Ndt & E InternationalPub Date : 2026-03-01Epub Date: 2025-08-29DOI: 10.1016/j.ndteint.2025.103535
Ekaterina Iakovleva, David Roué, Sylvain Chatillon
{"title":"Adaptive ultrasonic technique for inspection of complex geometry components with a matrix array","authors":"Ekaterina Iakovleva, David Roué, Sylvain Chatillon","doi":"10.1016/j.ndteint.2025.103535","DOIUrl":"10.1016/j.ndteint.2025.103535","url":null,"abstract":"<div><div>Ultrasonic phased-array technology is widely used in many NDT (Non-Destructive Testing) fields. Its ability to electronically steer and focus ultrasonic beams allows for comprehensive inspections with improved accuracy. However, the performances of an ultrasonic inspection may be degraded when the component being inspected exhibits an uneven surface. If the surface geometry is unknown, phased array technology is unable to correct the perturbations of acoustical beams using array settings. In this work, we present a new immersion adaptive inspection technique of large and complex-shaped components using a matrix array. In this approach, first, the unknown surface geometry of the inspected component is reconstructed from a series of 2D TFM images collected using only one row and one column of the matrix array acting as two independent orthogonal 1D arrays, in conjunction with mechanical 2D scanning. At this stage, the recorded 2D images are combined into a single wide-view 3D surface image by rotational SAFT algorithm, a simplified version of the standard SAFT method. The desired surface is extracted from the resulting image using an automatic global thresholding method. Then, based on the reconstructed surface and given the inspection probe trajectory, adapted focal laws to inspect the interior of the component are computed and applied at every location of the probe to correct the effect of the surface. The capabilities of the proposed inspection technique are illustrated by various simulated and experimental results carried out in a water tank. Its advantages and drawbacks will be discussed.</div></div>","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103535"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145048525","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Enhanced microwave waveguide probe-based methods for damage detection of GFRP composites","authors":"Zhen Li , Zhaozong Meng , Fei Fei , Constantinos Soutis","doi":"10.1016/j.ndteint.2025.103572","DOIUrl":"10.1016/j.ndteint.2025.103572","url":null,"abstract":"<div><div>The aim of this work is to enhance the microwave waveguide-based non-destructive detection of glass fibre-reinforced polymer (GFRP) composites by introducing new strategies for probe design and signal processing. The tapering geometry in the waveguide probe design improves the spatial resolution and sensitivity, and the additive manufacturing technique employed reduces the overall cost. In addition, a new approach is proposed for the optimal selection of the inspection frequency in the analysis of the raw frequency-domain data, which achieves high signal contrast. The spatial Fourier transform is introduced to eliminate the undesirable stand-off distance effect in the conventional waveguide-based inspection. Test samples with subsurface grooves and impact-induced damage were examined. It was found that a 1 mm wide groove at a depth of 9 mm and a 10 J barely visible impact damage were well detected and characterised. The results demonstrate the significant potential of microwave testing for the evaluation of composite structures.</div></div>","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103572"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145268785","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ndt & E InternationalPub Date : 2026-03-01Epub Date: 2025-10-06DOI: 10.1016/j.ndteint.2025.103568
Fenglong Wang , Yating Yu , Cheng Sun , Haipeng Yang , Guiyun Tian
{"title":"Conductivity invariance phenomenon of eddy current testing- analytical modeling and physical interpretation","authors":"Fenglong Wang , Yating Yu , Cheng Sun , Haipeng Yang , Guiyun Tian","doi":"10.1016/j.ndteint.2025.103568","DOIUrl":"10.1016/j.ndteint.2025.103568","url":null,"abstract":"<div><div>The Conductivity Invariance Phenomenon (CIP) has been previously discovered in our previous work—in multilayer structures, when the alien material layer in the conductivity invariance point changes suddenly in electrical conductivity, the eddy current testing signal remains unaffected [1, 2]. The CIP has been proven to potentially eliminate the coupling effects between electrical conductivity and magnetic permeability in Eddy Current Testing (ECT). However, current research on CIP primarily focused on controlling materials within the conductivity invariance point, lacking a deep understanding of the underlying physical mechanisms, which limited the application of CIP in engineering. Therefore, this paper conducts an in-depth investigation of CIP, establishing