Anna Hössinger-Kalteis, M. Reiter, M. Jerabek, Z. Major
{"title":"Application of computed tomography data–based modelling technique for polymeric low density foams, Part A: Model development","authors":"Anna Hössinger-Kalteis, M. Reiter, M. Jerabek, Z. Major","doi":"10.1177/0021955X211028166","DOIUrl":"https://doi.org/10.1177/0021955X211028166","url":null,"abstract":"In this research study, a methodology is introduced for generating finite element simulation models for low density closed cell foams based on computed tomography (CT) measurement results. Creating this kind of simulation models can be very expensive with regard to modelling and computational effort. Hence, a combined modelling technique based on CT data and Voronoi diagrams is developed that minimizes this effort, but nevertheless, generates simulation models with a realistic microstructure. In this article, the generation of simulation models using this modelling method and the necessary adaptation of the models concerning microstructural features to consider, for example, anisotropic properties of the foam, are described. Furthermore, simulations are performed to investigate the mechanical performance of the foam models and to compare the results with several analytical models and experimental data. Finally, conclusions regarding the applicability and possible further extensions of the model are provided.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"24 1","pages":"429 - 448"},"PeriodicalIF":2.5,"publicationDate":"2021-06-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84424613","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Alejandro E. Rodríguez-Sánchez, H. Plascencia-Mora
{"title":"A machine learning approach to estimate the strain energy absorption in expanded polystyrene foams","authors":"Alejandro E. Rodríguez-Sánchez, H. Plascencia-Mora","doi":"10.1177/0021955X211021014","DOIUrl":"https://doi.org/10.1177/0021955X211021014","url":null,"abstract":"Traditional modeling of mechanical energy absorption due to compressive loadings in expanded polystyrene foams involves mathematical descriptions that are derived from stress/strain continuum mechanics models. Nevertheless, most of those models are either constrained using the strain as the only variable to work at large deformation regimes and usually neglect important parameters for energy absorption properties such as the material density or the rate of the applying load. This work presents a neural-network-based approach that produces models that are capable to map the compressive stress response and energy absorption parameters of an expanded polystyrene foam by considering its deformation, compressive loading rates, and different densities. The models are trained with ground-truth data obtained in compressive tests. Two methods to select neural network architectures are also presented, one of which is based on a Design of Experiments strategy. The results show that it is possible to obtain a single artificial neural networks model that can abstract stress and energy absorption solution spaces for the conditions studied in the material. Additionally, such a model is compared with a phenomenological model, and the results show than the neural network model outperforms it in terms of prediction capabilities, since errors around 2% of experimental data were obtained. In this sense, it is demonstrated that by following the presented approach is possible to obtain a model capable to reproduce compressive polystyrene foam stress/strain data, and consequently, to simulate its energy absorption parameters.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"79 1","pages":"399 - 427"},"PeriodicalIF":2.5,"publicationDate":"2021-05-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74124072","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Seul-Kee Kim, Jeong-Dae Kim, Dong-Ha Lee, Jeong‐Hyeon Kim, Jaemyung Lee
{"title":"Characteristics of pre-strained polyisocyanurate foam: Deformation recovery and compressive mechanical behavior at cryogenic temperature","authors":"Seul-Kee Kim, Jeong-Dae Kim, Dong-Ha Lee, Jeong‐Hyeon Kim, Jaemyung Lee","doi":"10.1177/0021955X211020293","DOIUrl":"https://doi.org/10.1177/0021955X211020293","url":null,"abstract":"In this study, mechanical characteristics of pre-strained polyisocyanurate foam were investigated based on the uniaxial compression test. The compression test procedure was divided into two steps: pre-straining and the typical compression test for the recovered specimen. To evaluate the effect of pre-straining, four different compressive strains were considered, and the temperature and the strain rate dependencies on its mechanical characteristics were analyzed. Test results showed that the recovery ratio decreased substantially for 0.85 (ambient temperature) and 0.25 (cryogenic temperature), and polyisocyanurate foam pre-strained at cryogenic temperature revealed an earlier start of densification. Based on the deformation mechanism of the polymeric foam, the collapse of cells in the pre-strained polyisocyanurate foam was addressed to explain the distinguished features in compressive mechanical characteristics regarding test conditions.