Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers最新文献

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Crack Types, Mechanisms, and Suppression Methods during High-energy Beam Additive Manufacturing of Nickel-based Superalloys: A Review 高能束增材制造镍基高温合金裂纹类型、机理及抑制方法综述
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-12-01 DOI: 10.1016/j.cjmeam.2022.100055
Qingsong Wei, Yin Xie, Qing Teng, Muyu Shen, Shanshan Sun, Chao Cai
{"title":"Crack Types, Mechanisms, and Suppression Methods during High-energy Beam Additive Manufacturing of Nickel-based Superalloys: A Review","authors":"Qingsong Wei,&nbsp;Yin Xie,&nbsp;Qing Teng,&nbsp;Muyu Shen,&nbsp;Shanshan Sun,&nbsp;Chao Cai","doi":"10.1016/j.cjmeam.2022.100055","DOIUrl":"10.1016/j.cjmeam.2022.100055","url":null,"abstract":"<div><p>Nickel-based superalloys have been widely used in aerospace fields, especially for engine hot-end parts, because of their excellent high-temperature resistance. However, they are difficult to machine and process because of their special properties. High-energy beam additive manufacturing (HEB-AM) of nickel-based superalloys has shown great application potential in aerospace and other fields. However, HEB-AM of nickel-based superalloys faces serious cracking problems because of the unique characteristics of superalloys, and this has become the most significant bottleneck restricting their application. In this review, the current research status related to the types, formation mechanisms, and suppression methods of cracks in nickel-based superalloys produced by HEB-AM is described. The initiation and propagation mechanisms of cracks and their multiple influencing factors are also analyzed and discussed. Then, several possible research directions to solve the cracking problems in nickel-based superalloys produced by HEB-AM are outlined. This review provides an in-depth and comprehensive understanding of the cracking problem in AM nickel-based superalloys. It also provides valuable references for AM crack-free nickel-based superalloy components.</p></div>","PeriodicalId":100243,"journal":{"name":"Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers","volume":"1 4","pages":"Article 100055"},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772665722000393/pdfft?md5=b643fa9cebf100f1969a863c6f9c6f17&pid=1-s2.0-S2772665722000393-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80068443","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 7
Review of the Formation Mechanisms and Control Methods of Geometrical Defects in Laser Deposition Manufacturing 激光沉积制造中几何缺陷的形成机理及控制方法综述
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-12-01 DOI: 10.1016/j.cjmeam.2022.100052
Lanyun Qin , Kun Wang , Xiaodan Li , Siyu Zhou , Guang Yang
{"title":"Review of the Formation Mechanisms and Control Methods of Geometrical Defects in Laser Deposition Manufacturing","authors":"Lanyun Qin ,&nbsp;Kun Wang ,&nbsp;Xiaodan Li ,&nbsp;Siyu Zhou ,&nbsp;Guang Yang","doi":"10.1016/j.cjmeam.2022.100052","DOIUrl":"10.1016/j.cjmeam.2022.100052","url":null,"abstract":"<div><p>Laser deposition manufacturing (LDM) is a revolutionary integrated manufacturing technology that expands numerous possibilities for producing large-scale parts in the aerospace and other industries. However, geometrical defects can severely affect the forming accuracy of parts and restrict the progress of LDM technology to large-scale components. This study summarizes the main types of geometrical defects and classifies them into four categories: flatness defects, melting collapse, distortion, cracking, and delamination. To overcome this challenge, one approach that has received considerable attention is process monitoring accompanied by mitigation strategies to improve the forming accuracy and repeatability. This study outlines the current understanding of the formation mechanism of common geometrical defects and discusses techniques to monitor the process and mitigate defects. Further, it discusses approaches for monitoring and controlling the LDM process while emphasizing the monitored melt pool, surface topography, temperature, and distortion. Next, the study focuses on procedures, including optimizing process parameters, thermal control methods, prediction, and compensation, to mitigate geometrical defects. Finally, the aim of the study is to provide a reference for researchers in this field. However, many future research hotpots for LDM precision control that require further investigation are still present.