{"title":"Low-complexity model-free automatic train operation control with protection constraints","authors":"Jiacheng Song , Yanan Zhang , Tingting Wu , Heyu Chen , Shigen Gao","doi":"10.1016/j.conengprac.2025.106430","DOIUrl":"10.1016/j.conengprac.2025.106430","url":null,"abstract":"<div><div>A low-complexity model-free control method is proposed to concurrently satisfy the speed tracking performance constraint and collision avoidance requirements for automatic train operations (ATO). By defining prescribed performance functions, these protection constraints are transformed into either a speed error control problem or a distance error control problem, each with a predefined evolution range. A novel error-based high-gain feedback switch control algorithm is developed specifically for speed and distance control, utilizing solely speed and distance information without relying on models. The designed control method can achieve the prescribed performance speed control when the anterior train is remote and guarantee the safe distance when the anterior train is closed-by. Moreover, recognizing that the closed-loop system formed by the proposed speed/distance protection controller may result in a non-convex solution space, we establish the closed-loop system by Carathéodory function to demonstrate the system stability through three steps: describing the existence of the maximum value and the global solution; proving the control objectives; developing the boundedness and continuity of the control input. The advantages of the proposed control method are validated by testing it on CRH2-A trains in both stochastic and emergency operation environment.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106430"},"PeriodicalIF":5.4,"publicationDate":"2025-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144288709","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"System identification beyond the Nyquist frequency: A kernel-regularized approach","authors":"Max van Haren , Roy S. Smith , Tom Oomen","doi":"10.1016/j.conengprac.2025.106425","DOIUrl":"10.1016/j.conengprac.2025.106425","url":null,"abstract":"<div><div>Models that contain intersample behavior are important for control design of systems with slow-rate outputs. The aim of this paper is to develop a system identification technique for fast-rate models of systems where only slow-rate output measurements are available, e.g., vision-in-the-loop systems. In this paper, the intersample response is estimated by identifying fast-rate models through least-squares criteria, and the limitations of these models are determined. In addition, a method is developed that surpasses these limitations and is capable of estimating unique fast-rate models of arbitrary order by regularizing the least-squares estimate. The developed method utilizes fast-rate inputs and slow-rate output measurements and identifies fast-rate models accurately in a single identification experiment. Finally, both simulation and experimental validation on a prototype wafer stage demonstrate the effectiveness of the framework.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106425"},"PeriodicalIF":5.4,"publicationDate":"2025-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144272538","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Dynamic load compensation and stabilization in bilinear AC/DC rectifiers under unknown load conditions and disturbances","authors":"Gerardo Flores , Rodolfo Verdín , Youmin Zhang","doi":"10.1016/j.conengprac.2025.106401","DOIUrl":"10.1016/j.conengprac.2025.106401","url":null,"abstract":"<div><div>Control of three-phase AC/DC converters faces significant challenges due to exogenous disturbances and dynamic resistive load variations, often leading to voltage instability. This paper addresses the control of such bilinear and underactuated systems by proposing a nonlinear Lyapunov-based adaptive controller that ensures output voltage regulation and near-unity power factor operation by enforcing sinusoidal input currents in phase with the source voltages. The approach guarantees almost global asymptotic stability while mitigating the effects of uncertainties and disturbances. The control design is carried out in the <span><math><mi>d</mi></math></span>-<span><math><mi>q</mi></math></span> rotating reference frame and integrates a Space Vector Pulse Width Modulation (SVPWM) strategy to allocate control actions to the converter switches. Additionally, a feedforward-enhanced PI (PI+FF) controller, a Sliding Mode Control (SMC) scheme, and a state-of-the-art nonlinear controller are implemented for comparison. A detailed qualitative and quantitative performance assessment is conducted. Simulation results in a Software-In-the-Loop (SIL) environment using a PSpice-based model validate the superior robustness and tracking capabilities of the proposed approach under realistic operating conditions with variable loads and external perturbations.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106401"},"PeriodicalIF":5.4,"publicationDate":"2025-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144262088","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Zhiwei Sun , Bohan Wang , ZhiYan Li , Yuanyuan Zhao , Ting Huang , Xi Li , Yong Zhao , Peng Qian , Dahai Zhang
