Journal of Composites Science最新文献

{"title":"Variable Shape Tooling for Composite Manufacturing: A Systematic Review","authors":"Fabian Neumann","doi":"10.3390/jcs8040131","DOIUrl":"https://doi.org/10.3390/jcs8040131","url":null,"abstract":"The choice of material, manufacturing process, and molding tool significantly affects the quality, environmental impact, and cost efficiency of composite components. Producing one-piece hollow profiles with smooth inner surfaces and undercuts presents major challenges for conventional mold concepts. There is yet no thorough review of shape-variable mandrels in composite manufacturing to be found in the literature. This paper provides an overview of research on shape memory polymers and other shape-variable materials used in tooling applications for composite manufacturing. This work covers shape memory, heat shrink, and other deformable tooling concepts that enable the production of one-piece Type V pressure vessels, air intake ducts, or curved struts and tubes. A systematic literature review in combination with a state-of-the-art open-source active learning tool ASReview is conducted. Fifteen relevant studies were identified. Research on shape-variable tooling is mainly conducted by three research groups in the USA and the PRC. The tooling is mostly made of unreinforced thermosets, especially styrene-based ones. Thermoplastic resins are less common, and reinforcements limit the usable elongation in the temporary shape. The shape variability is either a shape memory and/or a softening process, which, in all studies, is activated by heating. Release agents are widely used to ease demolding. No ecological or economical assessment of the manufacturing methods was conducted in the reviewed studies. Three fields for further research that could be identified are as follows: (1) thorough ecological end economical assessment of shape-variable mandrels in comparison with conventional tooling; (2) thermoplastic shape memory polymer mandrels; and (3) further investigation of simulation capabilities for shape memory mandrels.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"119 ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140750649","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Mechanical and Thermal Properties of the Hf–Si System: First-Principles Calculations","authors":"Panxin Huang, Guifang Han, Huan Liu, Weibin Zhang, Kexue Peng, Jianzhang Li, Weili Wang, Jingde Zhang","doi":"10.3390/jcs8040129","DOIUrl":"https://doi.org/10.3390/jcs8040129","url":null,"abstract":"The relatively low melting point of a traditional Si bonding layer limits the upper servicing temperature of environmental barrier coatings (EBC). To explore suitable high temperature bonding layers and expedite the development of EBC, first-principles calculation was used to evaluate the mechanical properties and thermal conductivity of HfSi2, HfSi, Hf5Si4, Hf3Si2, and Hf2Si with much higher melting points than that of Si. Among them, HfSi2 has the lowest modulus capable of good modulus matching with SiC substrate. In addition, these Hf-Si compounds have much lower high temperature thermal conductivity with Hf2Si being the lowest of 0.63 W m−1 K−1, which is only half of Si, capable of improved heat insulation.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"80 2","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-04-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140751683","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"A Numerical Method for Unstable Propagation of Damage in Fiber-Reinforced Plastics with an Implicit Static FE Solver","authors":"Atsushi Kondo, Yutaro Watanabe, Kentaro Sakai, Yutaka Iwahori, E. Hara, Hisaya Katoh","doi":"10.3390/jcs8040130","DOIUrl":"https://doi.org/10.3390/jcs8040130","url":null,"abstract":"Finite element analyses of the propagation of damage such as fiber compressive failure and delamination have greatly contributed to the understanding of failure mechanisms of fiber-reinforced plastics owing to extensive studies on methodologies using Continuum Damage Mechanics and Fracture Mechanics. Problems without the need for consideration of inertia, such as Double-Cantilever Beam tests, are usually solved by implicit FE solvers, and explicit FE solvers are appropriate for phenomena that progress with very high velocity such as impact problems. However, quasi-static problems with unstable damage propagation observed in experiments such as Open-Hole Compression tests are still not easy to solve for both types of solvers. We propose a method to enable the static FE solver to solve problems with unstable propagation of damage. In the present method, an additional process of convergence checks on the averaged energy release rate of damaged elements is incorporated in a conventional Newton–Raphson scheme. The feasibility of the present method was validated by two numerical examples consisting of analyses of Open-Hole Compression tests and Double-Cantilever Beam tests. The results of the analyses of OHC tests showed that the present method was applicable to problems with unstable damage propagation. In addition, the results from the analyses of DCB tests with the present method indicated that mesh density and loading history are not significantly influential to the solution.