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Monitoring the Blast furnace working state by a combination of innovative measurement techniques 结合创新的测量技术对高炉工作状态进行监测
Metallurgical and Materials Engineering Pub Date : 2021-12-21 DOI: 10.30544/757
Tatjana Mirkovic, H. Bartusch, P. Ivashechkin, T. Hauck
{"title":"Monitoring the Blast furnace working state by a combination of innovative measurement techniques","authors":"Tatjana Mirkovic, H. Bartusch, P. Ivashechkin, T. Hauck","doi":"10.30544/757","DOIUrl":"https://doi.org/10.30544/757","url":null,"abstract":"At blast furnace B at Salzgitter Flachstahl a series of innovative measuring techniques are installed to monitor the processes at the blast furnace top, making this furnace one of the best equipped furnaces in Europe. These techniques comprise full 2D measurement of the temperature profile of the top gas shortly above the burden surface, 3D radar scan of the whole burden surface and online measurement of the dust concentration in the top gas. After more than 5 years’ experience with most of these techniques, they enable to better understand the complex chemical and physical interrelations occurring in the BF stack between the ascending process gas and the descending solid burden. A couple of examples of incidents that were monitored are presented in this article, including influences of charging programmes on top gas temperature profiles and influences of disturbed gas solids interaction on the BF working state. The new measuring techniques with tailor-made data processing enable the operators to gain a better picture of the processes currently occurring in the blast furnace, consequently supporting them in keeping the blast furnace operation as stable and efficient as possible.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"121 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83411314","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Estimation of phosphorus distribution ratio at the end of blowing in BOF
Metallurgical and Materials Engineering Pub Date : 2021-12-21 DOI: 10.30544/646
Z. Slovic, D. Bradarić, K. Raić, J. Slović
{"title":"Estimation of phosphorus distribution ratio at the end of blowing in BOF","authors":"Z. Slovic, D. Bradarić, K. Raić, J. Slović","doi":"10.30544/646","DOIUrl":"https://doi.org/10.30544/646","url":null,"abstract":"In integrated steel plants, the removal of phosphorous normally takes place during the primary basic oxygen furnace (BOF) steelmaking process. Phosphorous is usually introduced to the integrated steelmaking process through blast furnace additions, such as iron ore, coke, sinter, and fluxes. Among the others parameters such as optimizing the charging system, oxygen supply system, oxygen lance parameters of the converter, the flux quality in combination with temperature process control can improve the BOF efficiency of Dephosphorization. Phosphorus partition ratio (LP) is usually used to evaluate the thermodynamic efficiency of the dephosphorization of slags with different compositions in steelmaking processes. However, this parameter is only useful in equilibrium conditions, and it is not accurate when used to evaluate slag efficiency in industrial processes. Because of this, the aim of this work was to study the phosphorus partition ratio estimated from the experimental results in real plant conditions of two different BOF steel plants and compare them with well-known published models. In the present study, data from two steel plants (further Plant A and Plant B) were evaluated applying Healy’s, Suito and Inoui’s, Zhang’s as well as Assis’s equations. The calculated values were compared against measured values.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"61 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84570957","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tensile and flexural behaviour of graphite filler particles and pineapple leaf fiber (palf) reinforced polymer composites 石墨填充颗粒和菠萝叶纤维增强聚合物复合材料的拉伸和弯曲性能
Metallurgical and Materials Engineering Pub Date : 2021-11-10 DOI: 10.30544/659
M. Reddy, A. B., Mohankumar T S, Madeva Nagaral