</p></div>","PeriodicalId":100243,"journal":{"name":"Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers","volume":"1 4","pages":"Article 100052"},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772665722000368/pdfft?md5=11fa1a339c9e5e6487802ba42099b6c7&pid=1-s2.0-S2772665722000368-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74315034","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 6
Microstructures and Mechanical Properties of Al-Mg-Sc-Zr Alloy Additively Manufactured by Laser Direct Energy Deposition 激光直接能量沉积Al-Mg-Sc-Zr合金的组织与力学性能
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-12-01 DOI: 10.1016/j.cjmeam.2022.100057
Qian Hua , Wenjun Wang , Ruidi Li , Hongbin Zhu , Zehuan Lin , Rong Xu , Tiechui Yuan , Kai Liu
{"title":"Microstructures and Mechanical Properties of Al-Mg-Sc-Zr Alloy Additively Manufactured by Laser Direct Energy Deposition","authors":"Qian Hua ,&nbsp;Wenjun Wang ,&nbsp;Ruidi Li ,&nbsp;Hongbin Zhu ,&nbsp;Zehuan Lin ,&nbsp;Rong Xu ,&nbsp;Tiechui Yuan ,&nbsp;Kai Liu","doi":"10.1016/j.cjmeam.2022.100057","DOIUrl":"10.1016/j.cjmeam.2022.100057","url":null,"abstract":"<div><p>An Al-Mg-Sc-Zr alloy was additively manufactured by laser direct energy deposition (DED) under different laser powers, and the microstructures and mechanical properties of the as-deposited samples were investigated. The samples showed a fully equiaxed grain structure with grain sizes of 2–30 μm. Most of the blocky primary Al<sub>3</sub>(Sc, Zr)-precipitated phases (&lt;5 μm) were arranged along the grain boundaries. A small amount of fine granular secondary Al<sub>3</sub>(Sc, Zr) phases (&lt;0.5 μm) were precipitated owing to the cyclic heat treatment during the DED forming process. According to the EBSD(Electron backscatter diffraction) results, the texture index and strength of the sample were only slightly greater than 1, indicating that the material structure exhibited a certain but not obvious anisotropy. The sample in the horizontal direction had better yield strength, tensile strength, and elogation properties (399.87 MPa, 220.96 MPa, 9.13%) than that in the building direction (385.40 MPa, 219.40 MPa, 8.24%), although the sample in the〈<em>XOZ</em>〉 plane had the finest equiaxed grains. The ductility of the 〈<em>XOZ</em>〉 sample deteriorated as the number of pores increased.</p></div>","PeriodicalId":100243,"journal":{"name":"Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers","volume":"1 4","pages":"Article 100057"},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772665722000411/pdfft?md5=edce50751416539845129e27f2545234&pid=1-s2.0-S2772665722000411-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82139106","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Influence Mechanism of Process Parameters on Relative Density, Microstructure, and Mechanical Properties of Low Sc-Content Al-Mg-Sc-Zr Alloy Fabricated by Selective Laser Melting 工艺参数对选择性激光熔化低sc含量Al-Mg-Sc-Zr合金相对密度、显微组织和力学性能的影响机理
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-12-01 DOI: 10.1016/j.cjmeam.2022.100034
Di Wang , Yongwei Feng , Linqing Liu , Xiongmian Wei , Yongqiang Yang , Pan Yuan , Yang Liu , Changjun Han , Yuchao Bai
{"title":"Influence Mechanism of Process Parameters on Relative Density, Microstructure, and Mechanical Properties of Low Sc-Content Al-Mg-Sc-Zr Alloy Fabricated by Selective Laser Melting","authors":"Di Wang ,&nbsp;Yongwei Feng ,&nbsp;Linqing Liu ,&nbsp;Xiongmian Wei ,&nbsp;Yongqiang Yang ,&nbsp;Pan Yuan ,&nbsp;Yang Liu ,&nbsp;Changjun Han ,&nbsp;Yuchao Bai","doi":"10.1016/j.cjmeam.2022.100034","DOIUrl":"10.1016/j.cjmeam.2022.100034","url":null,"abstract":"<div><p>Additive manufacturing of Al-Mg-Sc-Zr alloys is a promising technique for the fabrication of lightweight components with complex shapes. In this study, the