Proceedings of the ... ASM Heat Treating Society Conference最新文献

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Materials Model Development for AA6061 Aluminum AA6061铝合金材料模型开发
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0121
Jason Meyer, Charlie Li, Justin Sims
{"title":"Materials Model Development for AA6061 Aluminum","authors":"Jason Meyer, Charlie Li, Justin Sims","doi":"10.31399/asm.cp.ht2023p0121","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0121","url":null,"abstract":"Abstract Aluminum alloy 6061 (AA6061) is widely used in industry due to its excellent formability, corrosion resistance, weldability, and strong mechanical properties after heat treatment. AA6061 is hardened through precipitation of alloying elements that act as blockers to dislocation paths in the individual aluminum grains, increasing mechanical performance. During artificial aging, these nano-scale precipitates combine and form the main hardening phase, β’’. The general heat treatment procedure for AA6061 follows a solution treatment, quench, and a direct artificial aging. The focus of this work is to develop the parameters for a materials model for AA6061 which can predict the material response to heat treatment by modeling the kinetics of precipitation formation and coarsening. This work uses data from publications found in the public domain to develop the solution kinetics, artificial aging and coarsening kinetics, and resulting mechanical properties. Another publication was used to validate the developed DANTE model by comparing hardness predictions to hardness obtained in an actual component.","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"55 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944991","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Heat Treat Actionable Data leveraging AI and the Industrial Internet of Things 利用AI和工业物联网对可操作数据进行热处理
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0054
Peter Sherwin
{"title":"Heat Treat Actionable Data leveraging AI and the Industrial Internet of Things","authors":"Peter Sherwin","doi":"10.31399/asm.cp.ht2023p0054","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0054","url":null,"abstract":"Abstract The heat treat industry is quickly moving away from paper chart records due to changes in heat treatment standards such as AMS 2750 and CQI9. This move to digital data capture is leading to a step-change in the amount of data captured in heat treatment facilities. The amount of data collected in manufacturing can range from a few gigabytes per day to multiple terabytes per day, depending on the size and complexity of the manufacturing operation. However, manufacturers typically use only 10-30% of the data collected due to the following reasons: Lack of data integration - data is collected by different systems in different formats, making it difficult to integrate and analyze; Data quality issues - data is often incomplete, inaccurate, and outdated, making it difficult to make sensible decisions; Limited data analysis capabilities - manufacturers often need more tools and expertise to analyze the data effectively; and Data overload - the growing volume of data generated can be overwhelming and makes it challenging to extract meaningful insights. This paper aims to help explain how to maximize data value in a heat treat operation, focusing on data integration, quality, and analysis capabilities.","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"72 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944995","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effects of Vanadium Carbide Precipitation and Dislocation Density on Hydrogen Absorption and Retention in 1300 MPa Steel Fasteners 碳化钒析出和位错密度对1300 MPa钢紧固件吸氢和留氢的影响
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0060
Michelle Kent, Frank Wernlein, Emmanuel De Moor, Kip Findley
{"title":"Effects of Vanadium Carbide Precipitation and Dislocation Density on Hydrogen Absorption and Retention in 1300 MPa Steel Fasteners","authors":"Michelle Kent, Frank Wernlein, Emmanuel De Moor, Kip Findley","doi":"10.31399/asm.cp.ht2023p0060","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0060","url":null,"abstract":"Abstract Quenched and tempered (Q&T) medium-C steels with various V and Mo additions were studied to understand the relationship between alloy carbide precipitation and hydrogen absorption and trapping behaviours. Heat treatments were selected in the temperature range favourable for V carbide formation, 500-600 °C, leading to higher hardness compared to similar V- and Mo-free alloys due to precipitation hardening. Heat-treated coupons were electrochemically charged to introduce hydrogen, and the bulk hydrogen concentration was measured using melt extraction analysis. Hardness and dislocation density were measured for each tempered condition to relate these properties to the hydrogen absorption and trapping behaviours of each material. Results indicate that dislocation density as well as V and Mo carbide precipitation increase the extent of hydrogen absorbed during charging and the amount of hydrogen remaining trapped after holding at ambient temperature for up to 168 h (1 week).","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"11 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944987","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Analysis of Industrial Quenching (Air Transfer + Oil Immersion) and the Cooling Regimes after Immersion 工业淬火(空气传递+油浸)及浸后冷却机制分析
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0106
Gamaliel Salazar, Jean-Sebastien Lemyre-Baron, Mohammad Jahazi, Henri Champliaud, Antoine Tahan