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"164 1","pages":"357 - 376"},"PeriodicalIF":2.5,"publicationDate":"2021-05-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80386657","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Solid-state foaming of acrylonitrile butadiene styrene through microcellular 3D printing process","authors":"Rupesh Dugad, G. Radhakrishna, A. Gandhi","doi":"10.1177/0021955X211009443","DOIUrl":"https://doi.org/10.1177/0021955X211009443","url":null,"abstract":"The lightweight products with superior specific strength are in great demand in numerous applications such as automotive, aerospace, biomedical, sports, etc. This work focussed on the manufacturing of lightweight products using the cellular three dimensional (3D) printing process. In this work, the continuous microcellular morphology has been developed in a single foamed filament using 3 D printing of carbon-di-oxide (CO2) saturated acrylonitrile butadiene styrene (ABS) filaments. The microcellular structures with average cell size in the range of 6–1040 µm were developed. The influence of printing parameters; nozzle temperature, feed rate, and flow rate on the foam characteristics and cell morphology at different levels were investigated. The different kinds of observed foamed extrudate irregularities were discussed.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"27 1","pages":"325 - 355"},"PeriodicalIF":2.5,"publicationDate":"2021-05-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"91102146","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Patents May issue","authors":"","doi":"10.1177/0021955X211010586","DOIUrl":"https://doi.org/10.1177/0021955X211010586","url":null,"abstract":"","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"31 2","pages":"241 - 286"},"PeriodicalIF":2.5,"publicationDate":"2021-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"72627382","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Morphological, thermal and mechanical properties of recycled HDPE foams via rotational molding","authors":"Y. Dou, D. Rodrigue","doi":"10.1177/0021955X211013793","DOIUrl":"https://doi.org/10.1177/0021955X211013793","url":null,"abstract":"In this study, foamed recycled high density polyethylene (rHDPE) parts were produced by rotational molding using different concentration (0 to 1% wt.) of a chemical blowing agent (CBA) based on azodicarbonamide. From the samples produced, a complete morphological, thermal and mechanical characterization was performed. The morphological analysis showed a gradual increase in the average cell size, while the cell density firstly increased and then decreased with increasing CBA content. As expected, increasing the CBA content decreased the foam density as well as the thermal conductivity. Although increasing the CBA content decreased both tensile and flexural properties, the impact strength showed a similar trend as the cell density with an optimum CBA content around 0.1% wt. Finally, neat rHDPE samples were also produced by compression molding. The results showed negligible differences between the rotomolded and compression molded properties indicating that optimal rotomolding conditions were selected. These results confirm the possibility of using 100% recycled polymers to produce rotomolded foam parts.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"24 1","pages":"305 - 323"},"PeriodicalIF":2.5,"publicationDate":"2021-04-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87092483","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Phakamat Limarun, T. Markpin, N. Sombatsompop, E. Wimolmala, K. Saenboonruang
{"title":"Cellular Bi2O3/natural rubber composites for light-weight and lead-free gamma-shielding materials and their properties under gamma irradiation","authors":"Phakamat Limarun, T. Markpin, N. Sombatsompop, E. Wimolmala, K. Saenboonruang","doi":"10.1177/0021955X21997353","DOIUrl":"https://doi.org/10.1177/0021955X21997353","url":null,"abstract":"This work investigated the effects of a radiation-protective filler, namely bismuth oxide (Bi2O3), and blowing agents, namely azodicarbonamide (ADC) and oxy-bis (benzene sulfonyl) hydrazide (OBSH), on gamma attenuation and the mechanical, physical, and morphological properties of cellular natural rubber (NR) composites for potential use as light-weight and lead-free gamma-shielding materials. The contents of Bi2O3 were varied from 100 to 300 and 500 parts per hundred of rubber by weight (phr) and the contents of ADC or OBSH were varied from 0 to 8 and 16 phr. The results indicated that the addition of Bi2O3 enhanced the overall gamma-shielding ability, density, tensile modulus, and hardness (Shore OO), but lowered the tensile strength and elongation at