H. Noh, Kijung Park, Kiwon Park, G. O. Okudan Kremer
{"title":"Development of a Design for Additive Manufacturing Worksheet for Medical Casts","authors":"H. Noh, Kijung Park, Kiwon Park, G. O. Okudan Kremer","doi":"10.1115/detc2021-72103","DOIUrl":"https://doi.org/10.1115/detc2021-72103","url":null,"abstract":"\u0000 Traditional plaster casts often cause dermatitis due to disadvantages in usability and wearability. Additive manufacturing (AM) can fabricate customized casts to have light-weight, high strength, and better air permeability. Although existing studies have provided design for additive manufacturing (DfAM) guidelines to facilitate design applications for AM, most relevant studies focused on the mechanical properties of outputs and too general/specific design guidelines; novice designers may still have difficulty understanding trade-offs between functional and operational performance of various DfAM aspects for medical casts. As a response, this study proposes a DfAM worksheet for medical casts to effectively guide novice designers. First, important DfAM criteria and their possible solutions for medical casts are examined through a literature review to construct a basic DfAM framework for medical casts. Next, a scoring system that considers relative criteria importance and criteria evaluation from both functional and operational perspectives is developed to identify the overall suitability of a medical cast design for AM. A case study of finger cast designs was performed to identify the DfAM performance of the sample designs along with redesign requirements suggested by the worksheet. The proposed worksheet would be used to achieve rapid medical cast design by objectively assessing its suitability for AM.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"36 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126065007","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Home Energy Management System (HEMS): Coupled Flexible Load Management in Homes","authors":"Yilin Jiang, Li Song, J. Allen, F. Mistree","doi":"10.1115/detc2021-71680","DOIUrl":"https://doi.org/10.1115/detc2021-71680","url":null,"abstract":"\u0000 Electricity suppliers have introduced time-of-use (TOU) metering and pricing in residential buildings in recent years. By increasing the price of electricity during on-peak hours (e.g., 2 pm to 7 pm in summer months), suppliers expect to regulate the energy usage from homeowners when the grid is near capacity. Therefore, homeowners are motivated to shift the load by moving their home electricity use from on-peak hours to off-peak hours for utility cost savings. However, peak load management is another factor that needs to be considered, since a higher peak load might cause other penalties, such as making suppliers change their current tariff policy in the next paying period since the grid needs to fulfill a higher demand.\u0000 In this paper we explore the Home Energy Management System (HEMS) Strategy for homeowners who are considering saving money by reducing/avoiding the on-peak hour electricity usage while reducing peak load. A multi-goal scheduling problem is solved by constructing a coupled compromise decision support problem in which a water heater is coupled with flexible, non-thermal appliances such as a washing machine. To address these multiple goals, we use Decision Support Problem (DSP) construct. A use case simulation shows that our scheduler can make a reasonable tradeoff between two conflicting goals, helping the homeowner save money while maintaining low peak demand.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"42 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"117247722","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Using Machine Learning for the Classification of the Remaining Useful Cycles in Lithium-Ion Batteries","authors":"H. Coutts, Qing Wang","doi":"10.1115/detc2021-69647","DOIUrl":"https://doi.org/10.1115/detc2021-69647","url":null,"abstract":"\u0000 In order to keep up with the increasing focus on renewable energy, the demand for new battery technology and peripherals has likewise increased greatly. Given the relatively slow rate of change of new battery chemistry and technology, it is the peripherals to the batteries that are often relied upon to provide this necessary increase in performance. The 18650 battery with Lithium-Ion internal chemistry is one of the most widely used batteries and is depended upon in many industries to provide power portability and storage. Using an extensive freely available dataset compromising of the charge cycles of 121 18650 batteries, this paper evaluates multiple algorithms’ effectiveness at predicting the remaining useful cycles of a battery from a single discharge curve. Upon evaluation of the algorithms, ‘Weighted K Nearest Neighbours’ was shown to be the most accurate model and was further improved to ensure that the maximum accuracy was acquired. Finally, a user interface was created to allow for the demonstration of a potential use case for the model. This model and user interface show the potential for easy testing of batteries to determine the number of remaining useful cycles. This makes the possibility of re-purposing or extending the initial purpose of these batteries much greater, which is preferable from both an economic standpoint and an ecological one.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"8 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126804611","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Daigo Tauchi, T. Hirogaki, E. Aoyama, K. Ogawa, H. Nobe