an analytical model to efficiently calculate the conductivity invariance point and validating it through numerical simulation and experiments. Additionally, this paper finds that the CIP arises from the combined effects of electromagnetic field coupling interference in multilayer structures and the electromagnetic interaction of the alien material layer itself. When the alien material is within the conductivity invariance point, the two effects cancel each other out, demonstrating CIP. On the other hand, the physical mechanism of CIP is demonstrated by the equivalent conversion method. This research provides a theoretical foundation for the future application of CIP in decoupling electrical conductivity and magnetic permeability issues in eddy current testing, facilitating precise measurement of magnetic permeability.</div></div>","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103568"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145268786","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ndt & E InternationalPub Date : 2026-03-01Epub Date: 2025-09-27DOI: 10.1016/j.ndteint.2025.103559
Weixin Wang, Jie Zhang, Paul D. Wilcox
{"title":"Corrigendum to “Metallic material microstructure grain size measurements from backscattering signals in ultrasonic array data sets” [NDT&E Int 149 (2025) 103251]","authors":"Weixin Wang, Jie Zhang, Paul D. Wilcox","doi":"10.1016/j.ndteint.2025.103559","DOIUrl":"10.1016/j.ndteint.2025.103559","url":null,"abstract":"","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103559"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145620628","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ndt & E InternationalPub Date : 2026-03-01Epub Date: 2025-11-05DOI: 10.1016/j.ndteint.2025.103591
Liuxin Ge , Qi Xiao , Ming Li , Songling Huang , Na Zhang , Chaofeng Ye
{"title":"Precise measurement of oxide film thickness on fuel cladding utilizing a stacked array probe and a SVR model","authors":"Liuxin Ge , Qi Xiao , Ming Li , Songling Huang , Na Zhang , Chaofeng Ye","doi":"10.1016/j.ndteint.2025.103591","DOIUrl":"10.1016/j.ndteint.2025.103591","url":null,"abstract":"<div><div>Oxide films accumulated on cladding tubes in nuclear reactors impede heat transfer and exacerbate corrosion. Measurement of the thickness of oxide film is imperative to maintain the safety of nuclear plants. The evaluation of oxide film thickness in nuclear power plant applications frequently involves the use of eddy current testing (ECT), which requires a calibration phase during the measurement process. Inaccuracies occur when the object’s material differs from the calibration samples. To address this issue, this paper presents an innovative approach that combines stacked array coils with a support vector regression (SVR) model to increase the measurement precision. The stacked array sensor comprises multiple coils separated by insulation layers with thicknesses of a few tens of microns, which function as internal distance standards to calibrate the oxide film thickness. The SVR model is developed to calculate the thickness of the oxide film from the measurement by solving the regression problem. This method mitigates the influence of the material property. A three-dimensional numerical model is developed to calculate the signals for various material conductivities. The simulation data are employed to train the SVR model and assess the accuracy of the approach. The findings demonstrate that the root mean square error and the coefficient of determination for the oxide film thickness calculation are 0.30 <span><math><mi>μ</mi></math></span>m and 1.00, respectively. Furthermore, an experimental system is established and data are collected to validate the feasibility of the method. The experimental results indicate that the maximum inaccuracy remains below <span><math><mrow><mn>2</mn><mspace></mspace><mi>μ</mi><mi>m</mi></mrow></math></span> even with different material conductivities.</div></div>","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103591"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145466174","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ndt & E InternationalPub Date : 2026-03-01Epub Date: 2025-10-21DOI: 10.1016/j.ndteint.2025.103587
Joshua Rodrigues , Matthew Pelosi , Wayne Foster , Simon Barter , Raj Das
