation material and thickness to provide the lightest design for the cases where no gaseous hydrogen is extracted, and where some hydrogen gas is extracted during cruise, the latter giving gravimetric efficiencies as high as 74%.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"7 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"117025419","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
P. K. Dubois, A. Gauvin-Verville, B. Picard, J. Plante, M. Picard
{"title":"Thermal Barrier Coating Applied to the Structural Shroud of an Inside-Out Ceramic Turbine","authors":"P. K. Dubois, A. Gauvin-Verville, B. Picard, J. Plante, M. Picard","doi":"10.1115/gt2021-58972","DOIUrl":"https://doi.org/10.1115/gt2021-58972","url":null,"abstract":"\u0000 Recuperated, high-temperature microturbines (< 1 MW) could be a key enabler for hybrid powertrains of tomorrow’s small aircraft. To achieve competitive thermal efficiencies, turbine inlet temperature (TIT) must increase to 1550 K, well beyond conventional metallic microturbine limits. This calls for high-temperature refractory ceramics, which call for a new ceramic-specific, microturbine design like the Inside-Out Ceramic Turbine (ICT). This study focuses on the applicability of a refractory thermal barrier coating (TBC) to the internal surface of the ICT cooling ring. By cutting the heat transfer from the main flow to the structural rim-rotor, the use of a refractory TBC coating in an ICT enables higher TIT and lower cooling air mass flow.\u0000 A preliminary experimental assessment is done at room temperature on 1 mm-thick coatings of 8% yttria-stabilized zirconia (8YSZ), air plasma sprayed (APS) TBC, applied to Inconel 718 and Ti64 test coupons. Results show that the strongly orthotropic behaviour of the tested TBC fits perfectly with the deformation mechanics of the ICT configuration under load. First, large in-plane strain tolerance allows the large tangential deformation imposed by the structural shroud under centrifugal loading. Second, high out-of-plane stiffness and compressive resistance combine to support extreme compressive loads with no apparent damage to the TBC even at more than 3 times blade indentation average loading. An experimental demonstration on a small-scale prototype shows a reduction of 40% in cooling flow in a, 8-minute ICT test, with no damage to the TBC, proving the effectiveness and potential of the proposed TBC design.","PeriodicalId":129194,"journal":{"name":"Volume 6: Ceramics and Ceramic Composites; Coal, Biomass, Hydrogen, and Alternative Fuels; Microturbines, Turbochargers, and Small Turbomachines","volume":"17 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-06-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133909360","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}