ActuatorsPub Date : 2024-06-01DOI: 10.3390/act13060207
Xuan-Toa Tran, V. Nguyen, Phu-Nguyen Le, Hee-Jun Kang
{"title":"Observer-Based Fault-Tolerant Control for Uncertain Robot Manipulators without Velocity Measurements","authors":"Xuan-Toa Tran, V. Nguyen, Phu-Nguyen Le, Hee-Jun Kang","doi":"10.3390/act13060207","DOIUrl":"https://doi.org/10.3390/act13060207","url":null,"abstract":"In recent years, robot manipulator arms have become increasingly prevalent and are playing pivotal roles across various industries. Their ability to replace human labor in arduous and hazardous tasks has positioned them as indispensable assets. Consequently, there has been a surge in research efforts aimed at enhancing their operational performance. The imperative to improve their efficiency and effectiveness has garnered significant attention within the research community. In this study, a novel fault-tolerant control (FTC) scheme for robot manipulators to handle the effects of the unknown input is proposed to aid robots in achieving good tracking performance. In the first step, an extended state observer (ESO) is constructed to approximate both velocities and the unknown input in the robot system. The observer offers estimation information with good accuracy and quick convergence. The estimated signals are then combined with computed torque control (CTC), which is a useful control technique for trajectory tracking of robot manipulator systems, to construct an active FTC to decrease the influences of the unknown input. The proposed algorithm does not require velocity measurement in the design process. In addition, with a novel design approach, the combination of controller and observer provides a novel control signal that delivers higher tracking performance compared to the traditional design approach. The global and asymptotic stability of the suggested technique is proved through the Lyapunov theory. Finally, simulations are implemented on a 2-degree-of-freedom (DOF) robot manipulator to validate the efficiency of the proposed controller–observer method.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"59 11","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141278112","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ActuatorsPub Date : 2024-05-17DOI: 10.3390/act13050192
Enxiang Xu, Ruijie Zhao
{"title":"Research on Displacement Sensorless Control for Bearingless Synchronous Reluctance Motor Based on the Whale Optimization Algorithm–Elman Neural Network","authors":"Enxiang Xu, Ruijie Zhao","doi":"10.3390/act13050192","DOIUrl":"https://doi.org/10.3390/act13050192","url":null,"abstract":"The unique structure of bearingless motors requires extra displacement sensors to monitor rotor movement, unlike conventional synchronous motors. However, this requirement inevitably escalates the cost and size of the motor. To address these issues, this paper proposes a novel approach: a bearingless synchronous reluctance motor (BSRM) without displacement sensors, utilizing the whale optimization algorithm–Elman neural network (WOA-ENN). The paper firstly introduces the suspension mechanism and mathematical model of the BSRM, upon which a function containing rotor position information is constructed. Subsequently, a sensorless method based on Elman neural network (ENN) is proposed, optimized using the whale optimization algorithm (WOA). Finally, the feasibility and reliability of the proposed approach are validated through simulations and experiments.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"18 5","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140963405","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ActuatorsPub Date : 2024-05-16DOI: 10.3390/act13050191
Marco Ferrari, Daniele Beltrami, S. Uberti
{"title":"Retrofitting Battery Electric Machinery with Unchanged Hydraulic System and Enhanced Control Strategies","authors":"Marco Ferrari, Daniele Beltrami, S. Uberti","doi":"10.3390/act13050191","DOIUrl":"https://doi.org/10.3390/act13050191","url":null,"abstract":"The push for environmental sustainability has accelerated the acceptance of electric vehicles, as well as the exploration of electrified Non-Road Mobile Machinery. This study emphasizes the challenges of electrifying off-highway machinery, which include the many machinery layouts and the presence of Small- and Medium-sized Enterprises in the market. Recognizing the barriers faced by these companies, this paper shows how modeling and simulation can be effective tools for system integration and control optimization, even when lacking extensive expertise in the topic. However, it emphasizes the need for user-friendly modeling tools and methods adaptable to the operational needs of Small- and Medium-sized Enterprises. This study presents a case study of a retrofitted battery-electric hydraulic material handler. The machinery is simulated using Simscape, and the accuracy of the model is confirmed through experimental validation. By simulating a rational duty cycle, this study proposes two solutions for performance enhancement while maintaining the integrity of the hydraulic system. These solutions offer a balanced compromise between energy consumption and productivity and a novel control algorithm to minimize energy consumption. Most importantly, the two proposed solutions can be easily switched by the operator, which can decide to favor productivity over energy saving based on driving needs.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"43 13","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140969567","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ActuatorsPub Date : 2024-05-15DOI: 10.3390/act13050188
