Advanced Manufacturing: Polymer & Composites Science最新文献

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Analysis of pultrusion process for thick glass/polyester composites: transverse shear stress formations 厚玻璃/聚酯复合材料拉挤过程分析:横向剪切应力形成
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-10-01 DOI: 10.1080/20550340.2016.1269037
I. Baran
{"title":"Analysis of pultrusion process for thick glass/polyester composites: transverse shear stress formations","authors":"I. Baran","doi":"10.1080/20550340.2016.1269037","DOIUrl":"https://doi.org/10.1080/20550340.2016.1269037","url":null,"abstract":"Abstract In the present work process-induced residual stress development is described for a 100 mm pultruded square profile made of glass/polyester. A thermo-chemical model developed in MATLAB is coupled with a mechanical model developed in ABAQUS. The temperature and degree of cure distributions are calculated for three different preheating temperatures. In the mechanical model, a parameter study is examined to investigate the effect of total volumetric shrinkage () and the coefficient of thermal expansion (CTE) in rubbery state on the residual stresses. The non-uniform internal constraints in the part yield in an internal shear deformation during the process. The transverse shear stress and compressive normal stress levels decrease significantly as compared with the tensile normal stresses with an increase in preheating temperature. The change in and CTE in rubbery state affects the shear stresses and compressive stresses significantly, whereas the tensile stresses are less affected. Graphical Abstract","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87808188","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 11
Maximizing the out-of-plane-permeability of preforms manufactured by dry fiber placement 最大限度地提高干纤维预制体的面外渗透性
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-10-01 DOI: 10.1080/20550340.2016.1260900
Oliver Rimmel, D. Becker, P. Mitschang
{"title":"Maximizing the out-of-plane-permeability of preforms manufactured by dry fiber placement","authors":"Oliver Rimmel, D. Becker, P. Mitschang","doi":"10.1080/20550340.2016.1260900","DOIUrl":"https://doi.org/10.1080/20550340.2016.1260900","url":null,"abstract":"Abstract Dry fiber placement (DFP) is a technology which enables outstandingly high mechanical performance of composite parts as preform structures with load-related fiber orientations can be created with minimum of fiber crimp. Furthermore, DFP has high cost-saving potential due to minimum material wastage during production. Recently, the efficiency has been further improved using an online binder application system, allowing the direct usage of untreated rovings instead of pre-designed rovings with binder applied by the manufacturer. Nevertheless, the poor impregnation behavior of DFP-preforms during liquid composite molding processing methods remains a main challenge. Encouraging an out-of-plane impregnation, e.g. by using a vacuum-assisted or compression resin transfer molding process, reduces the flow length within the preform and is a first step toward reducing cycle times. However, further improvements are required in order to apply DFP-preforming methods in serial production. Within this study influences on the out-of-plane permeability of DFP-preforms were investigated. The considered parameters were related to the material (e.g. binder amount) as well as the layup process and subsequent process steps.","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79115717","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 27
A dry aligning method of discontinuous carbon fibers and improvement of mechanical properties of discontinuous fiber composites 一种不连续碳纤维的干式配准方法及改进不连续纤维复合材料的力学性能
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-10-01 DOI: 10.1080/20550340.2016.1265693
T. Miyake, Satoshi Imaeda
{"title":"A dry aligning method of discontinuous carbon fibers and improvement of mechanical properties of discontinuous fiber composites","authors":"T. Miyake, Satoshi Imaeda","doi":"10.1080/20550340.2016.1265693","DOIUrl":"https://doi.org/10.1080/20550340.2016.1265693","url":null,"abstract":"Abstract A novel method for dry alignment of discontinuous carbon fibers, such as recycled carbon fibers was developed by the modification of the yarn manufacturing process. In order to achieve high production rate and application for long fibers, fluffy synthetic fibers were used as the suspending and carrying media for discontinuous carbon fibers instead of a fluid medium generally used. Using the mechanical interaction in the dry alignment method, a mixture of 200 mm long discontinuous carbon fibers and fluffy polypropylene fibers was fabricated into an aligned and homogeneously comingled sliver by drafting. Then, the sliver was spun into yarn and an aligned yarn preform was obtained. Composites, with approximately 70% of the fibers aligned within an angle of ±14° with respect to the drafting direction, were successfully produced from the preform of the aligned spun yarn. The tensile modulus of the composite specimen along the aligned direction was about 10 times larger than that along the transverse direction, and about 3.5 times larger than that for the specimens obtained from the same yarn with random orientation.","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77095433","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 16
Zero-flow: a novel approach to continuous ultrasonic welding of CF/PPS thermoplastic composite plates 零流:CF/PPS热塑性复合板材连续超声焊接的新方法
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-10-01 DOI: 10.1080/20550340.2016.1253968
Frank Senders, M. V. van Beurden, G. Palardy, I. F. Villegas