{"title":"Enhanced trajectory tracking for AUVs: Adaptive Super-Twisting Sliding Mode Control with disturbance observer","authors":"Zhiwei Sun , Bohan Wang , ZhiYan Li , Yuanyuan Zhao , Ting Huang , Xi Li , Yong Zhao , Peng Qian , Dahai Zhang","doi":"10.1016/j.conengprac.2025.106426","DOIUrl":"10.1016/j.conengprac.2025.106426","url":null,"abstract":"<div><div>This paper proposes a novel composite disturbance rejection controller that enhances the trajectory tracking performance of Autonomous Underwater Vehicles (AUVs), which is essential for achieving autonomy and precise navigation despite uncertainties in model parameters and time-varying disturbances. The controller adeptly merges Adaptive Super-Twisting Sliding Mode Control (ASTSMC) with a Super-Twisting Nonlinear Disturbance Observer (STNDO), which has effectively enhanced its ability to counteract disturbances. It is worth noting that the controller operates without precise model information and prior knowledge of disturbance boundaries, and this feature offers high adaptability. Due to its adaptive law and a reduced parameter set, the controller offers parameters that are not only straightforward to tune but also exceptionally suitable for practical deployment. The stability of the closed-loop system with the composite disturbance rejection controller is validated via the Lyapunov concept. Numerical simulations conclusively demonstrate the controller’s superiority in countering time-varying external disturbances, even under hydrodynamic parameter errors of up to 40%. Moreover, real-time experiments across different operating conditions have validated the effectiveness and robustness of the proposed controller, which showcases its potential as a robust solution for advanced AUV operations.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106426"},"PeriodicalIF":5.4,"publicationDate":"2025-06-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144255429","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Liang Cao , Jianping Su , Yankai Cao , Lim C. Siang , Gary Lee , Jin Li , R. Bhushan Gopaluni
{"title":"Data-driven dynamic modeling of renewable CO2 emissions in multimode industrial co-processing processes","authors":"Liang Cao , Jianping Su , Yankai Cao , Lim C. Siang , Gary Lee , Jin Li , R. Bhushan Gopaluni","doi":"10.1016/j.conengprac.2025.106424","DOIUrl":"10.1016/j.conengprac.2025.106424","url":null,"abstract":"<div><div>Accurate modeling and real-time monitoring of renewable CO<span><math><msub><mrow></mrow><mrow><mn>2</mn></mrow></msub></math></span> emissions in biofeedstock co-processing technologies are critical yet challenging, hindered by limited experimental data and static operational assumptions. This study introduces a novel data-driven dynamic modeling approach using an extensive dataset comprising 43,662 samples from the Parkland refinery. We implement change point detection algorithms to automatically partition the data into segments corresponding to different operating conditions and develop segment-specific robust regression models to predict CO<span><math><msub><mrow></mrow><mrow><mn>2</mn></mrow></msub></math></span> emissions. The proposed framework uniquely integrates change point detection with robust regression, forming a dynamic monitoring system that continuously adapts to multimode industrial processes while balancing numerical accuracy, interpretability, and computational efficiency. These findings reveal that the CO<span><math><msub><mrow></mrow><mrow><mn>2</mn></mrow></msub></math></span> emission ratio per unit of biofeedstock to fossil fuels fluctuates between 51% and 82% under varying operating conditions. The dynamic model exhibits strong agreement with experimental data, providing refineries with a practical, reliable tool for real-time emissions monitoring and regulatory compliance in industrial co-processing applications.