{"title":"Analysis of Industrial Quenching (Air Transfer + Oil Immersion) and the Cooling Regimes after Immersion","authors":"Gamaliel Salazar, Jean-Sebastien Lemyre-Baron, Mohammad Jahazi, Henri Champliaud, Antoine Tahan","doi":"10.31399/asm.cp.ht2023p0106","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0106","url":null,"abstract":"Abstract Standard laboratory test methods are useful to compare the cooling performance and cooling regimes of different quenchants under controlled environments where quenching occurs almost immediately. In reality, many industries rely on systems that require transferring through air from the austenitizing furnace to the quench tank. In this project, a special quench probe apparatus is used to characterize an industrial quenching process involving air transfer followed by quenching in low viscosity oil. The probe system allows investigation of the non-homogeneous condition before immersion. The heterogeneity of the process, through air and in the oil, is captured by modifying the position and orientation of the quench probes among many experiments. Multiple characteristic points were identified during the boiling stage due to its physical significance to produce time dependent analytical curves built up through piecewise polynomial interpolation while an optimization algorithm models the convective stage. Inverse analysis is carried out with the data captured by the probes to estimate time dependent temperature boundary conditions. The output can further be computed into a temperature dependent heat transfer coefficient curve. Results indicate that the phenomena occurring after immersion differ from laboratory results thus demonstrating the significance of characterizing the actual industrial process.","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"20 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944990","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The Effect of Retained Austenite and Nickel on the Rolling-Sliding Contact Fatigue of Carburized Steels 残余奥氏体和镍对渗碳钢滚动-滑动接触疲劳的影响
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0071
A.R. Orr, N. Novack, J.G. Speer, R. Cryderman, K.O. Findley
{"title":"The Effect of Retained Austenite and Nickel on the Rolling-Sliding Contact Fatigue of Carburized Steels","authors":"A.R. Orr, N. Novack, J.G. Speer, R. Cryderman, K.O. Findley","doi":"10.31399/asm.cp.ht2023p0071","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0071","url":null,"abstract":"Abstract The objective of this work was conducted to investigate the influence of nickel (Ni) content and retained austenite on rolling-sliding contact fatigue (RSCF) life in carburized gear steel. In order to evaluate Ni and retained austenite effects, this study utilized carburized steel specimens of 4120 (0.13 wt pct Ni) and 4820 (3.38 wt pct Ni), which were subjected to RSCF testing. The specimens were gas carburized with a resulting case depth of approximately 1.3 mm, based on a hardness of 500 HV. The retained austenite was measured using x-ray diffraction at depths beneath the surface of 50, 250, 450, 650 μm. The 4120 specimens have a higher surface retained austenite content than the 4820. Specimens were surface ground to an average surface roughness of 0.2 μm to decrease the effect of as-carburized surface roughness on the fatigue life. The specimens underwent RSCF testing, with a surface contact stress of 2.5 GA and a slide to roll ratio of -20 pct, until a pit formed, as detected by an accelerometer. The pits that formed on the surface of the specimens were analysed with secondary electron microscopy, macrophotographs, and light optical microscopy. The pits that formed from the RSCF testing conditions were surface-initiated. The fatigue life of the 4820 specimens was higher than the fatigue life of the 4120 specimens, suggesting that the higher Ni level is beneficial to the fatigue life.","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"8 11 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944817","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
How to Improve the Performance and Longevity of Induction Tooling Components 如何提高感应模具部件的性能和寿命
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0029
David Lynch
{"title":"How to Improve the Performance and Longevity of Induction Tooling Components","authors":"David Lynch","doi":"10.31399/asm.cp.ht2023p0029","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0029","url":null,"abstract":"Abstract This presentation will discuss the most common types of induction tooling failures and the best practices to improve the performance and longevity of inductor coils, bus bars quenches and related tooling. We will discuss the harsh environment of a typical induction machine installation and what can be done to reduce contamination, which is the leading cause of tooling failure. Robust tooling designs and how water cooling is essential to longevity shall be discussed. Cooling water temperature and how the water is presented and routed through the tooling components and the impact this has on performance and longevity shall be discussed. We will discuss the use of proper materials, fittings and hoses which are often overlooked and can be detrimental to a process if not correctly selected. We will cover the induction machine and how it is essential to have a proper earth ground and the importance of proper machine fixturing and alignment. We shall discuss the importance of scheduled machine maintenance, scheduled service and calibration. The presentation will summarize the most common types of failures, how maintenance is essential for longevity and the importance of high-quality robust tooling.","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"8 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944822","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mythological Quenchants of Ancient Blacksmiths 古代铁匠的神话猝灭
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0098
D. Scott MacKenzie, Patrice Lasne
