{"title":"Combined promotion of strength and mechanical property isotropy in 8011 aluminum alloy foils after annealing","authors":"Han-fang DAI, Hong-ying LI, Rui-jiao JIA, Ji-chang KANG, Peng-ju LIU, Yi-ren WANG, Hao-qing TANG","doi":"10.1016/S1003-6326(26)67110-5","DOIUrl":"10.1016/S1003-6326(26)67110-5","url":null,"abstract":"<div><div>The mechanical properties, anisotropy and microstructure of 8011 aluminum alloy foils annealed at different temperatures were studied. The results show that compared with the foils annealed at 300 and 400 °C, the foil annealed at 350 °C has the highest yield strength (63.9 MPa) and the lowest anisotropy, with a high normal anisotropy (=0.625) and a low planar anisotropy (Δ<em>r</em>=−0.033). The elevated annealing temperature induces spheroidization of coarse particles and coarsening of fine particles, accompanied by the transformation from deformation texture to recrystallization texture. The foil annealed at 350 °C exhibits better mechanical properties, which is attributed to the synergistic effects of dislocation strengthening, grain refinement, texture strengthening and precipitation strengthening. Furthermore, the particle stimulated nucleation mechanism and uniform distribution of Schmid factors increase random texture, which weakens texture strength and anisotropy of the foil. Therefore, the foil annealed at 350 °C presents the best mechanical properties and the lowest anisotropy.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2558-2575"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125082","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Wen-xin ZHANG, Yang CHEN, Xian-kun ZHANG, Lei SHI, Chuan-song WU, Song GAO
{"title":"Microstructure and mechanical properties of Al/Mg dissimilar laminated composites fabricated via friction stir additive manufacturing","authors":"Wen-xin ZHANG, Yang CHEN, Xian-kun ZHANG, Lei SHI, Chuan-song WU, Song GAO","doi":"10.1016/S1003-6326(26)67116-6","DOIUrl":"10.1016/S1003-6326(26)67116-6","url":null,"abstract":"<div><div>Friction stir additive manufacturing (FSAM) is one of the most suitable processes for the manufacturing of Al/Mg dissimilar laminated composites. In this study, the single-layer single-pass FSAM and single-layer multi-pass FSAM of Al/Mg dissimilar alloys were conducted. The surface forming, macroscopic metallography, microstructure and mechanical properties were investigated. In the single-layer single-pass FSAM, the sample exhibited a peak tensile strength of 194 MPa at a rotation speed of 800 r/min and a travel speed of 75 mm/min, which was about 79.5% that of the Mg base metal. Components with good mechanical properties were obtained under low-heat-input conditions. In multi-pass FSAM, the thickness of intermetallic compounds decreased gradually from the first pass to the fourth pass. The maximum tensile strength of the alloy was obtained at 800 r/min and 75 mm/min. The tensile strength from the first pass to the fourth pass increased due to the increase of friction stir repetitions.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2650-2660"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125085","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Shu-bo LI, Xu-dong LI, Tong WANG, Xin-yu YANG, Chen-chen ZHAO, Xian DU, Wen-bo DU
{"title":"Synergistic optimization of thermal conductivity and mechanical properties of Mg−Gd−Er−Zn−Zr alloys","authors":"Shu-bo LI, Xu-dong LI, Tong WANG, Xin-yu YANG, Chen-chen ZHAO, Xian DU, Wen-bo DU","doi":"10.1016/S1003-6326(26)67113-0","DOIUrl":"10.1016/S1003-6326(26)67113-0","url":null,"abstract":"<div><div>To overcome the trade-off between thermal conductivity and mechanical properties in magnesium alloys, Mg−6Gd−1Er−<em>x</em>Zn−0.6Zr (<em>x</em>=0, 1, 3, and 6 wt.