Journal of advanced manufacturing and processing最新文献_第7页

Minimum production scale for economic feasibility of a titanium dioxide plant 二氧化钛工厂经济可行性的最小生产规模

Journal of advanced manufacturing and processing Pub Date : 2023-08-06 DOI: 10.1002/amp2.10167

Peter Oladipupo, Arvind Raman, Joseph F. Pekny

{"title":"Minimum production scale for economic feasibility of a titanium dioxide plant","authors":"Peter Oladipupo, Arvind Raman, Joseph F. Pekny","doi":"10.1002/amp2.10167","DOIUrl":"10.1002/amp2.10167","url":null,"abstract":"Titanium dioxide (TiO2) is an important industrial chemical that is completely import dependent in Nigeria. Local entrepreneurs seeking to establish a production scale TiO2 plant in Nigeria face both financing challenges and challenges to right-sizing plants to best fit the local markets. In this study, we ask: What is the minimum scale for the economic feasibility of establishing a TiO2 plant in Nigeria, considering the country's currently small market size for the chemical and the limitations imposed by the economy of scale? We determine that the required minimum production scale varies from 21 867.44 to 11 202.16 tonnes per annum (tpa) for an investment lifetime of 10–20 years – compared to a typical developed world plant size of 150 000 tpa. A sensitivity study shows that minimum production scale decreases rapidly as product price increases, enhancing the economic prospect of a small-scale plant in Nigeria where the retail price of TiO2 is as high as 328% of the average global price. Further studies emphasize the importance of future growth in demand and government incentives in enhancing the plant's economic prospect. The modeling framework developed and used for this analysis is adaptable to other applications in determining minimum scales for economic feasibility of constructing and operating flexible chemical plants in young and uncertain markets with potential to scale in the future. This study offers unique contributions to address investment challenges around chemical manufacturing, a critical component of industrialization and economic development for developing countries.","PeriodicalId":87290,"journal":{"name":"Journal of advanced manufacturing and processing","volume":"5 4","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-08-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/amp2.10167","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46489749","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 2

Modeling, parameter estimation, and uncertainty quantification for CO2 adsorption process using flexible metal–organic frameworks by Bayesian Monte Carlo methods 采用贝叶斯蒙特卡罗方法，使用柔性金属-有机框架对CO2吸附过程进行建模、参数估计和不确定性量化

Journal of advanced manufacturing and processing Pub Date : 2023-07-16 DOI: 10.1002/amp2.10165

Saeki Sugimoto, Yuya Takakura, Hiroshi Kajiro, Junpei Fujiki, Hossein Dashti, Tomoyuki Yajima, Yoshiaki Kawajiri

引用次数: 0

A review of artificial intelligence applications in manufacturing operations 人工智能在制造业中的应用综述

Journal of advanced manufacturing and processing Pub Date : 2023-05-16 DOI: 10.1002/amp2.10159

Siby Jose Plathottam, Arin Rzonca, Rishi Lakhnori, Chukwunwike O. Iloeje

{"title":"A review of artificial intelligence applications in manufacturing operations","authors":"Siby Jose Plathottam, Arin Rzonca, Rishi Lakhnori, Chukwunwike O. Iloeje","doi":"10.1002/amp2.10159","DOIUrl":"10.1002/amp2.10159","url":null,"abstract":"Artificial intelligence (AI) and machine learning (ML) can improve manufacturing efficiency, productivity, and sustainability. However, using AI in manufacturing also presents several challenges, including issues with data acquisition and management, human resources, infrastructure, as well as security risks, trust, and implementation challenges. For example, getting the data needed to train AI models can be difficult for rare events or costly for large datasets that need labeling. AI models can also pose security risks when integrated into industrial control systems. In addition, some industry players may be hesitant to use AI due to a lack of trust or understanding of how it works. Despite these challenges, AI has the potential to be extremely helpful in manufacturing, particularly in applications such as predictive maintenance, quality assurance, and process optimization. It is important to consider the specific needs and capabilities of each manufacturing scenario when deciding whether and how to use AI in manufacturing. This review identifies current developments, challenges, and future directions in AI/ML relevant to manufacturing, with the goal of improving understanding of AI/ML technologies available for solving manufacturing problems, providing decision-support for prioritizing and selecting appropriate AI/ML technologies, and identifying areas where further research can yield transformational returns for the industry. Early experience suggests that AI/ML can have significant cost and efficiency benefits in manufacturing, especially when combined with the ability to capture enormous amounts of data from manufacturing systems.","PeriodicalId":87290,"journal":{"name":"Journal of advanced manufacturing and processing","volume":"5 3","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-05-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/amp2.10159","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42334860","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 1