Wenmin He, Yu Liu, Quanling Zhang
{"title":"Decentralized Output-Feedback Adaptive Event-Triggered Control for Interconnected Nonlinear Delay Systems with Actuator Failures","authors":"Wenmin He, Yu Liu, Quanling Zhang","doi":"10.3390/act13050188","DOIUrl":"https://doi.org/10.3390/act13050188","url":null,"abstract":"This paper investigates decentralized adaptive event-triggered fault-tolerant control for interconnected nonlinear delay systems with actuator failures. The actuator failures suffered include loss of effectiveness and bias faults. A control scheme based on the K-filter is proposed, which effectively compensates for the effects of unknown actuator failures. A hyperbolic tangent function and neural network are introduced to approximate the unknown interconnection function and nonlinear delay function. By introducing the dynamic surface control method, the “explosion of complexity” issue is addressed. Furthermore, our proposed controller can ensure that all states of the corresponding closed-loop system are semi-globally uniformly ultimately bounded and that the tracking error can converge to a small neighborhood of zero. Meanwhile, Zeno behavior can be effectively avoided. Finally, the validity of the proposed control scheme is verified using a simulation example.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"123 46","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140977531","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ActuatorsPub Date : 2024-05-15DOI: 10.3390/act13050189
Ziyao Xiong, Jianwan Ding, Liping Chen, Yu Chen, Dong Yan
{"title":"Sequential Optimal Trajectory Planning Scheme for Robotic Manipulators along Specified Path Based on Direct Collocation Method","authors":"Ziyao Xiong, Jianwan Ding, Liping Chen, Yu Chen, Dong Yan","doi":"10.3390/act13050189","DOIUrl":"https://doi.org/10.3390/act13050189","url":null,"abstract":"Robotic manipulators play a pivotal role in modern intelligent manufacturing and unmanned production systems, often tasked with executing specific paths accurately. However, the input of the robotic manipulators is trajectory which is a path with time information. The resulting core technology is trajectory planning methods which are broadly classified into two categories: maximum velocity curve (MVC) methods and multiphase direct collocation (MPDC) methods. This paper concentrates on addressing challenges associated with the latter methods. In MPDC methods, the solving efficiency and accuracy are greatly influenced by the number of discretization nodes. When dealing with systems with complex dynamics, such as robotic manipulators, striking a balance between solving time and path discretization errors becomes crucial. We use a mesh refinement (MR) algorithm to find a suitable number of nodes under the premise of ensuring the path discretization error. So, the actual device can effectively implement the planned solutions. Nonetheless, the conventional application of the MR algorithm requires solving the original problem in each iteration; these processes are extremely time-consuming and may fail to solve when dealing with a complex dynamic system. As a result, we propose a sequential optimal trajectory planning scheme to solve the problem efficiently by dividing the original optimal control (OC) problem into two stages: path planning (PP) and trajectory planning (TP). In the PP stage, we employ a DC method based on arc length and an MR algorithm to identify key nodes along the specified path. This aims to minimize the approximation error introduced during discretization. In the TP stage, the identified key nodes serve as boundary conditions for an MPDC method based on time. This facilitates the generation of an optimal trajectory that maximizes motion performance, considering constant velocity in Cartesian space and dynamic constraints while keeping the path discretization error. Simulation and experiment are conducted with a six-axis robotic manipulator, ROCR6, and show significant potential for a wide range of applications in robotics.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"131 49","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140976945","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ActuatorsPub Date : 2024-05-15DOI: 10.3390/act13050190
