Application of computed tomography data–based modelling technique for polymeric low density foams, Part A: Model development

In this research study, a methodology is introduced for generating finite element simulation models for low density closed cell foams based on computed tomography (CT) measurement results. Creating this kind of simulation models can be very expensive with regard to modelling and computational effort. Hence, a combined modelling technique based on CT data and Voronoi diagrams is developed that minimizes this effort, but nevertheless, generates simulation models with a realistic microstructure. In this article, the generation of simulation models using this modelling method and the necessary adaptation of the models concerning microstructural features to consider, for example, anisotropic properties of the foam, are described. Furthermore, simulations are performed to investigate the mechanical performance of the foam models and to compare the results with several analytical models and experimental data. Finally, conclusions regarding the applicability and possible further extensions of the model are provided.