{"title":"Selection Method of Molding Condition for Self-Adhesive Products Using Only Bamboo Fibers Extracted With a Machining Center Based on Bayesian Optimization","authors":"Daigo Tauchi, T. Hirogaki, E. Aoyama, K. Ogawa, H. Nobe","doi":"10.1115/detc2021-68167","DOIUrl":"https://doi.org/10.1115/detc2021-68167","url":null,"abstract":"\u0000 Bamboo grows naturally in Japan as an underutilized forest resource, and its fibers have high specific strength and stiffness, so much so that they are called natural glass fibers. In this study, a method for manufacturing a self-adhesive compact material by pressurizing and heating 100% bamboo fiber after extraction using a machining center, without losing the composition of bamboo, is proposed. This molded body is made of a 100% natural material and has a low environmental impact even when landfilled, contributing to the growth of bamboo for use as a raw material.\u0000 In this study, the formation conditions for maximizing the tensile properties when forming platelets were investigated. First, an analysis of the variance was conducted using the orthogonal array test design to identify the factors affecting the objective variable and determine the contribution of each factor. In addition, estimates of the objective variable for the molding conditions were obtained from the Gaussian process regression model in a Bayesian optimization. Furthermore, as a result of comparing the maximum values of the properties of the molding conditions between the analysis of variance and the Gaussian process regression model, the values of the tensile properties were improved in the Gaussian process regression model.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"54 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123202335","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Kevin Boissie, Thomas Vigier, M. Zolghadri, S. Addouche
{"title":"Business Intelligence and Obsolescence Engineering: Prediction, Performance and Innovation, Linked Destinies","authors":"Kevin Boissie, Thomas Vigier, M. Zolghadri, S. Addouche","doi":"10.1115/detc2021-66734","DOIUrl":"https://doi.org/10.1115/detc2021-66734","url":null,"abstract":"\u0000 This paper establishes the process in which resilience leads to obsolescence requires a close link between information literacy in one’s sector (industrial and economic) and the ability to anticipate changes (technical and sectoral). Based on an industrial case study, in the automotive manufacturing sector, it is intended to be an engineering analysis in industrial technology with the aim of demonstrating that there is a new axis of reflection, allowing a better performance of the company. This research applies to the life cycles that we have defined and which are sections of the global life cycle. Links are demonstrated between the economic risks to the different types of obsolescence. This article addresses a new research axis in business intelligence, for the benefit of a better technological and industrial management, but also, a new source of data collection to predict market developments, support decision making and the implementation of strategic development plans.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"151 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121628729","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Techno-Economic and Environmental Assessment of Dairy Products: A Case Study in Southeast Idaho, USA","authors":"Brekke Van Slyke, Amin Mirkouei, M. McKellar","doi":"10.1115/detc2021-69285","DOIUrl":"https://doi.org/10.1115/detc2021-69285","url":null,"abstract":"\u0000 Idaho was the 3rd largest milk producer in the United States in 2019, and the dairy industry remains one of the most considerable sections of the state’s economy. The dairy industry itself has many effects on the environment, and there are many opportunities within this industry to improve its environmental impacts. This paper explores a dairy processing facility (under current operating norms and an improved set of operating conditions) to assess techno-economic aspects, determine the gate-to-gate environmental impacts, and identify critical process parameters. In this study, the environmental impact was determined using the life cycle assessment method to evaluate greenhouse gas emissions in kg CO2 equivalents per kg of packaged milk. The economic assessment was performed, using a life cycle costing analysis method for estimating the net present value, payback period, and total profit of the various scenarios, as well as determining the major cost drivers to the process. The results show that the total environmental impact of 1 kg of packaged milk was between 0.0102 to 0.0125 kg CO2 equivalents. It was also determined that the proposed adjustments to the operating conditions could reduce the heating costs by 84% and the overall annual costs by 16.3%. This study can help provide justification for further research when determining the optimum operating conditions and energy sources for dairy processing equipment and facilities. This includes investigating both real-world and theoretical models when making plans for improving dairy processes.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"69 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131582331","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Electric Vehicle Battery Simulation: How Electrode Porosity and Thickness Impact Cost and Performance","authors":"Yixin Zhao, S. Behdad","doi":"10.1115/detc2021-71511","DOIUrl":"https://doi.org/10.1115/detc2021-71511","url":null,"abstract":"\u0000 Lithium-ion batteries almost exclusively power today’s electric vehicles (EVs). Cutting battery costs is crucial to the promotion of EVs. This paper aims to develop potential solutions to lower the cost and improve battery performance by investigating its design variables: positive electrode porosity and thickness. The open-access lithium-ion battery design and cost model (BatPac) from the Argonne National Laboratory of the United States Department of Energy, has been used for