effect of the process parameters of selective laser melting (SLM) on the surface morphology, relative density, microstructure, and mechanical properties of Al-Mg-Sc-Zr high-strength aluminum alloys with low <em>Sc</em> content was systematically investigated. The results show that the energy density has an important effect on the surface quality and densification behavior of the Al-Mg-Sc-Zr alloy during the SLM process. As the energy density increased, the surface quality and the number of internal pores increased. However, the area of the fine-grained region at the boundary of the molten pool gradually decreased. When the laser energy density was set to 151.52 J/mm<sup>3</sup>, a low-defect sample with a relative density of 99.2% was obtained. After heat treatment, the area of the fine grains at the boundary increased significantly, thereby contributing to the excellent mechanical properties. The microstructure was characterized by a unique “fan-shaped” heterogeneous structure. As the energy density increased, the microhardness first increased and then decreased, reaching a maximum value of 122 HV<sub>0.3</sub>. With the optimized process parameters, the yield strength (YS), ultimate tensile strength (UTS), and elongation of the as-built Al-Mg-Sc-Zr alloys were 346.8 ± 3.0 MPa, 451.1 ± 5.2 MPa, 14.6% ± 0.8%, respectively. After heat treatment at 325 °C for 8 h, the hardness increased by 38.5% to 169 HV<sub>0.3</sub>, and the YS and UTS increased by 41.3% and 18.1%, respectively, to 490.0 ± 9.0 MPa and 532.7 ± 7.8 MPa, respectively, while the elongation slightly decreased to 13.1% ± 0.7%.</p></div>","PeriodicalId":100243,"journal":{"name":"Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers","volume":"1 4","pages":"Article 100034"},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772665722000186/pdfft?md5=3223f0dffb574e52df2f7e75c3de25fe&pid=1-s2.0-S2772665722000186-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86734532","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 4
Electrically Actuated Shape Recovery of NiTi Components Processed by Laser Powder Bed Fusion after Regulating the Dimensional Accuracy and Phase Transformation Behavior 调整尺寸精度和相变行为后激光粉末床熔合NiTi零件的电动形状恢复
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-12-01 DOI: 10.1016/j.cjmeam.2022.100056
Luhao Yuan, Dongdong Gu, Kaijie Lin, He Liu, Jianfeng Sun, Jiankai Yang, Xin Liu, Wei Chen, Yingjie Song
{"title":"Electrically Actuated Shape Recovery of NiTi Components Processed by Laser Powder Bed Fusion after Regulating the Dimensional Accuracy and Phase Transformation Behavior","authors":"Luhao Yuan,&nbsp;Dongdong Gu,&nbsp;Kaijie Lin,&nbsp;He Liu,&nbsp;Jianfeng Sun,&nbsp;Jiankai Yang,&nbsp;Xin Liu,&nbsp;Wei Chen,&nbsp;Yingjie Song","doi":"10.1016/j.cjmeam.2022.100056","DOIUrl":"10.1016/j.cjmeam.2022.100056","url":null,"abstract":"<div><p>To develop self-recovery intelligent components based on resistance heating and obtain satisfactory performance in practical applications, this study optimized the forming quality, dimensional accuracy, and phase transformation temperatures of Nickel-titanium (NiTi) alloys by controlling the process parameters. The tensile properties and shape-memory effects of the NiTi alloys prepared using the optimized process were clarified. The relationship between the change in temperature and the shape recovery process of the deformed structure under electrical excitation was investigated. The results show that the suitable processing window for ensuring the forming quality without noticeable distortion and macro cracks depends on the laser parameters. In both the <em>X</em> and <em>Y</em> directions, the measured dimensions increased with an increase in laser power and first decreased and then stabilized with an increase in scanning speed. The XRD results showed that all the as-built samples consisted of B2 austenite and B19’ martensite phases and Ni<sub>3</sub>Ti. Mechanical tests suggested that excellent tensile properties with a tensile strength of 753.28 MPa and elongation of 6.81% could be obtained under the optimal parameters of 250 W and 1200 mm/s. An excellent shape-recovery