Machine learning prediction of mechanical and optical properties of uniaxially oriented polymer films 单轴取向聚合物薄膜机械和光学性能的机器学习预测

Journal of advanced manufacturing and processing Pub Date : 2023-05-11 DOI: 10.1002/amp2.10156

Arash Sarhangi Fard, Joseph Moebus, George Rodriguez

{"title":"Machine learning prediction of mechanical and optical properties of uniaxially oriented polymer films","authors":"Arash Sarhangi Fard, Joseph Moebus, George Rodriguez","doi":"10.1002/amp2.10156","DOIUrl":"10.1002/amp2.10156","url":null,"abstract":"Improving properties of polymers can bring about tremendous opportunities in developing new applications. However, the commonly used trial-and-error method cannot meet the current need for new materials. We demonstrate the utility of Machine Learning (ML) algorithms in creating structure-process-property models based on industrial data in polymer processing. In this study, ML algorithms were used to predict the optical and tensile strength of multi-layer co-extrusion polyethylene films as a function of material structures and process parameters. The input features to predict the mechanical and optical properties are the composition of five-layer polyethylene film, polyethylene molecular properties like the amount of long chain branching <math>\u0000 <mrow>\u0000 <mfenced>\u0000 <mi>LCB</mi>\u0000 </mfenced>\u0000 </mrow></math>, and the extrusion process conditions. Different data featuring steps are conducted to improve the quality of the input data: (1) feature importance scoring using an ensemble algorithm (XGBoost); (2) application of autoencoder to reduce the dimensionality; (3) replacing the categorical inputs with molecular characteristic properties. We then use this data to build an Artificial Neural Network. Finally, the prediction capability of the resulting model was investigated. This project demonstrates a successful end-to-end execution of a material data science project; from understanding material science, data engineering, algorithm development, and the model evaluation.","PeriodicalId":87290,"journal":{"name":"Journal of advanced manufacturing and processing","volume":"5 3","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-05-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46548925","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 1

Characterization of key manufacturing uncertainties in next generation therapeutics and vaccines across scales 下一代疗法和疫苗跨尺度关键制造不确定性的表征

Journal of advanced manufacturing and processing Pub Date : 2023-04-26 DOI: 10.1002/amp2.10158

Miriam Sarkis, Nilay Shah, Maria M. Papathanasiou

{"title":"Characterization of key manufacturing uncertainties in next generation therapeutics and vaccines across scales","authors":"Miriam Sarkis, Nilay Shah, Maria M. Papathanasiou","doi":"10.1002/amp2.10158","DOIUrl":"10.1002/amp2.10158","url":null,"abstract":"Viral vectors are advanced therapy products used as genetic information carriers in vaccine and cell therapy development and manufacturing. Despite the first product receiving market authorization in 2012, viral vector manufacturing has still not reached the level of maturity of biologics and is still highly susceptible to process uncertainties, such as viral titers and chromatography yields. This was exacerbated by the COVID-19 pandemic when viral vector manufacturers were challenged to respond to the global demand in a timely manner. A key reason for this was the lack of a systematic framework and approach to support capacity planning under uncertainty. To address this, we present a methodology for: (i) identification of process cost and volume bottlenecks, (ii) quantification of process uncertainties and their impact on target key performance indicators, and (iii) quantitative analysis of scale-dependent uncertainties. We use global sensitivity analysis as the backbone to evaluate three industrially relevant vector platforms: adeno-associated, lentiviral, and adenoviral vectors. For the first time, we quantify how operating parameters can affect process performance and, critically, the trade-offs among them. Results indicate a strong, direct proportional correlation between volumetric scales and propagation of uncertainties, while we identify viral titer as the most critical scale-up bottleneck across the three platforms. The framework can de-risk investment decisions, primarily related to scale-up and provides a basis for proactive decision-making in manufacturing and distribution of advanced therapeutics.","PeriodicalId":87290,"journal":{"name":"Journal of advanced manufacturing and processing","volume":"5 3","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-04-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/amp2.10158","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43701388","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 1