{"title":"Assessment of strut discontinuities in additively manufactured lattice structures using thermoelastic stress analysis","authors":"Joshua Rodrigues , Matthew Pelosi , Wayne Foster , Simon Barter , Raj Das","doi":"10.1016/j.ndteint.2025.103587","DOIUrl":"10.1016/j.ndteint.2025.103587","url":null,"abstract":"<div><div>Additively manufactured lattice structures present several advantages to engineering applications through their lightweight properties and efficient load transfer pathways. Structural damage during fatigue loading to components with integrated lattices, however, can result in strut discontinuities that impede their mechanical properties. In-situ identification of discontinuities in lattice structures is necessary to ensure the robustness of structural performance. The assessment of such discontinuities can be difficult, whereby methods of optical analysis present a viable technique to evaluate structural behaviour. This work utilises thermoelastic stress analysis (TSA) as a method to rapidly identify strut discontinuities in lattice structures and assess the resultant alteration in load transfer pathways. TSA scans were performed on lattice tensile specimens under cyclic loading and calibrated using strain gauge rosettes, which were compared to numerical models obtained using the finite element (FE) method. Several lattice topologies were investigated with various tensile loading magnitudes to assess the applicability of the TSA method for several stress ranges and load transfer pathways. TSA was found to be an effective method for both qualitative and quantitative analyses of discontinuities in the lattice specimens, which agreed with the FE models. Furthermore, the TSA scans showed the change in load transfer pathways through stress redistribution, highlighting the evolution of critical lattice members and identifying potential failure sites. This approach of rapid stress assessment can be applied to the design and in situ failure analysis of lightweight aerospace and spacecraft structures under dynamic loading conditions.</div></div>","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103587"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145416736","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ndt & E InternationalPub Date : 2026-03-01Epub Date: 2025-09-10DOI: 10.1016/j.ndteint.2025.103534
Christian Peyton , Steve Dixon , Ben Dutton , Wilson Vesga , Rachel S. Edwards
{"title":"Mode conversion of the fundamental shear horizontal wave at a defect","authors":"Christian Peyton , Steve Dixon , Ben Dutton , Wilson Vesga , Rachel S. Edwards","doi":"10.1016/j.ndteint.2025.103534","DOIUrl":"10.1016/j.ndteint.2025.103534","url":null,"abstract":"<div><div>It is essential to detect defects in plates, and ultrasonic guided waves offer the potential for detection of defects ranging from porosity in welds, through to larger corrosion patches. Shear-horizontal (SH) waves generated by electromagnetic acoustic transducers (EMATs) have previously been shown to interact with both types of defect, with the reflection properties dependent on the defect geometry and the wavelength and wavemode chosen. This paper investigates the behaviour of the mode converted reflections that occur when an incident SH0 wave interacts with a defect in a plate. The properties of the reflected mode converted fundamental symmetric Lamb wave, S0, are shown to depend on the defect width, length and depth, which determine the angle at which a peak reflection occurs. This paper aims to develop fundamental understanding of the behaviour, showing that the defect width reflection behaviour follows a modified single-slit-diffraction behaviour, while the defect length dependence is due to interference between waves reflected from the front and back faces of the defect. Finite element simulations are primarily used, and verified experimentally. The S0 reflection is small, but results could be combined with analysis of SH0 reflections, enabling a higher probability of detection for small (mm-sized) defects.</div></div>","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103534"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145107541","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ndt & E InternationalPub Date : 2026-03-01Epub Date: 2025-09-16DOI: 10.1016/j.ndteint.2025.103550
Yuanyuan Feng , Qi Wu , Yuxi Zhang , Shengming Cui , Ruixin Bao
{"title":"Embeddable multi-channel all-optical-fiber acousto-ultrasonic system for damage evaluation of composites","authors":"Yuanyuan Feng , Qi Wu , Yuxi Zhang , Shengming Cui , Ruixin Bao","doi":"10.1016/j.ndteint.2025.103550","DOIUrl":"10.1016/j.ndteint.2025.103550","url":null,"abstract":"<div><div>Although conventional guided-wave-based ultrasonic structural health monitoring (SHM) is paramount for ensuring the safe operation of structural components, the piezoelectric materials used to generate and detect ultrasonic guided waves have the intrinsic issues of electromagnetic interference susceptibility, poor embeddability, and limited multiplexing. To address these issues, an embeddable multi-channel all-optical-fiber acousto-ultrasonic (AOF-AU) system is proposed. A pulsed laser was coupled into specialty optical fibers, and ultrasonic-guided waves were generated from photo-thermal-acoustic conversion. After propagating through the target structure, the ultrasonic wave was detected using a fiber Bragg grating (FBG), which was demodulated using the edge-filtering principle. The control section paired the channel in the optical switch and FBG array and synchronized the ultrasonic excitation