{"title":"Mythological Quenchants of Ancient Blacksmiths","authors":"D. Scott MacKenzie, Patrice Lasne","doi":"10.31399/asm.cp.ht2023p0098","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0098","url":null,"abstract":"Abstract Archaeological digs have found many types of knives, with varying quality of steel and microstructure. Typically, these steels are carbon steels with carbon contents on the order of 0.60%. Historically, there have been many myths concerning the quenchants used by ancient blacksmiths in the heat treatment of swords and knives. Various liquids have been cited in the archaeometallurgical literature as quenchants. Each of these quenchants is supposed to extend to the knife special and even mythical properties. However, none have been examined for cooling curve behavior. In this paper, various quenchants are examined for typical heat transfer, and microstructure is predicted for simple steels commonly used in ancient knife making.","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"126 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944819","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The Effects of Thermomechanical Pretreatment on Abnormal Grain Growth During Simulated Carburization 热机械预处理对模拟渗碳过程中晶粒异常生长的影响
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0011
J.M Gruich, K.O. Findley, R.L. Cryderman
{"title":"The Effects of Thermomechanical Pretreatment on Abnormal Grain Growth During Simulated Carburization","authors":"J.M Gruich, K.O. Findley, R.L. Cryderman","doi":"10.31399/asm.cp.ht2023p0011","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0011","url":null,"abstract":"Abstract Carburizing is frequently utilized in the automotive industry in order to increase the surface hardness of a steel alloy while retaining toughness and ductility in the core. At elevated temperatures where some carburizing processes are performed, abnormal grain growth (AGG) can occur. During AGG, the microstructure undergoes bimodal grain growth with some grains growing exponentially faster than others. The growth of large austenite grains through AGG compromises the fatigue performance of carburized steels. AGG is further exacerbated by cold work introduced into the alloy prior to carburizing. Warm work is also sometimes utilized in part forming prior to carburizing. In this study, the effects of warm work on AGG were investigated. AISI 4121 and a modified AISI 4121 that contains Nb and Mo microalloying additions rather than Al for grain size control were warm worked in a range of 0-50% at a temperature of 900°C and then heated in a furnace for various lengths of time at a temperature of 930 °C to simulate a carburizing thermal history. The average prior austenite grain size (PAGS) tended to decrease as the degree of warm work increased, with the NbMo-modified alloy presenting a finer PAGS at all percentages of warm reduction and different lengths of time at the simulated carburization temperature. Specimens of the 50% warm reduced condition were also cold rolled at 5, 10, and 25% reductions, typical of cold sizing, prior to simulated carburization. The average PAGS of these CR samples was finer than their 0% CR counterparts, but the PAGS increased with CR in the modified alloy after 328 minutes of simulated carburization.","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"49 3-4 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944985","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of Cooling Rates in a Hypoeutectoid Steel Under Forced Convection Conditions 强制对流条件下亚共析钢冷却速率的影响
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0017
María Isabel Bucio-Herrejón, Monserrat Sofía López-Cornejo, Héctor Javier Vergara-Hernández, Angel Daniel Rauda-Ceja
{"title":"Effect of Cooling Rates in a Hypoeutectoid Steel Under Forced Convection Conditions","authors":"María Isabel Bucio-Herrejón, Monserrat Sofía López-Cornejo, Héctor Javier Vergara-Hernández, Angel Daniel Rauda-Ceja","doi":"10.31399/asm.cp.ht2023p0017","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0017","url":null,"abstract":"Abstract A physical model was developed to estimate the thermal history in hypoeutectoid steel under continuous cooling and forced convection conditions. The thermal histories were acquired at different cooling rates to emulate the forced-convection conditions in a controlled cooling conveyor and compared in every cooling condition with the microstructural evolution of the pearlite. Through Scanning Electron Microscopy (SEM) the pearlite interlamellar spacing was determined, as well as Vickers hardness and tensile tests, validated the effect of the cooling rate on microstructural parameters such as transformation temperature and pearlite interlamellar spacing. It was found that air velocity increased the undercooling rate and decreased the pearlite interlamellar spacing.","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"18 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944994","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Checks and Balances – Practical Guidelines for Alloy Trays and Fixtures Fit and Function in Heat Treatment 检查和平衡。合金托盘和夹具在热处理中的配合和功能的实用指南
Proceedings of the ... ASM Heat Treating Society Conference Pub Date : 2023-10-17 DOI: 10.31399/asm.cp.ht2023p0067
Matthew Fischer
{"title":"Checks and Balances – Practical Guidelines for Alloy Trays and Fixtures Fit and Function in Heat Treatment","authors":"Matthew Fischer","doi":"10.31399/asm.cp.ht2023p0067","DOIUrl":"https://doi.org/10.31399/asm.cp.ht2023p0067","url":null,"abstract":"Abstract Alloy trays and fixtures are integral components in a heat treat operation. Maintaining furnace equipment and alloy trays and fixtures functionality are essential to maximizing the heat treat operation throughput. This paper will discuss and present practical guidelines for periodic inspection and monitoring of alloy trays and fixtures in support of minimizing potential tray and fixture material handling issues and maximizing heat treat operation productivity and throughput.","PeriodicalId":478715,"journal":{"name":"Proceedings of the ... ASM Heat Treating Society Conference","volume":"166 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135944989","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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