International Journal of Fatigue最新文献

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A frequency domain enhanced multi-view neural network approach to multiaxial fatigue life prediction for various metal materials 频域增强型多视角神经网络方法用于预测各种金属材料的多轴疲劳寿命
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-20 DOI: 10.1016/j.ijfatigue.2024.108620
Shuonan Chen , Xuhong Zhou , Yongtao Bai
{"title":"A frequency domain enhanced multi-view neural network approach to multiaxial fatigue life prediction for various metal materials","authors":"Shuonan Chen ,&nbsp;Xuhong Zhou ,&nbsp;Yongtao Bai","doi":"10.1016/j.ijfatigue.2024.108620","DOIUrl":"10.1016/j.ijfatigue.2024.108620","url":null,"abstract":"<div><div>Fatigue damages and failure widely exist in engineering structures, particularly in industries such as aerospace, automotive, and construction, where components are often subjected to complex multiaxial loading conditions. Accurate prediction of fatigue life is critical for ensuring the safety and longevity of these structures. In this study, a novel multi-view deep learning model incorporating frequency domain analysis for fatigue life prediction is proposed. The proposed model integrates a Convolutional Neural Network (CNN), a Long Short-Term Memory Network (LSTM), and FNet that combines frequency domain analysis, in a parallel structure to extract features from the loading paths of materials. These extracted features are then connected to a fully connected neural network to predict fatigue life. The model was validated using fatigue data collected from 6 different materials, encompassing 17 loading paths and 336 samples. Additionally, ablation experiments were conducted, and the extrapolation capabilities were evaluated using specifically designed test sets. The results demonstrate that the proposed model exhibits excellent predictive performance and extrapolation capabilities. We anticipate that the multi-view approach, along with its accuracy and applicability, can offer potential applications in engineering fields that require reliable, data-driven models to assess material durability under complex loading scenarios.</div></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108620"},"PeriodicalIF":5.7,"publicationDate":"2024-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142424314","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Observation and modeling of potential sub-threshold damage growth mechanism for nitinol in ultra-high cycle fatigue 超高循环疲劳中镍钛诺潜在阈下损伤增长机制的观测与建模
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-18 DOI: 10.1016/j.ijfatigue.2024.108613
Andrew Roiko , Scott Cook , Brian Berg , Wayne Falk , Jason D. Weaver
{"title":"Observation and modeling of potential sub-threshold damage growth mechanism for nitinol in ultra-high cycle fatigue","authors":"Andrew Roiko ,&nbsp;Scott Cook ,&nbsp;Brian Berg ,&nbsp;Wayne Falk ,&nbsp;Jason D. Weaver","doi":"10.1016/j.ijfatigue.2024.108613","DOIUrl":"10.1016/j.ijfatigue.2024.108613","url":null,"abstract":"<div><div>Fatigue fracture of small nitinol components commonly used in medical devices is currently dominated by the initiation and/or growth of small cracks at non-metallic inclusions preceding conventional fatigue crack growth. Therefore, an understanding of the threshold and growth of small cracks is critical to inform fatigue performance of devices. In this paper, we conduct rotary bend fatigue experiments of nitinol wire to 2 billion cycles, measure the inclusion from which the crack initiated, and calculate the stress intensity threshold. Inclusion size is compared to the size of a unique feature observable with a scanning electron microscope which appears as a smooth area surrounding the inclusion and only on specimens that fractured after &gt; 10 million cycles. The hypothesis presented is that the smooth feature around the inclusion is the growth of a small crack which continues until it reaches a size large enough to cause conventional fatigue crack growth. Relating inclusion size to that of the smooth feature creates a damage curve that can be written as a function of cycles to fracture. This damage curve may be useful to estimate the critical size of the largest allowable defect based on the design life and applied loading of the nitinol component.</div></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108613"},"PeriodicalIF":5.7,"publicationDate":"2024-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142311059","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of over-ageing on the tensile and torsional fatigue properties of the AlSi7Cu0.5 Mg0.3 precipitation-hardened cast aluminium alloy 超时效对 AlSi7Cu0.5 Mg0.3 沉淀硬化铸铝合金拉伸和扭转疲劳性能的影响