{"title":"Zero-flow: a novel approach to continuous ultrasonic welding of CF/PPS thermoplastic composite plates","authors":"Frank Senders, M. V. van Beurden, G. Palardy, I. F. Villegas","doi":"10.1080/20550340.2016.1253968","DOIUrl":"https://doi.org/10.1080/20550340.2016.1253968","url":null,"abstract":"Abstract Continuous ultrasonic welding of plastic films, fabrics, and even thermoplastic composite prepreg tape is a common industrial practice. However, continuous ultrasonic welding of stiff thermoplastic composite plates is challenging due to squeeze flow of resin at the welding interface, and significant local deformation of the welding stack, that are generally needed to achieve strong welds. This paper presents a novel approach to continuous ultrasonic welding of thermoplastic composite plates based on zero-flow welding. The proposed technique can create strong welds before any squeeze flow takes place at the interface. It is enabled by the use of very thin flat energy directors, owing to simultaneous melting of both energy director and adherends’ matrix. The results prove the feasibility and indicate the potential for high-strength welds between thermoplastic composite plates at very high speed.","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88436017","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 37
Study on the validation of ring filament winding methods for unidirectional preform ply manufacturing 环形长丝缠绕方法在单向预制板材制造中的验证研究
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-10-01 DOI: 10.1080/20550340.2016.1262090
F. Finkenwerder, M. Geistbeck, P. Middendorf
{"title":"Study on the validation of ring filament winding methods for unidirectional preform ply manufacturing","authors":"F. Finkenwerder, M. Geistbeck, P. Middendorf","doi":"10.1080/20550340.2016.1262090","DOIUrl":"https://doi.org/10.1080/20550340.2016.1262090","url":null,"abstract":"Abstract Ring filament winding enables processing of continuous fibers for manufacturing unidirectional non-crimp unidirectional preform plies on straight-, curved-, or closed-mandrel geometries. However, unidirectional processing of tows can lead to increased lateral tow slippage. The objective of the present study is thus to validate unidirectional winding methods for ring filament winding, performing geodesic and non-geodesic trajectories analytically and experimentally. Implementation of geodesic paths investigates the influence of the tensile force and take-up velocity on the winding angle reproducibility. Non-geodesic winding paths are conducted here dependent on winding methods, slippage coefficients, and the mandrel’s surface materials, evidencing the occurrence of lateral tow slippage by measurements of nip-point forces. Findings indicate an excellent reproducibility of geodesic paths independent of the process velocity. Non-geodesic paths were partially validated because of the occurrence of lateral tape-slippage and a tape side-inclination effect, correlating an increased stick behavior to higher local normal pressure.","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79361193","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 5
The manufacture of honeycomb cores using Fused Deposition Modeling 利用熔融沉积模型制造蜂窝芯
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-06-26 DOI: 10.1080/20550340.2017.1306337
D. Pollard, D. Pollard, C. Ward, G. Herrmann, J. Etches
{"title":"The manufacture of honeycomb cores using Fused Deposition Modeling","authors":"D. Pollard, D. Pollard, C. Ward, G. Herrmann, J. Etches","doi":"10.1080/20550340.2017.1306337","DOIUrl":"https://doi.org/10.1080/20550340.2017.1306337","url":null,"abstract":"Abstract Sandwich panels are used in many industries for the advantageous properties of high stiffness, good strength to weight ratio, and impact resistance. This paper investigates properties of thin-walled cores manufactured through Fused Deposition Modeling (FDM); a process which, through a wider design space, could improve the functionality of sandwich panels. The bond strength between the layers of thin walls manufactured through FDM was evaluated through tensile testing. To measure the effect of modified manufacturing speeds, wall thicknesses were varied through the flow rate and nozzle speed. Honeycomb cores using FDM were produced with different toolpaths, and compared with an example of an industry standard Nomex honeycomb core. During tensile testing, thick-walled FDM components exhibited a more ductile failure with a lower yield point when compared to thinner specimens. The ultimate tensile stress remained constant across samples within each of the tested ABS and PLA polymers used. Honeycomb cores produced using FDM were found to have a higher compressive failure force than Nomex honeycomb, and a lower specific strength. The force–displacement curves of compressive failure show a ductile response for thick specimens, consistent with the previous result. These results, combined with the increased flexibility of additive manufacture technologies, could provide a method of manufacturing high strength cores with complex geometry.","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-06-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75257740","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 42
Evolution of viscoelastic behavior of a curing LY5052 epoxy resin in the glassy state 固化LY5052环氧树脂玻璃态粘弹性行为演变
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-04-02 DOI: 10.1080/20550340.2016.1236223
S. Saseendran, M. Wysocki, J. Varna