break. On the other hand, the addition of ADC or OBSH resulted in decreases in the density, linear attenuation coefficient (μ), and overall tensile properties but an increase in the mass attenuation coefficient (μm), with ADC producing better mechanical properties than samples with OBSH. In addition, investigations on the properties of the cellular Bi2O3/NR composites under additional 35 kGy and 70 kGy gamma irradiation revealed that the irradiated samples had increased density, tensile modulus, and hardness (Shore OO), but decreased tensile strength, elongation at break, and μm after such ageing. In conclusion, the overall results suggested that the developed cellular Bi2O3/NR composites not only had efficient and promising gamma-shielding and mechanical properties but also offered comfort and light-weight to users, which could potentially reduce discomforts caused by wearing heavier conventional radiation-protective equipment.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"139 1","pages":"285 - 303"},"PeriodicalIF":2.5,"publicationDate":"2021-04-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90154000","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Effect of tris(1-chloro-2-propyl)phosphate in combination with aluminum hypophosphite and melamine polyphosphate on flame retardancy and thermal decomposition of rigid polyurethane foams","authors":"Daifang Xu, Kejing Yu, K. Qian, Weiguo Zhao","doi":"10.1177/0021955X211001957","DOIUrl":"https://doi.org/10.1177/0021955X211001957","url":null,"abstract":"RPUF with tris(1-chloro-2-propyl)phosphate (TCPP), melamine polyphosphate (MPP) and aluminum hypophosphite (AHP) alone, as well as their binary and ternary blends, were prepared via a one-step process. The effect of TCPP in combination with AHP and MPP on flame retardancy and thermal decomposition in the RPUF has been investigated. The results show that adding TCPP, MPP and AHP into RPUF simultaneously can significantly ensure the uniform cell structure, enhance the compressive strength, thermal stability and fire resistance of RPUF, decrease the thermal conductivity, the release of toxic HCN at high temperature. TGA results indicate that partial substitution of TCPP with MPP and AHP could improve the char residue. When the content of TCPP is 10 wt%, the optimal ratio of MPP and DPER was 1/2, the TCPP10/MPP3.3/AHP6.7/RPUF sample reached a V1 rating in vertical UL-94 test with a limiting oxygen index of 27.4%. The compressive strength and specific compressive strength (compressive strength/density) for TCPP10/MPP3.3/AHP6.7/RPUF sample increased about 82.6% and 44.3% compared to that of pure RPUF, respectively. The cone calorimeter test results showed that adding EG, MPP and AHP into RPUF simultaneously can significantly decrease the heat release rate (HRR), total heat release (THR) and smoke emission behavior of RPUF sample. Based on these facts, a potential flame-retardant mechanism was proposed.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"216 1","pages":"263 - 284"},"PeriodicalIF":2.5,"publicationDate":"2021-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77002163","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Evaluating the gas-laden ability of polymer melt under atmospheric conditions using a modified torque rheometer","authors":"Xing-Yu Mei, Ying‐Guo Zhou, Hongda Sun, Binbin Dong, Chun-tai Liu, L. Turng","doi":"10.1177/0021955X21997351","DOIUrl":"https://doi.org/10.1177/0021955X21997351","url":null,"abstract":"To investigate the effects of incorporating gas and the associated influencing factors on polymer melt, a method of evaluating the gas-laden ability using modified rheometric measurements was proposed. In this study, common and widely used thermoplastic materials—polypropylene (PP) and high-density polyethylene (HDPE), and their blends with different weight ratios—were selected, and the rheological properties of neat melt and gas-laden melts were tested using a modified torque rheometer. The foamed samples were also produced using a regular injection-molding machine, and the foamed morphology was examined by scanning electron microscope (SEM). The comparison of rheological curves of neat melt and gas-laden melt indicated that the incorporation of gas influenced the rheological properties of the gas-laden polymer melts as evidenced by a decrease of zero-rotational torque and an increase in the melt flow index. The results also suggested that the gas-laden ability of polymer melt could be evaluated quantitatively by the decay (due to desorption) of gas using the modified rheological measurement method. This study also demonstrated that the gas-laden ability can be used to predict the foaming behavior of polymer melts.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"30 1","pages":"237 - 261"},"PeriodicalIF":2.5,"publicationDate":"2021-03-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75607456","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}