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-18 DOI: 10.1016/j.ijfatigue.2024.108615
Pierre Osmond , Daniel Bellett , Viet Duc Le , Franck Morel
{"title":"Effect of over-ageing on the tensile and torsional fatigue properties of the AlSi7Cu0.5 Mg0.3 precipitation-hardened cast aluminium alloy","authors":"Pierre Osmond ,&nbsp;Daniel Bellett ,&nbsp;Viet Duc Le ,&nbsp;Franck Morel","doi":"10.1016/j.ijfatigue.2024.108615","DOIUrl":"10.1016/j.ijfatigue.2024.108615","url":null,"abstract":"<div><div>The objective of this work is to evaluate the influence of over-ageing on the high cycle fatigue behaviour of the AlSi7Cu0.5Mg0.3 cast aluminium alloy. It is generally accepted that over-ageing has a large influence on the behaviour of these materials, however its effect on the fatigue strength is less understood. This work provides an experimental investigation of the effect of over-ageing on high cycle fatigue strength in both tensile and torsional loading conditions. It is shown that the torsional fatigue strength is more sensitive to over-ageing when compared to the tensile fatigue strength and that the fatigue defect sensitivity is negligible for torsional loads, in contrast to tensile loading conditions. The experimental results indicate that this is due to a change in the crack initiation mechanism, going from initiation in the matrix for torsion loads to initiation from casting defects for tensile loads. An original two-steps approach is proposed to rationalise the effect of over-ageing on the fatigue strength, with particular emphasis on decoupling the respective contributions from defects and the mechanical properties. This approach is used to build normalised Kitagawa-Takahashi diagrams that highlights the reduced defect sensitivity under tensile loads for the most severe over-ageing condition.</div></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108615"},"PeriodicalIF":5.7,"publicationDate":"2024-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142320001","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Surface integrity and high-cycle fatigue life of direct laser metal deposited AISI 431 alloys modified by plasticity ball burnishing 直接激光金属沉积 AISI 431 合金经塑性球烧蚀改性后的表面完整性和高循环疲劳寿命
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-18 DOI: 10.1016/j.ijfatigue.2024.108614
Mya Thit , Anthony Rocissano , Andre Hatem , Mohammad Uddin , Colin Hall , Thomas Schlaefer
{"title":"Surface integrity and high-cycle fatigue life of direct laser metal deposited AISI 431 alloys modified by plasticity ball burnishing","authors":"Mya Thit ,&nbsp;Anthony Rocissano ,&nbsp;Andre Hatem ,&nbsp;Mohammad Uddin ,&nbsp;Colin Hall ,&nbsp;Thomas Schlaefer","doi":"10.1016/j.ijfatigue.2024.108614","DOIUrl":"10.1016/j.ijfatigue.2024.108614","url":null,"abstract":"<div><div>Laser metal deposition (LMD) as an additive manufacturing (AM) is widely used to repair and extend wear and fatigue life of the critical components. This paper has investigated the application of ball burnishing (BB) to improve surface integrity and high-cycle fatigue resistance of LMDed AISI 431 alloys. Results showed that the BB treated samples exhibited significant surface finish improvement by lowering roughness by 91 %. Microhardness increased from 490 to 530 HV<sub>0.1</sub>, an increase by 10 % with a modified depth of 400 µm from the top surface. XRD results showed a peak shift and increase in FWHM by up to 17 %. This had been corroborated by EBSD exhibiting a 20 % increase in dislocation density and 24 % increase in localised misorientation within microstructure. As a result, the overall high cycle fatigue strength of the burnished sample increased by 50 %, and the cracks initiated from sub-surface level defects at a depth of 350 μm below the top surface, delaying the crack propagation and fracture failure. The findings clearly highlight that the burnishing treatment can be a plausible approach in improving the dynamic fatigue resistance and the overall service life of LMDed AISI 431 steel alloys components in engineering applications.</div></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108614"},"PeriodicalIF":5.7,"publicationDate":"2024-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0142112324004730/pdfft?md5=139274a680c094830a19c1559dedd622&pid=1-s2.0-S0142112324004730-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142306452","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Peridynamic analysis of rolling contact fatigue crack propagation in rail welding joints with pore defects 具有孔隙缺陷的轨道焊接接头中滚动接触疲劳裂纹扩展的周动态分析