Harvest of the Sun: A cost effective solar thermal technology to simultaneously provide affordable energy and generate mass employment in developing Sun-belt regions 太阳的收获:一种具有成本效益的太阳能热技术，同时在发展中的太阳带地区提供负担得起的能源并创造大量就业机会

Journal of advanced manufacturing and processing Pub Date : 2023-04-12 DOI: 10.1002/amp2.10157

Punit V. Gharat, Snehal S. Bhalekar, Deepankar Biswas, Vishwanath H. Dalvi, Narendra V. Shenoy, Sudhir V. Panse, Suresh P. Deshmukh, Jyeshtharaj B. Joshi

{"title":"Harvest of the Sun: A cost effective solar thermal technology to simultaneously provide affordable energy and generate mass employment in developing Sun-belt regions","authors":"Punit V. Gharat, Snehal S. Bhalekar, Deepankar Biswas, Vishwanath H. Dalvi, Narendra V. Shenoy, Sudhir V. Panse, Suresh P. Deshmukh, Jyeshtharaj B. Joshi","doi":"10.1002/amp2.10157","DOIUrl":"10.1002/amp2.10157","url":null,"abstract":"Here we report a cost effective solar harvestor based on parabolic trough collector (PTC) technology with three remarkable characteristics. First, unlike the expensive (~USD 170/m2-aperture) state-of-the-art PTCs which use large curved reflectors, this reflector is composed of a plurality of long rectangular mirrored strips of glass placed on laser-cut parabolic ribs to yield an accurate reflecting shape giving a concentration ratio of 38 (comparable to the state-of-the-art). Second, the entire assembly is on bolts. It can be delivered in boxes, and can easily be erected on desired site: in stark contrast to state-of-the art PTCs, which need to be fabricated in a specially equipped workshop and installed using cranes. Third, by incorporating several innovations guided by comprehensive optimization using finite element analysis and ray tracing, the cost of the system has been brought below USD 82/m2-aperture (as per the recommendation of NAE). Taken together, this solution promises more cost-effective base load electricity than Photovoltaics, hence goes a long way toward meeting the UN Sustainable Development Goal of Affordable Energy (SDG-7). Further, it can be fabricated using industrial equipment that is readily available in the developing regions of the Sun-belt and installed using unskilled labor. Hence, it can form the core of a massive, decentralized, micro-CSP industry that can provide dignified employment to large numbers of people in developing regions (SDG-8). We have termed this technology Harvest of the Sun.","PeriodicalId":87290,"journal":{"name":"Journal of advanced manufacturing and processing","volume":"5 4","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-04-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47709853","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 0

Evaluation of two plumes jet plasma reactor for plasmolysis of H2O vapor and CO2 combinations – Optimization study 用于H2 O蒸汽和CO2组合等离子体裂解的双羽流喷射等离子体反应器的评估——优化研究

Journal of advanced manufacturing and processing Pub Date : 2023-04-05 DOI: 10.1002/amp2.10154

Wameath S. Abdul-Majeed, Qazi Nasir, Muzna H. Alajmi, Khaloud A. Almaqbali

引用次数: 0

Technoeconomic assessment of distillation heat transfer intensification using aeroelastically fluttering reeds 利用气动弹性摆动簧片强化精馏传热的技术经济评估

Journal of advanced manufacturing and processing Pub Date : 2023-02-05 DOI: 10.1002/amp2.10153

