A. M. Jackson, N. Baskar, K. Palanisamy, S. Suriya, K. Sankar, S. Muhilan
{"title":"Multi-objective optimization for production and quality enhancement in milling of Al 7075 using grey relational analysis","authors":"A. M. Jackson, N. Baskar, K. Palanisamy, S. Suriya, K. Sankar, S. Muhilan","doi":"10.1063/5.0068382","DOIUrl":"https://doi.org/10.1063/5.0068382","url":null,"abstract":"Production improvement is a key to stay in the competitive market for most industries. In most of the scenarios, quality gets compensated while going for productivity improvement. Using proper optimization techniques with multi-objective solution tools we might be able to achieve it. Aluminum 7075 material having wide application in lightweight fields such as aviation especially because of its workability nature is taken for experimentation. Milling is one of the significant machining operations in such applications. Here we have attempted to optimize the milling of Al 7075 with two objectives like improving Material Removal Rate and minimizing Surface Roughness. Experimental machining is designed using Taguchi’s design of experiments. The machined data are used to create and analyze the machining operation using the statistical method of calculations. The multi-objective optimization is carried out by Grey relational Analysis and the investigation results are further discussed.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130532613","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
K. Ganesh, Ajith Arul Daniel, R. Pugazhenthi, P. Balamurali
{"title":"Study the evaluation of underactuated robotic gripper","authors":"K. Ganesh, Ajith Arul Daniel, R. Pugazhenthi, P. Balamurali","doi":"10.1063/5.0068177","DOIUrl":"https://doi.org/10.1063/5.0068177","url":null,"abstract":"In this paper, a newly developed underactuated gripper robotic gripper is designed and fabricated and is tested and simulated by the optimal force. This kind of robot gripper can adapt the grasped object depending on shape and output grasping force. This model has created a linkage-based parallelogram mechanism to include kinematic and contact constraints. Geometric optimization of three phalanges underactuated fingers is presented based on a Finite Element analysis technique. Multi-objective optimization is used for evaluating finger parameters that were associated with link position, grasping equilibrium, and contact force. All optimal parameters of the mathematical models are obtained by using Ansys software. In order to test the optimum force of the finger, a wide range of contact positions was selected, and found exact position different grasping shapes. In this experiment, the grasping force is measured and compared with numerical results. The results obtained by both simulation and experiments exhibit a good correlation with the analytical results.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"21 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125250446","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Optimization of TIG and EB welding parameters to improve tensile strength and corrosion resistance of AA2219-T87 aluminium-alloy","authors":"B. Rajnaveen, G. Rambabu, K. Prakash, K. S. Rao","doi":"10.1063/5.0068242","DOIUrl":"https://doi.org/10.1063/5.0068242","url":null,"abstract":"AA2219-T87 Aluminium - alloy is widely seen in various strategic applications due to the combination of good weldability and superior corrosion resistance. The welding procedures and welding parameters significantly affect the weldability and mechanical properties of aluminium alloys. In the current study, AA2219 alloy is welded using tungsten inert gas (TIG) and electron beam (EB) welding procedure to observe process parameters’ effect on tensile and corrosion properties. The experiments were planned by Box-Behneken design in which all the selected parameters were varied within a given range. Analysis of variance (ANOVA) was conducted, which established, that welding current is the major influencing parameter in TIG and EBW processes. The primary objective of the study is to develop the fitted mathematical model by integrating welding process parameters to predict the properties. The developed mathematical model was optimized by response surface methodology (RSM) to achieve the better ultimate tensile strength and corrosion resistance of AA2219 alloy upon welding by TIG, and EB welding process.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"34 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"128853613","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
S. Senkathir, A. Raj, T. Geethapriyan, Kunal Goyal, R. V. Nanditta