rate of 88.23% was achieved under the optimal parameters. Subsequently, chiral lattice structures were successfully fabricated by laser powder bed fusion (LPBF) under the optimal parameters, and a shape-recovery rate of 96.7% was achieved under electrical actuation for a structure with a pre-compressed strain of 20%. This study also found that the temperatures at the grasp regions were always higher than those at other positions because of the generation of contact resistance at the grasp regions. This facilitates the rapid recovery of the structure at the grasp regions, which has important implications for the design iteration of NiTi smart components.</p></div>","PeriodicalId":100243,"journal":{"name":"Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers","volume":"1 4","pages":"Article 100056"},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S277266572200040X/pdfft?md5=f65f161b4ff5fbf324ab48febe9055b3&pid=1-s2.0-S277266572200040X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82512667","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 5
Design and 3D Printing of Interdigitated Electrode Structures for High-performance Full Lithium-ion Battery 高性能全锂离子电池交叉电极结构的设计与3D打印
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-12-01 DOI: 10.1016/j.cjmeam.2022.100053
Kun Xu , Ning Zhao , Yide Li , Pei Wang , Zhiyuan Liu , Zhangwei Chen , Jun Shen , Changyong Liu
{"title":"Design and 3D Printing of Interdigitated Electrode Structures for High-performance Full Lithium-ion Battery","authors":"Kun Xu ,&nbsp;Ning Zhao ,&nbsp;Yide Li ,&nbsp;Pei Wang ,&nbsp;Zhiyuan Liu ,&nbsp;Zhangwei Chen ,&nbsp;Jun Shen ,&nbsp;Changyong Liu","doi":"10.1016/j.cjmeam.2022.100053","DOIUrl":"10.1016/j.cjmeam.2022.100053","url":null,"abstract":"<div><p>The tradeoff between energy and power densities is a critical challenge for commercial tape-cast lithium-ion batteries (LIBs). In this study, three-dimensional (3D) LIBs with interdigitated electrode structures are designed and fabricated via 3D printing to overcome this tradeoff. The evolution of battery design from tape-cast thin planar electrodes to interdigitated 3D electrodes is discussed. Numerical simulations based on COMSOL Multiphysics are performed to elucidate the advantages of interdigitated battery design. Interdigitated LIBs composed of comb-like 3D high-voltage LiCoO<sub>2</sub> (HV-LCO) cathodes and comb-like 3D natural graphite anodes are fabricated via 3D printing. Additionally, printable HV-LCO inks with appropriate rheological properties are developed for 3D printing. HV-LCO half-cells with Li foil as the counter electrode and an interdigitated full battery with NG anodes as the counter electrode are assembled to test the electrochemical performance. The results show that interdigitated full batteries fabricated via 3D printing offer high specific capacities and stable cycling performance. Full batteries with an electrode thickness of 882 µm can achieve a high areal capacity of 5.88 mAh·cm<sup>−2</sup> @ 0.1 C, an areal energy density of 41.4 J·cm<sup>−2</sup>, and an areal power density of 41.0 mW·cm<sup>−2</sup> @ 1.0 C, which are approximately 10 times the values afforded by conventional tape-cast thin batteries.</p></div>","PeriodicalId":100243,"journal":{"name":"Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers","volume":"1 4","pages":"Article 100053"},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S277266572200037X/pdfft?md5=5431b2ee09babe2c234df41af37bc466&pid=1-s2.0-S277266572200037X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77349326","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Laser Powder Bed Fusion-built Ti6Al4V Bone Scaffolds Composed of Sheet and Strut-based Porous Structures: Morphology, Mechanical Properties, and Biocompatibility 激光粉末床融合构建Ti6Al4V骨支架,由薄片和支柱组成的多孔结构:形态学,力学性能和生物相容性
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-12-01 DOI: 10.1016/j.cjmeam.2022.100051
Shuai Ma , Qian Tang , Changbao Zhu , Fuyou Wang , Qixiang Feng , Jun Song , Rossitza Setchi , Chenglong Ma , Ran Tao