%) alloys were developed using T4 + T6 treatment. The results show that increasing Zn content promotes the formation of (Mg,Zn)<sub>3</sub>;RE and LPSO phases, which reduce RE solutes in the Mg matrix, thus enhancing thermal conductivity of the alloys. Zn and Mg atoms, with smaller differences in atomic radius and valence compared to RE atoms, have a weaker impact on electrons and phonon scattering. Solution treatment lowers thermal conductivity of the alloy, while aging improves it. The peak-aged GEZ616K alloy demonstrated an optimal combination of mechanical properties (UTS of 312 MPa, YS of 201 MPa and EL of 25.4%) and thermal conductivity (136.9 W/(m·K)) due to the precipitation of the nano-scale (Mg,Zn)<sub>5</sub>Gd and <em>γ′</em> phases. This study offers a new strategy for designing Mg alloys with both high strength and thermal conductivity.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2610-2622"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125088","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yun-xuan ZHOU, Hao LÜ, Zuo-hong GU, Quan DONG, Jia-xing PENG, Pu-hua YU, Jun TAN, Xian-hua CHEN, Bin JIANG, Fu-sheng PAN
{"title":"Enhancing strength and plasticity in lightweight multicomponent Mg−Al−Zn−Cu−Ce alloys via secondary phase regulation","authors":"Yun-xuan ZHOU, Hao LÜ, Zuo-hong GU, Quan DONG, Jia-xing PENG, Pu-hua YU, Jun TAN, Xian-hua CHEN, Bin JIANG, Fu-sheng PAN","doi":"10.1016/S1003-6326(26)67114-2","DOIUrl":"10.1016/S1003-6326(26)67114-2","url":null,"abstract":"<div><div>Two novel lightweight multicomponent extruded Mg<sub>92−<em>x</em></sub>Al<sub><em>x</em></sub>Zn<sub>4</sub>Cu<sub>3.5</sub>Ce<sub>0.5</sub> (<em>x</em>=3 and 8, at.%; labeled as A3 and A8 alloys, respectively) alloys were developed to address the low strength, stiffness, and plasticity of magnesium alloys by tailoring the types and concentrations of the secondary phase. The results demonstrate that the as-extruded A3 alloy exhibits an excellent tensile fracture strain of 10.6%, while the as-extruded A8 alloy has higher ultimate tensile strength and yield strength of 300.5 and 230.0 MPa, respectively. In addition, the main secondary phases of the as-extruded A3 alloy are Al<sub>3</sub>CuCe, MgZnCu, and MgAl<sub>0.93</sub>Cu<sub>1.07</sub> phases, whereas those of the as-extruded A8 alloy predominantly consist of Al<sub>3</sub>CuCe and MgAl<sub>0.93</sub>Cu<sub>1.07</sub> phases. Notably, the secondary phases in Mg<sub>92−<em>x</em></sub>Al<sub><em>x</em></sub>Zn<sub>4</sub>Cu<sub>3.5</sub>Ce<sub>0.5</sub> alloys promote the dynamic recrystallization during the extrusion process. Compared to the A8 alloy, the A3 alloy exhibits superior plasticity, which is primarily attributed to the activation of basal and prismatic slip systems during thermal deformation.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2623-2637"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125089","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Rapid sintering approaches for powder metallurgy titanium alloys fabrication: Microstructure evolution and densification mechanisms","authors":"Ke-jia PAN, Xiao-tao LIU","doi":"10.1016/S1003-6326(26)67106-3","DOIUrl":"10.1016/S1003-6326(26)67106-3","url":null,"abstract":"<div><div>Powder metallurgy (PM) Ti alloys, produced by compacting blended powders followed by vacuum sintering, offer reduced production costs compared to casting−wrought Ti alloys. However, the conventional pressureless sintering recipe usually incorporates high temperature and long holding time, inevitably leading to oxygen pick-up and grain coarsening, which markedly decreases their plasticity. In recent years, novel rapid sintering techniques, i.e., induction sintering, microwave sintering, spark plasma sintering, hot pressing, and hot isostatic pressing, could achieve densification of powders in several minutes, which is beneficial to the control of oxygen content increase and grain growth. In this work, we review these advanced sintering methods and the emphasis is on exploring microstructural evolution and densification mechanisms using pure Ti and TC4 alloys as examples. Besides, limitations of each sintering approach are summarized, and their application potentials are evaluated as well. At the end, development directions of advanced rapid sintering techniques are outlined.