{"title":"To study the weldability of inconel 625 and stainless steel 410 using different flux and filler material","authors":"S. Senkathir, A. Raj, T. Geethapriyan, Kunal Goyal, R. V. Nanditta","doi":"10.1063/5.0069145","DOIUrl":"https://doi.org/10.1063/5.0069145","url":null,"abstract":"Welding has an important role in every production industry, without the advancement in welding many industries such as automobile, aviation, machinery automation, construction and many more would come to a standstill. In this research the welding of martensite stainless steel 410 grade along with nickel based super alloy named Inconel 625 consisting of different variety of flux such as silicon dioxide, chromium trioxide, titanium dioxide with filler metal ERNiCrMo-3. The main purpose of this study is to find which flux serves the best in case of considered parameters such as hardness, toughness and the penetration of the weld. The results of this study were derived by performing tests in different machines like ultimate tensile test in order to find the tensile strength, Charpy impact apparatus to observe the toughness of the metal welded and Vickers hardness apparatus for finding the hardness of the welded metal. The microscopic appearances of the materials were examined with the help of optical microscopes. The final results show that Cr2O3 shows good penetration and better quality of join under the microscopic tests without any level defects. The metal fabricated with Cr2O3 flux shows more impact strength than the other fabricated materials.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"153 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132729413","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
D. A. J. Sunderraj, J. Raj, K. Geethan, S. Singh, K. Narayanamoorthy
{"title":"Study of tribological behavior of Al2024 by power metallurgy method","authors":"D. A. J. Sunderraj, J. Raj, K. Geethan, S. Singh, K. Narayanamoorthy","doi":"10.1063/5.0068796","DOIUrl":"https://doi.org/10.1063/5.0068796","url":null,"abstract":"This work review the aluminium alloy Al-2024 reinforced along with silicon carbide tribological performance fabricated by power metallurgy method. The frictional and wear property of the metal matrix composites was premeditated by testing dry sliding wear test using a pin-on-disc wear tester analysis to find the impact of functional load, speed on slide and distance of side on wear rate, as well as the porosity and resistance of the specimen were studied. Thus the results gives the hybrid composites with heavy load exhibited lower wear losses. Due to the even graphite film on the top surface of the worm surface decreases the wear, so rigorous wear loss is prevented. The usage of Gr and SiC as mixture reinforcements successfully improves the tribological properties of the specimen prepared by powder metallurgy technique. The wear of various specimens were found and then compared to obtain the best wear factor.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"10 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132849303","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
N. Sivashanmugam, K. Harikrishna, S. Rao, A. Lakshminarayanan
{"title":"Corrosion behaviour of friction stir welded rare earth magnesium alloy ZE41 under salt spray test","authors":"N. Sivashanmugam, K. Harikrishna, S. Rao, A. Lakshminarayanan","doi":"10.1063/5.0068221","DOIUrl":"https://doi.org/10.1063/5.0068221","url":null,"abstract":"Magnesium is the lightest structural metal. Magnesium alloys are mixtures of magnesium with other metals (called an alloy), often zinc, manganese, silicon, copper, rare earths and zirconium. The magnesium alloys are having remarkable desirable properties like lightweight, low density (two thirds that of aluminium), good high-temperature mechanical properties. The addition of rare earth elements with the magnesium increases the strength and decreases the weld cracking and porosity during the casting process. Despite, the corrosion property of Magnesium alloy limits its applications. The corrosion behaviour of friction stir welded rare earth magnesium alloy ZE41 was investigated in present study. The friction stir welding was performed on 5mm thick specimens and under suitable welding conditions the defect free joints were made. The micro and macro structural analysis were performed. Mechanical tests have also been conducted to assess the tensile strength, joint efficiency, percentage of elongation and hardness of welded joints in various zones, i.e. weld nugget (WN), thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ). Micro Arc Oxidation (MAO) coating was done on the welded and base specimens to analyse the corrosion performance. The corrosion rates of coated (both base and welded) specimens were measured using salt spray test and the reduction in corrosion rates were identified after coating.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"59 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126643388","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Experimental study on leather machinability in power diode based laser beam machining","authors":"Vasanth Swaminathan, M. Thangaraj","doi":"10.1063/5.0068154","DOIUrl":"https://doi.org/10.1063/5.0068154","url":null,"abstract":"Leather is a sturdy material renowned for its fashion, style and versatility. High quality cutting and simple adjustment of cutting geometry are provided by laser cutting of leather. Diode lasers can process leather rapidly and efficiently. An endeavor to investigate the machining of buffalo leather using power diode laser cutting technique was suggested in the proposed approach. Laser cutting attempts were performed on buffalo leather samples with thickness of 2 mm. This work explores the much effective utilization of power diode laser cutting method of leather to distinguish its advantages and disadvantages. It also provides discrimination between laser cutting and traditional cutting of leather.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"5 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121327294","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