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"43 12","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-04-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140751997","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Studies on the Mechanical, Strengthening Mechanisms and Tribological Characteristics of AA7150-Al2O3 Nano-Metal Matrix Composites","authors":"K. C. Maddaiah, G. B. Veeresh Kumar, R. Pramod","doi":"10.3390/jcs8030097","DOIUrl":"https://doi.org/10.3390/jcs8030097","url":null,"abstract":"Stir-casting with ultrasonic cavitation produced nano-Al2O3-filled AA7150 matrix composites in this study. The SEM microstructure study shows that all composites include nano-Al2O3 particles with consistent particle sizes and homogenous distribution. EDS and XRD showed no secondary phases or impurities in the composite. Optical microscopy showed intense ultrasonic cavitation effects, and nano-Al2O3 particles caused grain refinement in the AA7150 matrix. The composite’s mechanical characteristics improved when the Al2O3 nanoparticle weight percentage (wt.%) increased. With only 2.0 wt.% nano-Al2O3 particles, the composites yielded 232 MPa, 97.52% higher than the sonicated AA7150 matrix alloy. Multiple models were used to characterize the strength of the AA7150 nano-Al2O3 composite. The findings showed that thermal incongruity, Orowan strengthening, the Hall–Petch mechanism, and load transfer effects contributed the most towards the increased strength of the composite. Increasing the nano-Al2O3 wt.% in the AA7150 matrix improved hardness by 95.08%, yield strength by 90.34%, and sliding wear resistance by 46.52%. This enhancement may be attributed to the combined effects of better grain refinement, enhanced dispersion with dislocation strengthening, and better load transfer between the matrix and reinforcement, which are assisted by the inclusion of reinforcements. This result was confirmed by optical studies.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"38 3","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-03-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140077152","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Optimization of a Tapered Specimen Geometry for Short-Term Dynamic Tensile Testing of Continuous Fiber Reinforced Thermoplastics","authors":"Florian Mischo, S. Schmeer","doi":"10.3390/jcs8030093","DOIUrl":"https://doi.org/10.3390/jcs8030093","url":null,"abstract":"Continuous fiber reinforced thermoplastics (cFRTP) are one of the most promising lightweight materials. For their use in structural components, reproducible and comparable material values have to be evaluated, especially at high strain rates. Due to their high stiffness and outstanding strength properties, the evaluation of the material behavior at high strain rates is complex. In the presented work, a new tensile specimen geometry for strain rate testing is virtually optimized using a metamodel approach with an artificial neural network. The final specimen design is experimentally validated and compared with rectangular specimen results for a carbon fiber reinforced polycarbonate (CF-PC). The optimized specimen geometry leads to 100% valid test results in experimental validation of cross-ply laminates and reaches 9% higher tensile strength values than the rectangle geometry with applied end tabs at a strain rate of 40 s−1. Through the optimization, comparable material parameters can be efficiently generated for a successful cFRTP strain rate characterization.