{"title":"Tensile and flexural behaviour of graphite filler particles and pineapple leaf fiber (palf) reinforced polymer composites","authors":"M. Reddy, A. B., Mohankumar T S, Madeva Nagaral","doi":"10.30544/659","DOIUrl":"https://doi.org/10.30544/659","url":null,"abstract":"New composites materials are developed to meet the demand for medical devices, vehicles, protective equipment, sporting goods, etc. In present investigations, the effects of graphite filler particles in the epoxy were studied separately by preparing epoxy with 5 and 10 vol.% of graphite filler particles composites by hand layup technique. Further, the combined effect of graphite filler particles and pineapple leaf fibers (PALF) on the mechanical behaviour of epoxy composites was studied by preparing epoxy with 5 vol.% of graphite -30 vol.% of PALF and epoxy with 10 vol.% of graphite -30 vol.% of PALF composites. Prepared composites were subjected to evaluating various mechanical properties like tensile strength, elongation, and flexural strength as per ASTM standards. By adding graphite filler particles and PALF fibers tensile, and flexural strength were improved with a slight reduction in the percentage elongation. Further, these conventional results were validated by FEM analysis using MSC Patran and Nastran Student Version.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"2 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-11-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90413813","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Density functional prediction of the structural, elastic, electronic, and thermodynamic properties of the cubic and hexagonal (c, h)-Fe2Hf 立方和六方(c, h)-Fe2Hf结构、弹性、电子和热力学性质的密度泛函预测
Metallurgical and Materials Engineering Pub Date : 2021-11-06 DOI: 10.30544/627
M. Hemici, T. Chihi, M. A. Ghebouli, F. Messaoud, B. Ghebouli, S. I. Ahmad
{"title":"Density functional prediction of the structural, elastic, electronic, and thermodynamic properties of the cubic and hexagonal (c, h)-Fe2Hf","authors":"M. Hemici, T. Chihi, M. A. Ghebouli, F. Messaoud, B. Ghebouli, S. I. Ahmad","doi":"10.30544/627","DOIUrl":"https://doi.org/10.30544/627","url":null,"abstract":"Using density functional theory (DFT), the structural, elastic, electronic, and thermodynamic properties of Fe2Hf in the cubic and hexagonal solid phases with Fd-3m and P63/mmc are reported with generalized gradient approximations (GGA). To achieve energy convergence, we report the k-point mesh density and plane-wave energy cut-offs. The calculated equilibrium parameters are in good agreement with the available theoretical data. A complete elastic tensor and crystal anisotropies of the ultra-incompressible Fe2Hf are determined in the wide pressure range. Finally, by using the quasi-harmonic Debye Model, the isothermal and adiabatic bulk modulus and heat capacity of Fe2Hf are also successfully obtained in the present work. By the elastic stability criteria, it is predicted that Fd-3m and P63/mmc structures of Fe2Hf are stable in the pressure range studied, respectively.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"23 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"91428237","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of SEN immersion depth on mold flow profile and slag entrapment during continuous casting of steel SEN浸泡深度对连铸过程中结晶器流态和夹渣的影响
Metallurgical and Materials Engineering Pub Date : 2021-10-05 DOI: 10.30544/653
P. Mallikarjunarao, Vaibhav Vasantrao Chougale, D. Satishkumar, T. Rajendra, G. Balachandran
{"title":"Effect of SEN immersion depth on mold flow profile and slag entrapment during continuous casting of steel","authors":"P. Mallikarjunarao, Vaibhav Vasantrao Chougale, D. Satishkumar, T. Rajendra, G. Balachandran","doi":"10.30544/653","DOIUrl":"https://doi.org/10.30544/653","url":null,"abstract":"Mold flux entrapment during continuous casting of steel contributes to both surface and sub-surface defects in the final product. Continuous casting operating parameters such as casting speed, SEN immersion depth, SEN port geometry, argon flow, and mold EMS significantly affect the mold flow conditions and flow profile. During continuous casting operation, SEN immersion depth is continuously varied to avoid localized erosion of SEN, and it impacts the flow dynamics in the mold. In the present work, water modeling studies were carried out for a wide range of mold widths (1200-1800 mm) and casting speeds (0.8-1.4 m/min) on a 0.5 scaled down water model to optimize casting speed for different combinations of SEN immersion depth and mold width. Results from water modeling were further validated using nail board studies in the actual plant. A safe operating matrix was identified from these experiments to avoid mold slag entrapment during continuous casting.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"3 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-10-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90973474","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Corrosion and Wear performances analysis of PVD CrMoN/Cr Coatings PVD CrMoN/Cr涂层的腐蚀磨损性能分析