K. Mayandi, Jinka Rupesh Kumar, K. Kanagaraja, P. Ramalingam, S. Kanna, G. Suresh
{"title":"Experimentation of multi directional fan blade model using fused deposition modeling process","authors":"K. Mayandi, Jinka Rupesh Kumar, K. Kanagaraja, P. Ramalingam, S. Kanna, G. Suresh","doi":"10.1063/5.0068260","DOIUrl":"https://doi.org/10.1063/5.0068260","url":null,"abstract":"In order to develop the light weight multi flow fan blades, additive manufacturing have been used to produce the PLA material blades in this research and to promote the application of PLA, it became essential to investigate the mechanical properties such as endurance and tensile strength elastic property along with the flow analysis. Two novel segments of this research are the analysis of the PLA material for the mechanical properties and the CFD analysis of the fan blade model to perform with high effectiveness. As the outcome of the research, it is observed that the tensile strength and elasticity of PLA materials manufactured through additive manufacturing increases with the increase in printing angle and thickness up to a threshold level. All the experimental results obtained are in the satisfactory range for an application involving fan blades. So the material can be suitable for the fabricating the fan blades without compromising the quality of the blades and application requirements. The CFD analysis have also been performed to design the fan blade and its twisting angle, thereby the maximum air flow can be obtained in all the directions.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"72 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126348716","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
N. Sathishkumar, R. Elakkiyadasan, P. Manojkumar, R. Rangaraja, Babu Padmanabhan
{"title":"Study of compressive behaviour on 3D printed PETG polymer lattice structures infilled with epoxy resin","authors":"N. Sathishkumar, R. Elakkiyadasan, P. Manojkumar, R. Rangaraja, Babu Padmanabhan","doi":"10.1063/5.0068286","DOIUrl":"https://doi.org/10.1063/5.0068286","url":null,"abstract":"In this study Functionally Graded Lattice structures and Solid Structures are Additively Manufactured (AM). The mechanical strength of AM parts can be improved by combining the properties of resins with polymers (Infiltration), which is applicable for open internal structures. Fused deposition modelling process is employed for fabricating, Solid and Lattice structures (Crisscross and Honeycomb). The fabricated lattice structures are subjected to pressureless resin infiltration process. Solid structures and Lattice structures (with & without infiltration) are tested for their compressive behaviour, ASTM D695. Compressive strength of lattice structures (with infiltration) are observed as 36.725 and 21.87 (Mpa), lattice structures (without infiltration) exhibits 27.65 and 19.60 (Mpa) and solid structures shown 11.7 Mpa. The results suggests that infilled lattice structures shows fine compressive behaviour compared to solid and lattice structures (without infiltration). The interface strength at the boundary region was observed better in Honeycomb type infiltration than crisscross type because of its increased sharp corners that providing interlocking phenomenon. The Scanning Electron Microscope images shown the good adhesive bonding in the interface boundary region of all the infiltrated samples which promises the usage of this technique in developing more hybrid composites.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"103 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134557418","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Performance assessment of a solar PV based thermoelectric cooling system","authors":"M. Suresh, A. Kavinaya","doi":"10.1063/5.0068206","DOIUrl":"https://doi.org/10.1063/5.0068206","url":null,"abstract":"In recent years, solar photovoltaic (PV) systems are becoming economically viable as the system costs are being reduced and plenty of research activities are carried out to explore better utilization of these systems for novel applications. One such option is combining solar cells and Peltier modules. In the present work, a solar PV panel has been set up and the electricity generated from the panel has been utilized to power a Peltier module so that thermoelectric cooling effect is produced. Cold side of the module has been used to condense the moisture in the atmospheric air and generate small quantity of potable water. Numerical and experimental investigations have been carried out on this solar PV based thermoelectric system so as to assess its performance and explore the possibilities of producing drinking water from this system.","PeriodicalId":420098,"journal":{"name":"RECENT TRENDS IN MANUFACTURING TECHNOLOGIES, MATERIALS PROCESSING, AND TESTING","volume":"29 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126049788","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}