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106424"},"PeriodicalIF":5.4,"publicationDate":"2025-06-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144241252","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Towards reliable control: Uncertainty-aware domain preserving stacked auto-encoder for data-driven modeling in large-scale industrial systems","authors":"Yijing Fang , Zhaohui Jiang , Weihua Gui , Ling Shen","doi":"10.1016/j.conengprac.2025.106383","DOIUrl":"10.1016/j.conengprac.2025.106383","url":null,"abstract":"<div><div>Online monitoring of operational states and quality indices in industrial processes is a vital source of information for enhancing production efficiency. This is particularly true for large-scale industrial systems, where existing methods often overlook the influence of uncertain information from abrupt operational fluctuations under time-varying processes and random noise during data collection and measurement. To address this issue, this paper proposes an uncertainty-aware key-domain-preserving stacked auto-encoder (UADP-SAE) model developed to capture the spatiotemporal distribution characteristics of dynamic operational changes in industrial systems. Based on this, an uncertainty quantification framework is designed to guide feature learning of the model by using uncertainty estimates. In addition, heteroscedastic uncertainty related to input noise is incorporated into the loss function, mitigating the adverse effects of high-uncertainty data on feature learning and enhancing the reliability of knowledge acquisition. Finally, the proposed method is validated on a real-world dataset from a large-scale industrial ironmaking system. Experimental results demonstrate that the proposed method outperforms traditional methods, achieving almost 10% improvement across multiple evaluation metrics for the prediction of three sintered ore quality indicators.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106383"},"PeriodicalIF":5.4,"publicationDate":"2025-06-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144255430","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Parameter optimization of nonlinear friction models and trajectory control of linear motor stage","authors":"Her-Terng Yau , Yu-Tsun Chen","doi":"10.1016/j.conengprac.2025.106439","DOIUrl":"10.1016/j.conengprac.2025.106439","url":null,"abstract":"<div><div>Achieving high positioning accuracy with low-resolution encoders is vital for reducing sensor costs in industrial systems. However, nonlinear friction between linear motors and sliding rails, especially at low velocities, causes hysteresis and creep, severely affecting motion accuracy. To address this, we propose a high-precision control method that does not rely on high-resolution encoders. By separating static and dynamic friction modeling, and using particle swarm optimization (PSO) to tune parameters, the proposed models achieve RMSEs of 0.43 μm and 1.14 mm, respectively. Our novel friction feedforward compensation strategy automatically switches between these models based on experimentally determined thresholds, helping the feedback controller reduce nonlinear disturbances. Furthermore, we develop a friction feedforward PD-type iterative learning control (FFPDILC), integrating PID and PDILC with friction compensation. This enhances the learning effect and improves convergence speed. Experiments show a significant RMSE reduction from 18 μm to 0.83 μm (95.4 % improvement), and tracking errors are reduced by 51.1 % compared to PDILC under standard conditions and 48.9 % under additional load conditions. These results validate the method's effectiveness in improving precision under limited sensor resolution.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106439"},"PeriodicalIF":5.4,"publicationDate":"2025-06-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144229857","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Cesare Donati , Martina Mammarella , Fabrizio Dabbene , Carlo Novara , Constantino Lagoa
{"title":"Recovering nonlinear dynamics from non-uniform observations: A physics-based identification approach with practical case studies","authors":"Cesare Donati , Martina Mammarella , Fabrizio Dabbene , Carlo Novara , Constantino Lagoa","doi":"10.1016/j.conengprac.2025.106411","DOIUrl":"10.1016/j.conengprac.2025.106411","url":null,"abstract":"<div><div>Uniform and smooth data collection is often infeasible in real-world scenarios. In this paper, we propose an identification framework to effectively handle the so-called non-uniform observations, i.e., data scenarios that include missing measurements, multiple runs, or aggregated observations. The goal is to provide a general method for recovering the dynamics of nonlinear systems from non-uniform data, enabling accurate tracking of system behavior over time. The approach integrates domain-specific physical principles with black-box models, overcoming the limits of traditional linear or purely black-box methods. The description of this novel framework is supported by a theoretical study on the effect of non-uniform observations on the accuracy of parameter estimation. Specifically, we demonstrate the existence of upper bounds on the parametric error resulting from missing measurements and aggregated observations. Then, the effectiveness of the approach is demonstrated through two case studies. These include a practical application with missing samples, i.e., the identification of a continuous stirred-tank reactor using real data, and a simulated Lotka–Volterra system under aggregated observations. The results highlight the ability of the framework to robustly estimate the system parameters and to accurately reconstruct the model dynamics despite the availability of non-uniform measurements.