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-18 DOI: 10.1016/j.ijfatigue.2024.108612
Shirui Li , Xiaoming Wang , Weijia Dong , Qing He , Boyang An , Ping Wang , Bing Yang
{"title":"Peridynamic analysis of rolling contact fatigue crack propagation in rail welding joints with pore defects","authors":"Shirui Li ,&nbsp;Xiaoming Wang ,&nbsp;Weijia Dong ,&nbsp;Qing He ,&nbsp;Boyang An ,&nbsp;Ping Wang ,&nbsp;Bing Yang","doi":"10.1016/j.ijfatigue.2024.108612","DOIUrl":"10.1016/j.ijfatigue.2024.108612","url":null,"abstract":"<div><div>Pore defects are prevalent in rail welding joints and significantly contribute to the propagation of fatigue cracks. This study develops a peridynamic (PD) model that incorporates the characteristics of pore defects to analyze their impact on rolling contact fatigue behavior. Initially, compact tension (CT) fatigue tests were performed to derive and validate the bond fatigue failure model specific to rail weld materials. Subsequently, pore defects were modeled as holes in the CT specimens, with experimental results being compared to PD simulation outcomes for validation. Finally, a wheel-rail contact PD model was constructed to investigate the mechanisms of fatigue crack propagation in rail welding joints affected by pore defects.</div></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108612"},"PeriodicalIF":5.7,"publicationDate":"2024-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142311060","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of microstructure on small fatigue crack initiation and early propagation behavior in super martensite stainless steel 微观结构对超级马氏体不锈钢中细小疲劳裂纹萌生和早期扩展行为的影响
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-17 DOI: 10.1016/j.ijfatigue.2024.108604
Xue Li , Tian Ye , Yaohan Du , Min Zhan , Xiangyu Wang , Yajun Dai , Yongjie Liu , Chong Wang , Kun Yang , Chao He , Qingyuan Wang
{"title":"Effect of microstructure on small fatigue crack initiation and early propagation behavior in super martensite stainless steel","authors":"Xue Li ,&nbsp;Tian Ye ,&nbsp;Yaohan Du ,&nbsp;Min Zhan ,&nbsp;Xiangyu Wang ,&nbsp;Yajun Dai ,&nbsp;Yongjie Liu ,&nbsp;Chong Wang ,&nbsp;Kun Yang ,&nbsp;Chao He ,&nbsp;Qingyuan Wang","doi":"10.1016/j.ijfatigue.2024.108604","DOIUrl":"10.1016/j.ijfatigue.2024.108604","url":null,"abstract":"<div><p>The objective of this study is to investigate the influence mechanism of martensite multi-scale interfaces on the fatigue small cracks propagation behavior in super martensite stainless steel. The findings revealed that crack propagation slows during the transition from early to steady stages. Multiscale martensite interfaces can cause varying degrees of crack deflection, and cracks tend to propagate along-boundaries during the early propagation stage. Martensite lath is the basic unit that affects the fatigue performance and the behavior of small crack propagation.</p></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108604"},"PeriodicalIF":5.7,"publicationDate":"2024-09-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142239109","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Analysis of high temperature and strain amplitude effects on low cycle fatigue behavior of pitting corroded killed E350 BR structural steel 高温和应变振幅对点蚀致死 E350 BR 结构钢低循环疲劳行为的影响分析
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-17 DOI: 10.1016/j.ijfatigue.2024.108611
Siddharth Chauhan , S. Muthulingam , Samir Chandra Roy