Metallurgical and Materials Engineering Pub Date : 2021-09-29 DOI: 10.30544/640
Kheireddine Bouzid, Rim Lamari, N. E. Beliardouh, C. Nouveau, B. Biswas
{"title":"Corrosion and Wear performances analysis of PVD CrMoN/Cr Coatings","authors":"Kheireddine Bouzid, Rim Lamari, N. E. Beliardouh, C. Nouveau, B. Biswas","doi":"10.30544/640","DOIUrl":"https://doi.org/10.30544/640","url":null,"abstract":"Tools coated CrN based alloys are currently used in several industries for machining and manufacturing, but present severe wear, limiting their service life. Seeking an alternative, three CrMoN monolayers (~1µm in thickness) coatings with varying in the Mo percentage content were elaborated using the RF magnetron co-sputtering method. These coatings were evaluated and compared with the alloy currently used (CrN) by electrochemical tests in NaCl solution (stationary and no stationary method) and sliding wear tests (ball-on-disc configuration) performed at room temperature. The results indicate that the samples coated with CrMoN presented better performance against wear and corrosion than the uncoated sample. Among the coatings, the labeled C1 (27 % Mo) showed the best corrosion resistance as it presents a positive corrosion potential Ecorr. However, the best wear resistance (lowest coefficient of friction) was shown by coating labeled C4 (33 % Mo). All of the tested specimens underwent abrasive wear in addition to adhesive wear.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"27 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82302887","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
A Thermal aging and catalyst concentration effects on thermo-dynamical and mechanical properties of a polyester fiberglass composite 热老化和催化剂浓度对聚酯玻璃纤维复合材料热力学和力学性能的影响
Metallurgical and Materials Engineering Pub Date : 2021-09-10 DOI: 10.30544/630
Belaid Salim, S. Chabira, P. Balland, A. Maati, M. Sebaa
{"title":"A Thermal aging and catalyst concentration effects on thermo-dynamical and mechanical properties of a polyester fiberglass composite","authors":"Belaid Salim, S. Chabira, P. Balland, A. Maati, M. Sebaa","doi":"10.30544/630","DOIUrl":"https://doi.org/10.30544/630","url":null,"abstract":"This work deals with the characterization by physicochemical and mechanical analysis performed on composite polyester fiberglass plates molded by contact and aged in thermo-stated ovens to simulate their deleterious environment of use. The DSC analysis revealed that the catalyst concentration affected the thermal behavior of the composite. Indeed, the addition of a higher catalyst concentration slightly lowered the glass transition temperature. From a mechanical point of view, it was observed that the catalyst addition made the material stiffer. The properties at fracture were also affected by the catalyst concentration and varied irregularly with aging.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"64 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84823298","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Resonance of mixing energy and energy of elastic deformations during spinodal decomposition and the composition modulation effect in ZnхCd1-ХTe solid solutions ZnхCd1-ХTe固溶体中旋量分解过程中混合能与弹性变形能的共振及成分调制效应
Metallurgical and Materials Engineering Pub Date : 2021-09-09 DOI: 10.30544/614
P. Moskvin, Sergii Skurativskyi, W. Sadowski, B. Kościelska, P. Melnychuk, O. Prylypko