{"title":"Evolution of viscoelastic behavior of a curing LY5052 epoxy resin in the glassy state","authors":"S. Saseendran, M. Wysocki, J. Varna","doi":"10.1080/20550340.2016.1236223","DOIUrl":"https://doi.org/10.1080/20550340.2016.1236223","url":null,"abstract":"Abstract The aim of this work is to develop a methodology to analyze the influence of the curing history on the viscoelastic storage modulus. Two different experimental approaches are presented exposing the material to various cure temperature and cure time sequences. The evolving viscoelastic properties are characterized using standard Dynamic Mechanical and Thermal Analysis (DMTA) equipment. Therefore, the present study is limited to infinitesimally small strains and linear viscoelasticity only. The methodology is demonstrated using the LY5052 epoxy resin system for its storage modulus E′ in the frequency domain. Results indicate that evolution of thermo-viscoelastic properties could be indeed assumed independent of the cure history for the investigated LY5052. We observe that the shift factor in the reduced time expression for the viscoelastic model examined in this paper is a product of two shift functions, namely the temperature and cure shift functions.","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-04-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80548742","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 23
Effect of two types of graphene nanoplatelets on the physico–mechanical properties of linear low–density polyethylene composites 两种石墨烯纳米片对线性低密度聚乙烯复合材料物理力学性能的影响
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-04-02 DOI: 10.1080/20550340.2016.1235768
P. Noorunnisa Khanam, M. AlMaadeed, M. Ouederni, B. Mayoral, A. Hamilton, D. Sun
{"title":"Effect of two types of graphene nanoplatelets on the physico–mechanical properties of linear low–density polyethylene composites","authors":"P. Noorunnisa Khanam, M. AlMaadeed, M. Ouederni, B. Mayoral, A. Hamilton, D. Sun","doi":"10.1080/20550340.2016.1235768","DOIUrl":"https://doi.org/10.1080/20550340.2016.1235768","url":null,"abstract":"Abstract The influence of two types of graphene nanoplatelets (GNPs) on the physico-mechanical properties of linear low-density polyethylene (LLDPE) was investigated. The addition of these two types of GNPs – designated as grades C and M – enhanced the thermal conductivity of the LLDPE, with a more pronounced improvement resulting from the M-GNPs compared to C-GNPs. Improvement in electrical conductivity and decomposition temperature was also noticed with the addition of GNPs. In contrast to the thermal conductivity, C-GNPs resulted in greater improvements in the electrical conductivity and thermal decomposition temperature. These differences can be attributed to differences in the surface area and dispersion of the two types of GNPs.","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-04-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88845748","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 25
Experimental investigation of delamination and surface roughness in the drilling of GFRP composite material with different drills 不同钻头对GFRP复合材料钻孔分层和表面粗糙度的实验研究
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-04-02 DOI: 10.1080/20550340.2016.1187434
Dhiraj Kumar, K. Singh, R. Zitoune
{"title":"Experimental investigation of delamination and surface roughness in the drilling of GFRP composite material with different drills","authors":"Dhiraj Kumar, K. Singh, R. Zitoune","doi":"10.1080/20550340.2016.1187434","DOIUrl":"https://doi.org/10.1080/20550340.2016.1187434","url":null,"abstract":"Abstract This paper describes the experimental investigation in the drilling of glass fiber reinforced polymer (GFRP) composites with three dissimilar tools, having different materials and geometries (i.e. helical flute (HSS) drill, Carbide tipped straight shank (K20) drill, and Solid carbide eight-facet drill). Tool geometry and materials are considered to be major factor, which is responsible for drilling-induced damage. Cutting parameters also influence drilling-induced damage. These damages were measured by two delamination factors. Image processed technique was utilized to determine the damaged area and maximum damaged zone diameter. The results showed that qualities of drill holes significantly improved when solid carbide eight-facet drill was used.","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-04-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88677458","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 64
Identification of the effect of typical curvatures encountered in RTM parts on localized permeability of fibrous preforms RTM零件中遇到的典型曲率对纤维预制体局部渗透率影响的识别
Advanced Manufacturing: Polymer & Composites Science Pub Date : 2016-04-02 DOI: 10.1080/20550340.2016.1229829
S. Konstantopoulos, Christian Hueber, Elisabeth Mühlbachler, R. Schledjewski
{"title":"Identification of the effect of typical curvatures encountered in RTM parts on localized permeability of fibrous preforms","authors":"S. Konstantopoulos, Christian Hueber, Elisabeth Mühlbachler, R. Schledjewski","doi":"10.1080/20550340.2016.1229829","DOIUrl":"https://doi.org/10.1080/20550340.2016.1229829","url":null,"abstract":"Abstract Filling is a critical stage in resin transfer molding (RTM) manufacturing; it is associated to the formation of impregnation imperfections which can lead to defects. Simulations are typically employed to predict the flow behavior, which however need the preform permeability as an input. Significant work has been done in the past in in-plane permeability identification. This study focuses on the determination of the permeability of unidirectional curvatures typically encountered in RTM parts. A model for analytical calculation and a numerical optimization approach for inverse determination have been developed and applied in an omega-shaped RTM part where material-embedded flow sensors were employed for the essential flow measurements. The differences found between the experimentally derived permeability of the curvature and theoretical predictions were discussed critically and associated to flow time disagreements between simulations and reality.","PeriodicalId":7243,"journal":{"name":"Advanced Manufacturing: Polymer & Composites Science","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-04-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85370271","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 5
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