{"title":"Laser Powder Bed Fusion-built Ti6Al4V Bone Scaffolds Composed of Sheet and Strut-based Porous Structures: Morphology, Mechanical Properties, and Biocompatibility","authors":"Shuai Ma ,&nbsp;Qian Tang ,&nbsp;Changbao Zhu ,&nbsp;Fuyou Wang ,&nbsp;Qixiang Feng ,&nbsp;Jun Song ,&nbsp;Rossitza Setchi ,&nbsp;Chenglong Ma ,&nbsp;Ran Tao","doi":"10.1016/j.cjmeam.2022.100051","DOIUrl":"10.1016/j.cjmeam.2022.100051","url":null,"abstract":"<div><p>Laser powder bed fusion (L-PBF)-built triply periodic minimal surface (TPMS) structures are designed by implicit functions and are endowed with superior characteristics, such as adjustable mechanical properties and light-weight features for bone repairing; thus, they are considered as potential candidates for bone scaffolds. Unfortunately, previous studies have mainly focused on different TPMS structures. The fundamental understanding of the differences between strut and sheet-based structures remains exclusive, where both were designed by one formula. This consequently hinders their practical applications. Herein, we compared the morphology, mechanical properties, and biocompatibility of sheet and strut-based structures. In particular, the different properties and <em>in vivo</em> bone repair effects of the two structures are uncovered. First, the morphology characteristics demonstrate that the manufacturing errors of sheet-based structures with diverse porosities are comparable, and semi-melting powders as well as the ball phenomenon are observed; in comparison, strut-based samples exhibit cracks and thickness shrinking. Second, the mechanical properties indicate that the sheet-based structures have a greater elastic modulus, energy absorption, and better repeatability compared to strut-based structures. Furthermore, layer-by-layer fracturing and diagonal shear failure modes are observed in strut-based and sheet-based structures, respectively. The <em>in vivo</em> experiment demonstrates enhanced bone tissues in the strut-based scaffold. This study significantly enriches our understanding of TPMS structures and provides significant insights in the design of bone scaffolds under various bone damaging conditions.</p></div>","PeriodicalId":100243,"journal":{"name":"Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers","volume":"1 4","pages":"Article 100051"},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772665722000356/pdfft?md5=df8ab3c87f0982dec7f55432d47400bb&pid=1-s2.0-S2772665722000356-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84193568","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Quality Control: Internal Defects Formation Mechanism of Selective Laser Melting Based on Laser-powder-melt Pool Interaction: A Review 质量控制:基于激光-粉末-熔池相互作用的选择性激光熔化内部缺陷形成机制综述
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-09-01 DOI: 10.1016/j.cjmeam.2022.100037
Guang Yang , Yilian Xie , Shuo Zhao , Lanyun Qin , Xiangming Wang , Bin Wu
{"title":"Quality Control: Internal Defects Formation Mechanism of Selective Laser Melting Based on Laser-powder-melt Pool Interaction: A Review","authors":"Guang Yang ,&nbsp;Yilian Xie ,&nbsp;Shuo Zhao ,&nbsp;Lanyun Qin ,&nbsp;Xiangming Wang ,&nbsp;Bin Wu","doi":"10.1016/j.cjmeam.2022.100037","DOIUrl":"10.1016/j.cjmeam.2022.100037","url":null,"abstract":"<div><p>Selective laser melting (SLM) is a 3D printing technology with a high near-net-shape ability and forming accuracy. However, the inevitable internal defects significantly hinder its development. Therefore, it is essential to fully understand the causes of internal defects in SLM processing and minimize the defects to achieve quality control accordingly. This work reviews the recent studies on internal defects in SLM, presenting the main internal defects of SLM as impurities, lack of fusion, gas pores, and micro-crack. These internal defects occur on the various phenomena in the laser-powder-melt pool (LPMP) stage. The formation of SLM internal defects is mainly affected by oxidation, denudation, balling, spatter, and keyholes; here, balling, spattering, and the keyhole phenomenon are the main factors causing internal defects in LPMP. Hence, this paper focuses on reviewing the balling effect, spatter behavior, and keyhole phenomenon, introducing the action mechanism of the above three phenomena under different process conditions. Additionally, the spatter behavior when forming internal defects is proposed. This review also considers the correlation between the spatter behavior and keyhole phenomenon and makes an important contribution to understanding and reducing SLM internal defects. It presents a reliable opinion on real-time monitoring and machine intelligent learning for SLM processing in the future, as well as supporting a systematic thinking for the suppression of defect formation in SLM.