{"title":"Resonance of mixing energy and energy of elastic deformations during spinodal decomposition and the composition modulation effect in ZnхCd1-ХTe solid solutions","authors":"P. Moskvin, Sergii Skurativskyi, W. Sadowski, B. Kościelska, P. Melnychuk, O. Prylypko","doi":"10.30544/614","DOIUrl":"https://doi.org/10.30544/614","url":null,"abstract":"The Cahn-Hilliard equation is adapted to consider the spinodal decomposition of A2B6 semiconductor solid solutions. This approach is used to analyze the process of spinodal decomposition of ZnхCd1-хTe solid solution, which is accompanied by the appearance of the composition modulation effect during its low-temperature synthesis. Numerical simulations of the spinodal decomposition of the ZnхCd1-хTe solid solution are performed. It is shown that micro-variations of the material composition are related by the resonance phenomenon between the excess mixing energy and the energy of elastic strains arising in the inclusions of the new phase, which are coherently conjugated with the initial crystal lattice. It is revealed that such resonance phenomena are most intense when the conditions for the material synthesis are located in close proximity to the spinodal curves on the phase state diagram of the system.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"9 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87570917","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Synthesis of holmium orthoferrite nanoparticles by the co-precipitation method at high temperature 高温共沉淀法合成钬铁酸盐纳米颗粒
Metallurgical and Materials Engineering Pub Date : 2021-06-11 DOI: 10.30544/612
N. A. Tien, Truong Chi Hien, B. X. Vuong
{"title":"Synthesis of holmium orthoferrite nanoparticles by the co-precipitation method at high temperature","authors":"N. A. Tien, Truong Chi Hien, B. X. Vuong","doi":"10.30544/612","DOIUrl":"https://doi.org/10.30544/612","url":null,"abstract":"Holmium orthoferrite HoFeO3 nanoparticles were synthesized by a simple co-precipitation method via the hydrolysis of Ho (III) and Fe (III) cations in boiling water with 5% aqueous ammonia solution. After annealing the precipitate at 750 and 850 °C for 1 hour, the single-phase HoFeO3 product formed with particle size < 50 nm. The synthesized nanopowders are paramagnetic materials with remanent magnetization Mr < 0.01 emu·g-1, the coercive force Hc = 20÷21 Oe, and magnetization Ms ~ 2.73 emu·g-1 at 300 K in a maximum field of 16,000 Oe.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"20 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81683105","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 4
Eco-friendly use of eggshell powder as a bio-filler and flux material to enhance technological properties of fired clay bricks 利用环保的蛋壳粉作为生物填料和助熔剂，提高烧制粘土砖的工艺性能
Metallurgical and Materials Engineering Pub Date : 2021-06-10 DOI: 10.30544/628
B. Ngayakamo, Assia Mahamat Aboubakar, Charles Gbetoglo Komadja, A. Bello, A. P. Onwualu
{"title":"Eco-friendly use of eggshell powder as a bio-filler and flux material to enhance technological properties of fired clay bricks","authors":"B. Ngayakamo, Assia Mahamat Aboubakar, Charles Gbetoglo Komadja, A. Bello, A. P. Onwualu","doi":"10.30544/628","DOIUrl":"https://doi.org/10.30544/628","url":null,"abstract":"In this work, an experimental investigation on the use of eggshell powder from waste eggshells as an alternative source of bio-filler and flux to enhance the technological properties of fired clay bricks were carried out. Four different batch compositions were formed with eggshell powder as a bio-filler and flux replacing clay-soil up to 15 wt.%. The clay bricks were prepared by the casting method and were fired at 800, 900, and 1000 °C at the heating rate of 8 °C/min for 120 minutes. The raw materials and produced fired clay bricks were characterized by SEM/EDS, XRF, and XRD, respectively. Besides, technological properties of fired clay bricks (eg. water absorption, apparent porosity, bulk density, and compressive strength) were also determined. The results showed that adding 15 wt.% of eggshell powder as a bio-filler and flux yielded a compressive strength of 4.8 MPa, the bulk density of 2.1 g/cm, and a lower water absorption value of 11.1% at the firing temperature of 1000 °C. Consequently, the use of eggshell as a bio-filler and flux to enhance the technological properties of fired clay bricks is promising and can be considered as an effective alternative method to reduce environmental concerns caused by inappropriate discarding and landfill construction to dispose of eggshell waste.","PeriodicalId":18466,"journal":{"name":"Metallurgical and Materials Engineering","volume":"58 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-06-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89831199","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
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