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2483-2507"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125079","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Surface crack prediction of AA5052 tubes during shear forging based on ductile fracture criteria","authors":"Wen-zheng DONG, Ao-yu ZHAO, Ren-qiang MU, Yan-xiang CHEN, Yong-rui HE, Qi-quan LIN","doi":"10.1016/S1003-6326(26)67109-9","DOIUrl":"10.1016/S1003-6326(26)67109-9","url":null,"abstract":"<div><div>To investigate fracture behavior in 5052-O aluminum alloy tubes during the shear forging process, tensile tests were conducted for four types of specimens including notched specimens, plane strain specimens, specimens with a central hole, and shear specimens. The normalized Cockcroft−Latham, Oyane, and Ayada ductile fracture criteria were then calibrated using a hybrid experimental−numerical approach to determine their critical damage values. A stress analysis was performed at the fracture locations, and a process window influencing fracture behavior was established. Results showed that fracture typically initiated on the sidewall surface of the cylindrical part near the punch corner. Among the criteria, the Ayada model calibrated with shear specimens yielded the highest prediction accuracy (error 5.9%), while the normalized Cockcroft−Latham model calibrated with notched specimens showed the lowest accuracy (error 37.7%). The fracture occurred under a tension-dominated tension-shear deformation mode. Increasing the punch corner radius and counter punch force was found to delay fracture initiation.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2544-2557"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125081","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effects of pre-weld and post-weld aging treatments on microstructure and mechanical properties of Al−Mg−Si−Cu alloy welded joints","authors":"Yi-fei CHEN, Shun-cun LUO, Jia-jie ZHANG, Yang-yang WU, Xiao-nan WANG, Zeng-rong HU, Hiromi NAGAUMI","doi":"10.1016/S1003-6326(26)67111-7","DOIUrl":"10.1016/S1003-6326(26)67111-7","url":null,"abstract":"<div><div>The pulsed cold metal transfer (CMT+P) welding technology was utilized. Pre-weld aging treatment combined with post-weld aging treatment was employed to regulate the microstructure and mechanical properties of the heat-affected zone (HAZ) in Al−Mg−Si−Cu alloy welded joints. Results indicate that pre-weld aging can enhance the diffusion rate of the solute atoms and promote Guinier−Preston (GP) zones. After welding thermal cycling, the GP zones quickly transform into a coarse equilibrium phase, and some small particles dissolve back into the matrix. Post-weld aging promotes secondary precipitation of precipitates. After (180 °C, 1 h) pre-weld aging + (180 °C, 1 h) post-weld aging treatment, the tensile strength of the HAZ in the joint reaches 319.7 MPa, which is 34.1% higher than that in the T4 state, and the welding coefficient reaches 82.0%.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2576-2594"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125083","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Quasi-static and dynamic mechanical behavior of powder-metallurgy processed Ti−Zr alloys strengthened by Zr-rich laths","authors":"Han-chun TANG, Yuan-kui CAO, Yong LIU, Da-peng ZHAO, Bin LIU, Wen-juan CHENG","doi":"10.1016/S1003-6326(26)67118-X","DOIUrl":"10.1016/S1003-6326(26)67118-X","url":null,"abstract":"<div><div>Ti–Zr alloy with a heterogeneous structure containing Zr-rich laths was prepared using powder metallurgy and hot extrusion processes. The material exhibits an excellent combination of strength and plasticity under quasi-static conditions. A comprehensive investigation of the Ti−Zr alloy was conducted through combined quasi-static (10<sup>−3</sup> s<sup>−1</sup>) and dynamic (800−3000 s<sup>−1</sup>) compression tests across temperatures ranging from 25 to 700 °C, enabling