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"7 8","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140081279","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"An Investigation of the Thermal Properties of LM13- Quartz- Fly-Ash Hybrid Composites","authors":"B. R. N. Murthy, Amar Murthy Ambekar, Anupama Hiremath","doi":"10.3390/jcs8030090","DOIUrl":"https://doi.org/10.3390/jcs8030090","url":null,"abstract":"In the present work, a metal–matrix composite was casted using the LM13 aluminum alloy, which is most widely used for casting automotive components. Such applications require materials to withstand high operating temperatures and perform reliably without compromising their properties. In this regard, particulate-reinforced composites have gained widespread adaptability. The particulate reinforcements used comprise of one of the widely available industrial by-products. which is fly ash, along with the abundantly available quartz. Hybrid composites are fabricated through the economical liquid route that is widely used in mass production. Though there are numerous published research articles investigating the mechanical properties of metal–matrix composites, very few investigated the thermal properties of the composites. In the present work, thermal properties such as thermal conductivity and thermal diffusivity of cast hybrid composites were evaluated. The particulate reinforcements were added in varied weight percentages to the molten LM13 alloy and were dispersed uniformly using a power-driven stirrer. The melt with the dispersed particulate reinforcements was then poured into a thoroughly dried sand mold, and the melt was allowed to solidify. The quality of the castings was ascertained through density evaluation followed by a microstructural examination. It was found that the composites with only the fly ash particles as a reinforcement were less dense in comparison to the composites cast with the quartz particulate reinforcement. However, the hybrid composite, with both particulate reinforcements were dense. The microstructure revealed a refined grain structure. The thermal diffusivity and thermal conductivity values were lower for the composites cast with only the fly ash reinforcement. On the other hand, the composites cast with only quartz as the particulate reinforcement exhibited higher thermal diffusivity and thermal conductivity. The specific heat capacity was found to be lower for the fly ash-reinforced composites and higher for the quartz-reinforced composites in comparison to the LM13 base matrix alloy. However, the highest value of thermal diffusivity and thermal conductivity were reported for the hybrid composites with a 10 wt.% inclusion of both fly ash and quartz particulate reinforcements.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"12 4","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140083437","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Tannins as Biobased Molecules for Surface Treatments of Flax Wrapped Rovings for Epoxy/Flax Fabrics Biocomposites: Influence on Mechanical Properties through a Multi-Scale Approach","authors":"Khouloud Tilouche-Guerdelli, Clément Lacoste, Didier Perrin, P. Liotier, P. Ouagne, J. Tirillò, F. Sarasini, Anne Bergeret","doi":"10.3390/jcs8020075","DOIUrl":"https://doi.org/10.3390/jcs8020075","url":null,"abstract":"The present study examined the effect of biobased molecules grafted onto wrapped flax rovings on the mechanical properties of fabrics designed for epoxy-based biocomposites, aiming to optimize fiber/matrix adhesion. Biobased solutions, such as tannins from quebracho, were used to treat wrapped flax rovings in comparison to a non-biobased aminosilane solution used as a reference. The chemical treatment is performed using an innovative lab-scale impregnation line. The influence of the solution concentration has been investigated. SEM-EDX and FT-IR confirmed the grafting efficiency of molecules on wrapped rovings. Plain and 5-harness satin fabrics were then manufactured at lab scale with the resulting functionalized rovings. Tensile tests were carried out on rovings and on fabrics. A concentration of 1% silane is sufficient to improve the mechanical properties of rovings and fabrics. The addition of NaOH to tannins strengthens flax fiber rovings more than tannins alone, and the weave pattern influences mechanical performance.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"31 22","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139782006","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Tannins as Biobased Molecules for Surface Treatments of Flax Wrapped Rovings for Epoxy/Flax Fabrics Biocomposites: Influence on Mechanical Properties through a Multi-Scale Approach","authors":"Khouloud Tilouche-Guerdelli, Clément Lacoste, Didier Perrin, P. Liotier, P. Ouagne, J. Tirillò, F. Sarasini, Anne Bergeret","doi":"10.3390/jcs8020075","DOIUrl":"https://doi.org/10.3390/jcs8020075","url":null,"abstract":"The present study examined the effect of biobased molecules grafted onto wrapped flax rovings on the mechanical properties of fabrics designed for epoxy-based biocomposites, aiming to optimize fiber/matrix adhesion. Biobased solutions, such as tannins from quebracho, were used to treat wrapped flax rovings in comparison to a non-biobased aminosilane solution used as a reference. The chemical treatment is performed using an innovative lab-scale impregnation line. The influence of the solution concentration has been investigated. SEM-EDX and FT-IR confirmed the grafting efficiency of molecules on wrapped rovings. Plain and 5-harness satin fabrics were then manufactured at lab scale with the resulting functionalized rovings. Tensile tests were carried out on rovings and on fabrics. A concentration of 1% silane is sufficient to improve the mechanical properties of rovings and fabrics. The addition of NaOH to tannins strengthens flax fiber rovings more than tannins alone, and the weave pattern influences mechanical performance.