the analyses. Six pouch battery systems with different positive materials are compared in this study (LMO, LFP, NMC 532/LMO, NMC 622, NMC 811, and NCA). Despite their higher positive active material price, nickel-rich batteries (NMC 622, NMC 811, and NCA) present a cheaper total pack cost per kilowatt-hour than other batteries. The higher thickness and lower porosity can reduce the battery cost, enhance the specific energy, lower the battery mass but increase the performance instability. The reliability of the results in this study is proven by comparing estimated and actual commercial EV battery parameters. In addition to the positive electrode thickness and porosity, six other factors that affect the battery’s cost and performance have been discussed. They include energy storage, negative electrode porosity, separator thickness and porosity, and negative and positive current collector thickness.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"79 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131602015","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Gabrielle E. Johnson, Marin J. Fisher, Jon Salmon, C. Mattson
{"title":"Product Development Using Perceived Correlations Between the United Nations Sustainable Development Goals and Social Impact Categories","authors":"Gabrielle E. Johnson, Marin J. Fisher, Jon Salmon, C. Mattson","doi":"10.1115/detc2021-72065","DOIUrl":"https://doi.org/10.1115/detc2021-72065","url":null,"abstract":"\u0000 This paper discusses the perceived relations between the Social Impact Categories (SIC) and Social, Economic, and Environmental (SEE) Aspects derived from the United Nations’ Sustainable Development Goals (SDGs). Surveys showed high correlations between Health and Safety and Population Change to the majority of SEE Aspects. There were also high correlations between the SICs and economic and environmental factors. Further research will survey perceived relations between all three SEE impact categories.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"15 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122949322","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"An Approach for Identifying and Customizing the Effective Ecodesign Tools for Environmentally Sustainable Product Development","authors":"Prashant Kumar Singh, P. Sarkar","doi":"10.1115/detc2021-69759","DOIUrl":"https://doi.org/10.1115/detc2021-69759","url":null,"abstract":"\u0000 Producing environmentally benign products has now become one of the key challenges of companies across the globe. It can be achieved by utilizing the ecodesign tools in product development process for reducing the environmental impact of products during the design stage itself. Although, the ecodesign tools are available in abundance but there is a lack of studies that can help companies to identify suitable tools. A novel approach has been developed in this study which assists companies to identify and adopt effective ecodesign tools. In this study, three companies related to different product categories are included for testing the proposed approach. Results show that ‘Ecodesign Checklist,’ ‘Material, Energy, Toxicity (MET) Matrix’ and ‘Life Cycle Design Strategy (LiDS) Wheel’ are the three most effective ecodesign tools among the tested tools. Also, it is realized that if these three ecodesign tools are customized and integrated together in a specific sequence then it can be used by the designers, especially novice designers, as an ecodesign methodology. This methodology has the potential to guide designers in the form of a step by step approach during environmentally conscious product development.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"20 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126187260","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Environmental and Economic Assessment of a Portable E-Waste Recycling and Rare Earth Elements Recovery Process","authors":"Emmanuel Ohene Opare, Amin Mirkouei","doi":"10.1115/detc2021-68555","DOIUrl":"https://doi.org/10.1115/detc2021-68555","url":null,"abstract":"\u0000 Over 40 million tons of electronic devices (e.g., computers, laptops, notebooks, and cell phones) became obsolete in 2020, and this estimate is expected to grow exponentially, mainly due to the decreasing lifespan of electronics. Most of the electronics replaced end up in municipal landfills. Electronic waste (e-waste) has raised concerns because many components in these products are not biodegradable and are toxic. Some of the toxic materials and chemicals include rare earth elements (REEs), which are currently experiencing supply constraints. This study focuses on generated e-wastes from households due to the high amount of these wastes. Technologies for e-waste mining must be tailored to household needs rather than large-scale industrial processes. The use of portable e-waste recovery systems may produce win-win outcomes where industry, households, and regulatory bodies could benefit, and this will incentivize e-waste mining for all stakeholders. This study investigates the sustainability benefits of employing a portable e-waste recycling and REEs recovery, using techno-economic and life cycle assessment methods. The results indicate that the proposed approach in this study mitigates environmental impacts when maleic acid is used as one of the key ingredients in recovering and separating REEs and other metals. It is concluded that when adopted globally, this technology can significantly address the e-waste challenge while improving the availability of REEs for high-tech applications.","PeriodicalId":318534,"journal":{"name":"Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC)","volume":"29 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129076257","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}