{"title":"Influences of 3D printing parameters on the mechanical properties of wood PLA filament: an experimental analysis by Taguchi method","authors":"Jakiya Sultana, Md Mazedur Rahman, Yanen Wang, Ammar Ahmed, Chen Xiaohu","doi":"10.1007/s40964-023-00516-6","DOIUrl":"https://doi.org/10.1007/s40964-023-00516-6","url":null,"abstract":"Abstract This study investigates the effects of 3D printing parameters on the mechanical properties (predominantly tensile properties) of a commercial polylactic acid-based wood fiber composite material known as wood filament. The influence of printing parameters, including layer thickness, infill density, printing speed, and nozzle temperature on the mechanical properties, is studied, and the design of the experiment (DOE) is made through Taguchi L 9 orthogonal array. The specimens for the tensile test are fabricated by the material extrusion (MEX) 3D printer, which is also known as fused deposition modeling (FDM) or fused filament fabrication (FFF). After conducting the tensile test, this research considers four significant outcomes: tensile strength, maximum load, elastic modulus, and elongation at break. Further analysis of the obtained results from mechanical testing is performed through analysis of variance (ANOVA) to determine the significance of each parameter on the mechanical properties. Moreover, prediction and optimization are conducted to verify the obtained results from the DOE. Furthermore, scanning electronic microscopy (SEM) is used to analyze the fracture zones, cracks, voids, and fiber/matrix adhesion of the FDM fabricated parts which demonstrates that the lower layer thickness provides better adhesion and fewer voids between successive layers and thus exhibits better mechanical performance. Graphical abstract","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"8 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135969001","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
J. Barber, P. Revolinsky, E. Spinelli, V. C. Jamora, H. Eisazadeh, O. G. Kravchenko
{"title":"Investigation of high temperature compaction on fracture toughness of 3D printed carbon fiber polyamide composites","authors":"J. Barber, P. Revolinsky, E. Spinelli, V. C. Jamora, H. Eisazadeh, O. G. Kravchenko","doi":"10.1007/s40964-023-00507-7","DOIUrl":"https://doi.org/10.1007/s40964-023-00507-7","url":null,"abstract":"","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"50 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135141536","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Cassio Miller Grala, Ederval de Souza Lisboa, Maikson Luiz Passaia Tonatto
{"title":"Effect of infill density on the thermomechanical performance of additively manufactured jigs: numerical model and experiments","authors":"Cassio Miller Grala, Ederval de Souza Lisboa, Maikson Luiz Passaia Tonatto","doi":"10.1007/s40964-023-00510-y","DOIUrl":"https://doi.org/10.1007/s40964-023-00510-y","url":null,"abstract":"","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"162 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135254984","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Surface topology as non-destructive proxy for tensile strength of plastic parts from filament-based material extrusion","authors":"Bevan Harbinson, Sierra F. Yost, Bryan D. Vogt","doi":"10.1007/s40964-023-00506-8","DOIUrl":"https://doi.org/10.1007/s40964-023-00506-8","url":null,"abstract":"","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"100 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135592614","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Investigation into surface-coated continuous flax fiber-reinforced natural sandwich composites via vacuum-assisted material extrusion","authors":"Dongyang Cao","doi":"10.1007/s40964-023-00508-6","DOIUrl":"https://doi.org/10.1007/s40964-023-00508-6","url":null,"abstract":"","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"25 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135591709","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Editorial PIAM November 2023","authors":"Joamin Gonzalez-Gutierrez","doi":"10.1007/s40964-023-00524-6","DOIUrl":"https://doi.org/10.1007/s40964-023-00524-6","url":null,"abstract":"","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"161 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135811294","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
J. Lee, S. Akin, J. R. Walsh, M. B. G. Jun, H. Lee, Y. C. Shin
{"title":"A Nitinol structure with functionally gradient pure titanium layers and hydroxyapatite over-coating for orthopedic implant applications","authors":"J. Lee, S. Akin, J. R. Walsh, M. B. G. Jun, H. Lee, Y. C. Shin","doi":"10.1007/s40964-023-00500-0","DOIUrl":"https://doi.org/10.1007/s40964-023-00500-0","url":null,"abstract":"","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"168 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136306496","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Lukas Gritsch, Haroutioun Askanian, Vera Bednarzig, Stefan Schrüfer, Joachim Kaschta, Christelle Blavignac, Steve Peuble, Frederic Gallice, Edouard Jallot, Aldo R. Boccaccini, Jonathan Lao
{"title":"Investigation and characterization of the additive manufacturing of polycaprolactone/bioactive glass hybrid scaffolds for bone tissue engineering via material extrusion processing","authors":"Lukas Gritsch, Haroutioun Askanian, Vera Bednarzig, Stefan Schrüfer, Joachim Kaschta, Christelle Blavignac, Steve Peuble, Frederic Gallice, Edouard Jallot, Aldo R. Boccaccini, Jonathan Lao","doi":"10.1007/s40964-023-00505-9","DOIUrl":"https://doi.org/10.1007/s40964-023-00505-9","url":null,"abstract":"","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"206 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135063452","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Studies on mechanical and corrosion behaviour of heat-treated AlSi10Mg alloy fabricated by PBF-LM","authors":"K. Arun, M. Ramu, Pavan Kalyan Kota","doi":"10.1007/s40964-023-00503-x","DOIUrl":"https://doi.org/10.1007/s40964-023-00503-x","url":null,"abstract":"","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"20 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134910562","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Shivdarshan Sherugar, Martin Birkett, Matthew Blacklock
{"title":"Characterisation of print path deviation in material extrusion","authors":"Shivdarshan Sherugar, Martin Birkett, Matthew Blacklock","doi":"10.1007/s40964-023-00502-y","DOIUrl":"https://doi.org/10.1007/s40964-023-00502-y","url":null,"abstract":"Abstract Material extrusion, also known as fused filament fabrication, is one of the most popular additive manufacturing techniques due to its lower cost and ease of handling. However, parts produced by material extrusion have relatively poor mechanical performance, dimensional accuracy and thermal performance as compared to parts produced by subtractive manufacturing due to high void content. Previous studies have suggested print path deviation as the cause of these voids, but no attempt has yet been made to characterise these deviations. In this study, we propose a method to assess print path deviation for material extrusion that may reduce the formation of voids in printed parts. Geometric features including straight paths, various angled corners and curves of varying radii are printed at different print speeds using an open-source printer and then imaged under a microscopic. The deviation in print path centroid and width is classified as being a combination of systematic and stochastic deviations. Systematic deviation is determined by the difference between the mean of the actual print path and the ideal print path sent to the printer by the user. Stochastic deviation represents the randomness across print samples and is given by the root mean square deviation. The relationship between stochastic deviation between any two points along the print path is determined by a correlation coefficient. The results show that both print speed and different geometric print features affect the amount of deviation in the print path. In the case of correlation of the stochastic deviation along print paths, geometric features are found to have a much greater effect than print speed. The proposed method provides a low cost and highly transferrable technique to characterise the print path deviation within material extrusion parts with respect to varying printing parameters. An accurate understanding of local print deviations within a part plays a major role in the analysis and topology optimisation of 3D printed parts and gives the ability to assess the print quality and identify the root cause of print deviations, thus reducing voids and improving mechanical performance, dimensional accuracy and thermal properties of the printed part.","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"40 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"136192240","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}