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"155 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139841917","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Experimental Comparative Analysis of the Through-Thickness and In-Plane Compression Moduli of Unidirectional CFRP Laminates","authors":"R. Bogenfeld","doi":"10.3390/jcs8020076","DOIUrl":"https://doi.org/10.3390/jcs8020076","url":null,"abstract":"This study explores the experimental characterization of the through-thickness compression properties in unidirectional laminates using cube compression tests. Cubical specimens, each with an edge length of 10, were symmetrically outfitted with biaxial strain gauges and subjected to a compression test. While similar methodologies exist in the literature, this work primarily addresses the potential biases inherent in the testing procedure and their mitigation. The influence of friction-induced non-uniform deformation behavior is compensated through a scaling of the stiffness measurements using finite element (FE) analysis results. This scaling significantly enhances the accuracy of the resulting parameters of the experiments. The ultimate failure of the specimens, originating from stress concentrations at the edges, resulted in fracture angles ranging between 60∘ and 67∘. Such fracture patterns, consistent with findings from other researchers, are attributed to shear stress induced by friction at the load introduction faces. The key findings of this research are the comparisons between the through-thickness modulus (E33c) and strength (X33c) and their in-plane counterparts (E22c and X22c). The results indicate deteriorations of E33c and X33c from E22c and X22c by margins of 5 and 7, respectively. Furthermore, the results for E22c and X22c were compared with the results obtained through a standard test, revealing a 12 enhancement in strength X22c and 4 underestimated stiffness E22c in the cube compression test.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"32 5","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139781859","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Experimental Comparative Analysis of the Through-Thickness and In-Plane Compression Moduli of Unidirectional CFRP Laminates","authors":"R. Bogenfeld","doi":"10.3390/jcs8020076","DOIUrl":"https://doi.org/10.3390/jcs8020076","url":null,"abstract":"This study explores the experimental characterization of the through-thickness compression properties in unidirectional laminates using cube compression tests. Cubical specimens, each with an edge length of 10, were symmetrically outfitted with biaxial strain gauges and subjected to a compression test. While similar methodologies exist in the literature, this work primarily addresses the potential biases inherent in the testing procedure and their mitigation. The influence of friction-induced non-uniform deformation behavior is compensated through a scaling of the stiffness measurements using finite element (FE) analysis results. This scaling significantly enhances the accuracy of the resulting parameters of the experiments. The ultimate failure of the specimens, originating from stress concentrations at the edges, resulted in fracture angles ranging between 60∘ and 67∘. Such fracture patterns, consistent with findings from other researchers, are attributed to shear stress induced by friction at the load introduction faces. The key findings of this research are the comparisons between the through-thickness modulus (E33c) and strength (X33c) and their in-plane counterparts (E22c and X22c). The results indicate deteriorations of E33c and X33c from E22c and X22c by margins of 5 and 7, respectively. Furthermore, the results for E22c and X22c were compared with the results obtained through a standard test, revealing a 12 enhancement in strength X22c and 4 underestimated stiffness E22c in the cube compression test.","PeriodicalId":502935,"journal":{"name":"Journal of Composites Science","volume":"60 9","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139841674","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}