{"title":"Analysis of high temperature and strain amplitude effects on low cycle fatigue behavior of pitting corroded killed E350 BR structural steel","authors":"Siddharth Chauhan ,&nbsp;S. Muthulingam ,&nbsp;Samir Chandra Roy","doi":"10.1016/j.ijfatigue.2024.108611","DOIUrl":"10.1016/j.ijfatigue.2024.108611","url":null,"abstract":"<div><p>High-tension structural steels are prone to accelerated fatigue damage from pitting corrosion and high-temperature. Despite adverse effects, research on their low cycle fatigue (LCF) behavior is limited. Specifically, studies analyzing temperature-dependent pit sensitivity effects, considering pit-related material’s susceptibility to surface topographic features variation and stress concentration are lacking. This study conducts LCF tests on pitting corroded killed E350 BR structural steel at multiple strain amplitudes and high temperatures. It develops temperature-dependent parameters, such as the cyclic softening pit sensitivity factor, suitable for integration into existing approaches like total cyclic plastic strain energy density (CPSED), power-law, average strain energy density (SED), Coffin-Manson, and pit stress intensity factor (pit-SIF). Further, it proposes multiple linear regression-based prediction models relating total CPSED and average SED with strain amplitude and temperature. Corroded specimens show higher plastic deformation and reduced peak stress, fatigue life, and total CPSED compared to uncorroded ones. The developed parameters, integrated with average SED approach, predicts LCF life within an error band of ±1.5, while power-law relationship reduces it to ±1.2. Moreover, pit-SIF approach estimates fatigue life within an error band of ±1.5. The findings provide critical knowledge for enhanced component design, leading to structural safety, performance, and fire resilience.</p></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108611"},"PeriodicalIF":5.7,"publicationDate":"2024-09-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142271530","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
α-lamella orientation dependence of fatigue crack propagation in as-forged TiB/near α-Ti composite 锻造钛B/近似α-钛复合材料疲劳裂纹扩展的α-拉美拉取向依赖性
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-16 DOI: 10.1016/j.ijfatigue.2024.108610
Fanchao Meng , Rui Zhang , Shuai Wang , Fengbo Sun , Ming Ji , Cunyu Wang , Lujun Huang , Lin Geng
{"title":"α-lamella orientation dependence of fatigue crack propagation in as-forged TiB/near α-Ti composite","authors":"Fanchao Meng ,&nbsp;Rui Zhang ,&nbsp;Shuai Wang ,&nbsp;Fengbo Sun ,&nbsp;Ming Ji ,&nbsp;Cunyu Wang ,&nbsp;Lujun Huang ,&nbsp;Lin Geng","doi":"10.1016/j.ijfatigue.2024.108610","DOIUrl":"10.1016/j.ijfatigue.2024.108610","url":null,"abstract":"<div><p>The influence of microstructural attributes on fatigue crack propagation in titanium matrix composite remains largely unexplored. The impact of α-lamella crystallographic and spatial orientations on fatigue crack propagation in an as-forged TiB/near α-Ti composite was investigated using innovative quantitative tilt fractography and electron backscattered diffraction techniques. Crack initiation was observed from TiB cluster defects, followed by faceted fatigue crack propagation across α lamellae. In long-life failure, facet formation appears to be driven by a combination of slip and resolved normal stress across the facet plane, with facet angles relative to the loading direction (LD) predominantly ranging between 30.0° and 50.0°. In contrast, short-life failure exhibited shear deformation as the primary mode, with facet angles relative to LD mainly between 40.0° and 50.0°. Crystallographic orientation analysis revealed that facets predominantly formed near the basal plane in both long-life and short-life failures. Crack-initiation microstructural neighborhoods favoring basal slip increased effective slip length over α lamellae, reducing resistance to crack propagation. This led to a rise in basal geometrically necessary dislocation (GND) density from 1.2 × 10<sup>13</sup> m<sup>−2</sup> in long-life to 3.6 × 10<sup>13</sup> m<sup>−2</sup> in short-life failures. These observations highlight the dominance of spatial and crystallographic orientations of α lamellae in controlling fatigue crack propagation.</p></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108610"},"PeriodicalIF":5.7,"publicationDate":"2024-09-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142271527","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Exploring the strengthening mechanisms of additive manufactured metals treated by ultrasonic nanocrystal surface modification 探索经超声波纳米晶表面改性处理的增材制造金属的强化机制
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-16 DOI: 10.1016/j.ijfatigue.2024.108609