</p></div>","PeriodicalId":100243,"journal":{"name":"Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers","volume":"1 3","pages":"Article 100037"},"PeriodicalIF":0.0,"publicationDate":"2022-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S277266572200023X/pdfft?md5=48e00c57b137ea26e0311b6a41049fb5&pid=1-s2.0-S277266572200023X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"76714362","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 17
Wire Oscillating Laser Additive Manufacturing of 2319 Aluminum Alloy: Optimization of Process Parameters, Microstructure, and Mechanical Properties 2319铝合金丝振荡激光增材制造:工艺参数、显微组织和力学性能优化
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-09-01 DOI: 10.1016/j.cjmeam.2022.100035
Xujian Cui , Enyu Qi , Zhonggang Sun , Chuanbao Jia , Yong Zeng , Shikai Wu
{"title":"Wire Oscillating Laser Additive Manufacturing of 2319 Aluminum Alloy: Optimization of Process Parameters, Microstructure, and Mechanical Properties","authors":"Xujian Cui ,&nbsp;Enyu Qi ,&nbsp;Zhonggang Sun ,&nbsp;Chuanbao Jia ,&nbsp;Yong Zeng ,&nbsp;Shikai Wu","doi":"10.1016/j.cjmeam.2022.100035","DOIUrl":"10.1016/j.cjmeam.2022.100035","url":null,"abstract":"<div><p>In this study, a wire oscillating laser additive manufacturing (O-WLAM) process was used to deposit 2319 aluminum alloy samples. The optimization of the deposition process parameters made it possible to obtain samples with smooth surfaces and extremely low porosities. The effects of the deposition parameters on the formability and evolution of the microstructure and mechanical properties before and after heat treatment were studied. The oscillating laser deposition of 2319 aluminum alloy, especially the circular oscillation mode, significantly reduced the porosity and improved the process stability and formability compared with non-oscillating laser deposition. There were clear boundaries between the deposition units in the deposition state, the interior of which was dominated by columnar crystals with many rod- and point-shaped precipitates. After the heat treatment, the θ phase was significantly dissolved. The residual dot- and rod-shaped <em>θ</em> ' phases were dispersedly distributed, exhibiting an obvious precipitation-hardening effect. The samples in the as-deposited state had a tensile strength of 245–265 MPa, an elongation of approximately 12.6%, and an 87 HV microhardness. After heat treatment at 530°C for 20 h and aging at 175°C for 18 h, the tensile strength, elongation, and microhardness reached 425–440 MPa, approximately 10%, and 153 HV, respectively. The performance improved significantly without significant anisotropy. Compared with the samples produced by wire arc additive manufacturing (WAAM), the tensile strength increased by approximately 10%, and the strength and microhardness were significantly improved.</p></div>","PeriodicalId":100243,"journal":{"name":"Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers","volume":"1 3","pages":"Article 100035"},"PeriodicalIF":0.0,"publicationDate":"2022-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S2772665722000228/pdfft?md5=1c10c5d308fbea7f5c6072409770db84&pid=1-s2.0-S2772665722000228-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"72805729","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 6
Additive Manufacturing of Metallic Components 金属部件的增材制造
Chinese Journal of Mechanical Engineering: Additive Manufacturing Frontiers Pub Date : 2022-09-01 DOI: 10.1016/j.cjmeam.2022.100047
Yusheng Shi
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引用次数: 9
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