systematic evaluation of competing effects: strain hardening, strain-rate strengthening, and thermal softening. Under dynamic loading at 25 °C, the deformation mechanism is jointly dominated by dislocation slip and twinning, with a flow stress of 1549.1 MPa, exhibiting a significant strain-rate strengthening effect. At high temperatures, the formation of adiabatic shear bands and the thermal softening effect reduce the flow stress of the material and increase the plasticity. The Johnson−Cook (JC) constitutive model was employed to simulate the dynamic stress–strain curves of the Ti−Zr alloy, demonstrating good agreement with experiments at room temperature and intermediate temperatures.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2673-2685"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125087","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Bing DU, Zi-wei FENG, Hai-long CUI, Feng-hua LIU, Xing-ze ZHEN, Chao-yang HUANG, Fan ZHANG
{"title":"Influence of microstructure on wrinkle resistance of 6061 aluminum alloy sheets after heat treatment, repetitive rolling and straightening modification process","authors":"Bing DU, Zi-wei FENG, Hai-long CUI, Feng-hua LIU, Xing-ze ZHEN, Chao-yang HUANG, Fan ZHANG","doi":"10.1016/S1003-6326(26)67108-7","DOIUrl":"10.1016/S1003-6326(26)67108-7","url":null,"abstract":"<div><div>To elucidate the influence mechanism of microstructures on the wrinkling behavior during sheet plastic forming, the effects of different processes (heat treatment, repetitive rolling and straightening (RRS)) on the microstructures and mechanical properties of 6061 aluminum alloy sheets were systematically investigated by employing shear wrinkling tests and numerical simulation methods. Furthermore, the relationship between both microstructures and mechanical properties and the sheet wrinkle resistance was explored. The results show that decreasing average grain size, reducing plastic elongation, or increasing yield strength can reduce the equivalent strain at the critical wrinkling moment, thereby diminishing the wrinkle resistance of the materials. Conversely, decreasing either the proportion of low-angle grain boundaries (LAGBs) or material hardness can increase the critical equivalent strain, consequently enhancing wrinkle resistance of the materials. Consequently, the combination of heat treatment with the RRS modification process can improve sheet wrinkle resistance while enhancing comprehensive mechanical properties.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2525-2543"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125078","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Simultaneously enhancing strength and ductility of Cu−20Ni−20Mn alloys through twinning and grain refining induced by zirconium addition","authors":"Yuan-qi YOU, Cai-ju LI, Li-yuan LIU, Jiang-nan LI, Liang LIU, Qiong LU, Zun-yan XU, Peng GAO, Yi-chun LIU, Jing-mei TAO, Jian-hong YI","doi":"10.1016/S1003-6326(26)67121-X","DOIUrl":"10.1016/S1003-6326(26)67121-X","url":null,"abstract":"<div><div>The effect of Zr content on the microstructural evolution and mechanical properties of Cu−20Ni−20Mn−<em>x</em>Zr alloys was studied using uniaxial tensile testing, scanning electron microscopy, and transmission electron microscopy. The results showed that the addition of an appropriate amount of Zr helped to improve both the strength and elongation. Specifically, the Cu−20Ni−20Mn−0.4Zr alloy exhibited optimal overall mechanical properties with a tensile strength of 1680 MPa, an elongation of 5.1%, and an elastic modulus of 167 GPa. The strengthening effect was mainly attributed to the addition of Zr, which reduced the stacking fault energy of the alloy matrix and induced a twinning-induced plasticity effect.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"36 9","pages":"Pages 2717-2732"},"PeriodicalIF":5.5,"publicationDate":"2026-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"149125143","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}