Yu Zhang , Lan Peng , Yixuan Ye , Yuanqing Chi , Le Gao , Xuming Zha , Tao Huang , Yongkang Zhang , Han Ding , Chang Ye
{"title":"Exploring the strengthening mechanisms of additive manufactured metals treated by ultrasonic nanocrystal surface modification","authors":"Yu Zhang ,&nbsp;Lan Peng ,&nbsp;Yixuan Ye ,&nbsp;Yuanqing Chi ,&nbsp;Le Gao ,&nbsp;Xuming Zha ,&nbsp;Tao Huang ,&nbsp;Yongkang Zhang ,&nbsp;Han Ding ,&nbsp;Chang Ye","doi":"10.1016/j.ijfatigue.2024.108609","DOIUrl":"10.1016/j.ijfatigue.2024.108609","url":null,"abstract":"<div><div>This study investigates the use of ultrasonic nanocrystal surface modification (UNSM) to enhance the surface integrity and mechanical properties of stainless steel fabricated using selective laser melting (SLM). The improved yield strength is primarily obtained from grain refinement, deformation-induced martensitic, and high density of dislocations and deformation twins. The superior fatigue resistance is attributed to the synergistic effect of a reduction in surface and subsurface defects, dense dislocation substructure, high-strength martensitic phase, and a high amplitude of compressive residual stress (CRS) within the gradient deformation layer, collectively suppressing crack initiation. Microstructure evolution and CRS relaxation behavior of UNSM-treated samples during cyclic loading were examined. The results revealed that the benefits of CRS are relatively constrained due to its rapid relaxation under cyclic loading at a moderate stress level (550 MPa). In contrast, the gradient nanostructure remained stable under cyclic loading at the same stress level, exhibiting limited plastic deformation and grain coarsening. This indicates that the gradient nanostructure plays a more significant role than the CRS in delaying fatigue crack initiation and propagation at high stress levels. These findings provide valuable insights for identifying the dominant factor responsible for the improvement in fatigue resistance of SLM components after surface-strengthening treatment.</div></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108609"},"PeriodicalIF":5.7,"publicationDate":"2024-09-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142306453","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Evaluating the damage tolerant behavior of cold spray repaired aluminum alloys 评估冷喷修复铝合金的损伤容限行为
IF 5.7 2区 材料科学
International Journal of Fatigue Pub Date : 2024-09-12 DOI: 10.1016/j.ijfatigue.2024.108607
Patrick E. Morrison, Krzysztof S. Stopka, John I. Ferguson, Michael D. Sangid
{"title":"Evaluating the damage tolerant behavior of cold spray repaired aluminum alloys","authors":"Patrick E. Morrison,&nbsp;Krzysztof S. Stopka,&nbsp;John I. Ferguson,&nbsp;Michael D. Sangid","doi":"10.1016/j.ijfatigue.2024.108607","DOIUrl":"10.1016/j.ijfatigue.2024.108607","url":null,"abstract":"<div><p>Cold spray presents a promising solution for repair of damaged material within high-value components. However, before employing cold spray for component repair, it is crucial to assess its damage tolerance and durability. This study focuses on evaluating the fatigue behavior of helium-sprayed AA6061 applied to an A356-T6 cast substrate compared to the same specimen geometry made entirely of the A356-T6 material. Fatigue testing was conducted using a marker band schedule to analyze fatigue crack growth rates in the cold spray and substrate materials. To complement the fatigue testing, experimental uncertainties and variabilities were incorporated into a crack growth model using a Monte Carlo approach to probabilistically assess reliability. The results indicate that the AA6061 cold spray material exhibited faster crack growth, resulting in a ∼25% lower life compared to the baseline A356-T6 material. Given the cost effectiveness of the cold spray repair process, it appears to be a viable approach, with the caveats that the residual life is expected to be less than the pristine substrate material and the cold spray interface is prone to delamination during crack impingement.</p></div>","PeriodicalId":14112,"journal":{"name":"International Journal of Fatigue","volume":"190 ","pages":"Article 108607"},"PeriodicalIF":5.7,"publicationDate":"2024-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142235112","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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