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106411"},"PeriodicalIF":5.4,"publicationDate":"2025-06-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144221893","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Lin Guan , Yalin Wang , Xujie Tan , Chenliang Liu , Weihua Gui
{"title":"Machine scheduling optimization via multi-strategy information-aware genetic algorithm in steelmaking continuous casting industrial process","authors":"Lin Guan , Yalin Wang , Xujie Tan , Chenliang Liu , Weihua Gui","doi":"10.1016/j.conengprac.2025.106404","DOIUrl":"10.1016/j.conengprac.2025.106404","url":null,"abstract":"<div><div>Scheduling optimization of the steelmaking continuous casting (SCC) process is vital for enhancing production efficiency and reducing costs in steel enterprises. However, the stringent requirement for uninterrupted casting and the severe imbalance in machine allocation present significant challenges for conventional intelligent optimization algorithms. In particular, these algorithms face the problem of balancing global exploration, local exploitation, and limited population diversity. To this end, this paper proposes a novel multi-strategy information-aware genetic algorithm (MSIAGA) that integrates the requirement for uninterrupted production with the synergy of multiple innovative strategies to achieve optimal equipment scheduling. First, a continuous production-guided chromosome encoding method is developed to ensure that equipment scheduling strictly adheres to uninterrupted casting conditions. Second, a dynamically adaptive mutation strategy is designed to enhance the global exploration and local search capabilities of the model. In addition, a dynamic elite retention strategy is introduced, utilizing retention scores to prioritize elite solutions and enhance population diversity. Finally, extensive experimental results of 21 SCC scheduling cases with different complexity demonstrate that the proposed method outperforms several other representative methods.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106404"},"PeriodicalIF":5.4,"publicationDate":"2025-06-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144212127","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jiakai Zheng, Zheng Zhou, Shunyi Zhao, Xiaoli Luan, Fei Liu
{"title":"Quality prediction of a fermentation process using multi-scale GRU with hybrid modeling strategy","authors":"Jiakai Zheng, Zheng Zhou, Shunyi Zhao, Xiaoli Luan, Fei Liu","doi":"10.1016/j.conengprac.2025.106408","DOIUrl":"10.1016/j.conengprac.2025.106408","url":null,"abstract":"<div><div>Fermentation is a crucial process in the production of food, pharmaceuticals, and other products, but its inherent complexity often makes it challenging to consistently meet quality standards. This paper proposes a multi-scale gated recurrent unit-based quality prediction method using a hybrid modeling strategy to enhance product quality consistency. This hybrid approach integrates the advantages of regression models in extracting precise and effective features with the superior performance of classification models in handling complex decision boundaries. Specifically, the regression network maps process variables to quality-related features, while the classification network then assigns these features to the corresponding product quality categories. Additionally, changes in the metabolic demands of microorganisms and the continuous consumption of substrates give rise to multi-stage dynamics, thereby further complicating the modeling process. To address this issue, a multi-stage segmentation approach is implemented within the classification network to more effectively capture the distinct phases of fermentation. Moreover, stages with minimal impact on training performance are excluded, streamlining and accelerating the model training process. Experimental results demonstrate that the proposed approach significantly improves the accuracy of quality predictions, thereby achieving more consistent quality control in fermentation processes.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"164 ","pages":"Article 106408"},"PeriodicalIF":5.4,"publicationDate":"2025-06-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144221895","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}