Miriam Blaine, Matthew J. Realff

{"title":"Technoeconomic assessment of distillation heat transfer intensification using aeroelastically fluttering reeds","authors":"Miriam Blaine, Matthew J. Realff","doi":"10.1002/amp2.10153","DOIUrl":"10.1002/amp2.10153","url":null,"abstract":"Dry cooling, where forced air is the heat transfer medium, is a preferable cooling method in arid locations lacking readily available process water. However, such locations often experience high ambient temperatures that limit the effectiveness of air cooling. The objective of this study is to quantify the economic and energetic benefits of heat transfer intensification via the implementation of aeroelastically fluttering reeds to the air-cooled condenser of a methanol distillation column. Condenser size and performance, regarding recovered methanol and required fan power, is evaluated across condenser operating temperatures (Tcond) from 60 to 62°C and heat transfer coefficients (U) Ubase–2Ubase for a range of inlet air temperatures based on ambient temperature data from Yuma, Arizona. Under typical design sizing, condenser capital cost was reduced by 6%–35% (1.3Ubase–2Ubase) and nominal methanol recovery was increased from 0.26% to 0.38% (Tcond = 62–60°C). At optimized condenser size, all enhanced U and Tcond pairs increase methanol recovery and reduce fan power costs compared to the optimal Ubase reference. Overall, using enhanced heat transfer to maintain condenser temperature under a wider range of inlet conditions, rather than to reduce operation temperature, produces more favorable performance. Methanol price is not a determining factor in which pairs are profitable. Analysis was repeated for a global warming scenario, revealing more valuable improvements under elevated temperatures. Energy savings from condenser improvement to a methanol production system are not significant with respect to an optimized conventional system. Unit economic and energetic incentives suggest implementation of fluttering reeds may be justified in other applications.","PeriodicalId":87290,"journal":{"name":"Journal of advanced manufacturing and processing","volume":"5 3","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-02-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41624143","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 1

Innovative Vaccine Packaging Technologies: perspectives on benefits and challenges of compact prefilled auto‐disable devices ( CPADs ) and polymer containers† 创新疫苗包装技术:对紧凑的预填充自动禁用装置(CPADs)和聚合物容器的好处和挑战的看法

Journal of advanced manufacturing and processing Pub Date : 2023-02-01 DOI: 10.1002/amp2.10152

S. Pagliusi, S. Jarrett, Rachel Park, Yudha Bramanti, Ravi Menon, C. Jarrahian, Collrane Frivold, Lingjiang Yang

引用次数: 1

Innovative vaccine packaging technologies: Perspectives on benefits and challenges of compact prefilled auto-disable devices and polymer containers 创新的疫苗包装技术：紧凑型预填充自动失效装置和聚合物容器的优势和挑战展望

Journal of advanced manufacturing and processing Pub Date : 2023-02-01 DOI: 10.1002/amp2.10152

Sonia Pagliusi, Stephen W. Jarrett, Rachel Park, Yudha Bramanti, Ravi Menon, Courtney Jarrahian, Collrane Frivold, Lingjiang Yang

{"title":"Innovative vaccine packaging technologies: Perspectives on benefits and challenges of compact prefilled auto-disable devices and polymer containers","authors":"Sonia Pagliusi, Stephen W. Jarrett, Rachel Park, Yudha Bramanti, Ravi Menon, Courtney Jarrahian, Collrane Frivold, Lingjiang Yang","doi":"10.1002/amp2.10152","DOIUrl":"https://doi.org/10.1002/amp2.10152","url":null,"abstract":"Vaccine packaging innovations have a potential impact on the supply chain, as well as acceptability and uptake by users. To better understand recent developments in packaging innovations, we assessed the benefits and challenges of compact pre-filled auto-disable devices (CPADs), polymer-based primary containers (or vials), and dual-chamber delivery devices. These packaging innovations have clear public health benefits related to ease of use, improved safety, supply logistics, and uptake enabling new vaccination opportunities. In addition, there seems to be high acceptability from users at country-level. However, uncertain costs including the impact on distribution and cold chain storage have hampered demand and consequently commercialization. For innovations to reach those who can benefit most, global stakeholders should place greater attention on new packaging technologies and assess the trade-offs between safety, coverage, uptake, ease of administration, wastage and costs.","PeriodicalId":87290,"journal":{"name":"Journal of advanced manufacturing and processing","volume":"5 2","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/amp2.10152","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"50116484","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

引用次数: 1