and detection to achieve multi-channel SHM. A high-quality carbon fiber reinforced polymer (CFRP) embedded with optical fibers was manufactured; however, a flame-shaped ablation area was observed at the end of the specialty optical fiber. The cross-section of the CFRP did not exhibit a resin-rich area or fiber waviness. The correlation between the characteristics of the optical pulse signal and the ultrasonic wave was clarified under different parameters of the pulsed laser. The ultrasonic signal showed barely changed during continuous monitoring, demonstrating that damage does not accumulate further. In the multi-channel AOF-AU system, the multi-channel capability and strong directionality were demonstrated. In addition, the different attenuations of the ultrasonic waves evaluated in the AOF-AU system enabled easy localization of a hole within the CFRP laminate, demonstrating the capability of the newly proposed system for ultrasonic SHM.</div></div>","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103550"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145107544","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A near-field 30–40 GHz millimeter-wave phase imaging method for non-destructive testing and evaluation","authors":"Yiming Ding, Xilai Xie, Dongjie Bi, Xifeng Li, Libiao Peng","doi":"10.1016/j.ndteint.2025.103529","DOIUrl":"10.1016/j.ndteint.2025.103529","url":null,"abstract":"<div><div>Near-field millimeter-wave (NMMW) imaging is a key technique in nondestructive testing and evaluation in critical sectors like aerospace, valued for its deep penetration capability and spatial resolution. However, conventional methods that rely on absolute reflectivity exhibit insufficient sensitivity to subtle depth variations, such as those indicative of bonding defects and internal air voids. To overcome this limitation, this study introduces an advanced imaging method that leverages the phase information of the complex reflectivity. Specifically, the proposed method employs a near-field Synthetic Aperture Radar (SAR) algorithm to reconstruct a complex reflectivity map from the backscattered data, from which the wrapped phase is extracted. Subsequently, a weighted <span><math><msub><mrow><mi>ℓ</mi></mrow><mrow><mn>2</mn></mrow></msub></math></span>-norm minimization phase unwrapping method is applied to transform the wrapped phase into a denoised, unwrapped phase image, significantly improving imaging performance. A 30–40 GHz prototype system was developed for experimental validation. Tests on materials including metals, polytetrafluoroethylene (PTFE) with prefabricated defects, quartz, and silicon nitride confirmed the method’s effectiveness. Crucially, experiments on PTFE specimens and specimen with bonding defects and cracks demonstrated the enhanced capability of the phase-based approach in detecting depth-related defects. This research enhances the capability of millimeter-wave imaging for the nondestructive testing of defects such as poor bonding.</div></div>","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103529"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145048526","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ndt & E InternationalPub Date : 2026-03-01Epub Date: 2025-10-08DOI: 10.1016/j.ndteint.2025.103577
Fengling Wang , Shuzeng Zhang , Mingzhu Sun , Tribikram Kundu
{"title":"Nonlinear ultrasonic C-scan imaging based on sideband peak intensity for fatigue damage evaluation","authors":"Fengling Wang , Shuzeng Zhang , Mingzhu Sun , Tribikram Kundu","doi":"10.1016/j.ndteint.2025.103577","DOIUrl":"10.1016/j.ndteint.2025.103577","url":null,"abstract":"<div><div>This study proposes a nonlinear ultrasonic imaging method for the detection of material or structural damage. The contact-based frequency-mismatched pulse-echo sideband peak intensity (PE-SPI) technique is extended and implemented on an ultrasonic immersion C-scan platform, enabling non-contact scanning and imaging based on nonlinear parameters. Fatigue test specimens were examined using both the proposed method and conventional linear scanning approaches. The results indicate that, when linear parameters such as signal amplitude are used, the outcomes from both methods are consistent. However, the proposed method enables the extraction of nonlinear features by measuring the amplitudes of harmonic peaks in the frequency spectrum, thereby realizing an imaging approach fundamentally different from traditional linear ultrasonics. Experimental results demonstrate that the proposed technique more effectively identifies the locations of fatigue cracks, showing particularly enhanced sensitivity in detecting early-stage cracks and assessing crack extension.</div></div>","PeriodicalId":18868,"journal":{"name":"Ndt & E International","volume":"158 ","pages":"Article 103577"},"PeriodicalIF":4.5,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145324879","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}