Zhiqiang Zhang, Yupeng Yan, Lin Li, Qun Chao, Kunshan Jin, Zhiqi Liu
{"title":"Research on Multi-Mode Control of Electro-Hydraulic Variable Displacement Pump Driven by Servo Motor","authors":"Zhiqiang Zhang, Yupeng Yan, Lin Li, Qun Chao, Kunshan Jin, Zhiqi Liu","doi":"10.3390/act13050190","DOIUrl":"https://doi.org/10.3390/act13050190","url":null,"abstract":"The electro-hydraulic power source with an electro-hydraulic variable pump driven by a servo motor is suitable for electrified construction machinery. To achieve better energy efficiency in different working conditions, the multi-mode control scheme was proposed for the electro-hydraulic power source. The control scheme includes pressure control, flow control, and torque control modes. The switching rule among the three control modes was formulated based on the minimum pump pressure. The fuzzy PID controller was designed, and a composite flow regulation strategy was formulated, including the load-sensitive adaptive displacement regulation and servo motor variable speed regulation. The AMESim-Simulink co-simulation model of multi-mode control was established. The test platform was built, and the experimental study was carried out. The results indicate that the fuzzy PID control has a shorter response time and a more stable control effect compared with PID control. Additionally, the composite flow regulation strategy improves the flow regulation range by 36% and reduces the flow overshoot by 20% compared with the load-sensitive adaptive displacement regulation. As the main control valve received an opening step signal, the full flow regulation (7~81 L/min) of the power source took approximately 0.5 s to rise and 0.2 s to fall. The relative error of pressure difference for the main control valve was 0.63%. When receiving the pressure and torque step signal, the pump pressure and pump input torque both took approximately 0.45 s to rise and 0.2 s to fall. The relative errors of pump pressure and torque control were 0.2% and 0.16%, respectively. In the multi-mode control, the electro-hydraulic power source could switch smoothly between flow control mode, pressure control mode, and torque control mode. These results provide a reference for the multi-mode control of an electro-hydraulic power source with an electro-hydraulic variable pump driven by a servo motor.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"15 2","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140971984","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ActuatorsPub Date : 2024-05-13DOI: 10.3390/act13050185
Wei Chen, Jialong Wu, Xinmin Li, Chen Li
{"title":"Overvoltage Avoidance Control Strategy for Braking Process of Brushless DC Motor Drives with Small DC-Link Capacitance","authors":"Wei Chen, Jialong Wu, Xinmin Li, Chen Li","doi":"10.3390/act13050185","DOIUrl":"https://doi.org/10.3390/act13050185","url":null,"abstract":"Single-phase input rectifier brushless DC motor drives with a small film capacitor have many advantages, such as high power density and high reliability. However, when the motor system operates in regenerative braking mode, the dc-link capacitor with reduced capacitance may suffer from overvoltage without adding additional hardware circuits. At the same time, the braking torque control of the motor will be affected by speed variations. In order to ensure smooth and reliable operation of the motor system, an anti-overvoltage braking torque control method is proposed in this article. The relationship among the dc-link capacitance, the dc-link capacitor voltage, and the speed during regenerative braking is analyzed quantitatively, and the speed at which the regenerative braking is switched to the plug braking is obtained, which in turn consumes the capacitor energy to avoid dc-link overvoltage. Additionally, based on the relationship between the controllability of the braking torque and the speed, a reference value of the braking current that matches the speed is designed. The proposed method makes use of the capacitor’s energy storage during regenerative braking. Meanwhile, it mitigates the impact of motor speed on braking torque. Finally, the effectiveness of the proposed method is verified on a motor platform equipped with the dc-link film capacitor.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"111 19","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140985805","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ActuatorsPub Date : 2024-05-13DOI: 10.3390/act13050186
Xudong Han, Yongling Fu, Yan Wang, Feixiang Yan, Liming Yu
{"title":"Effect of Structural Parameters on Output Characteristics of a Novel Self-Supplied Aviation Intelligent Pump","authors":"Xudong Han, Yongling Fu, Yan Wang, Feixiang Yan, Liming Yu","doi":"10.3390/act13050186","DOIUrl":"https://doi.org/10.3390/act13050186","url":null,"abstract":"The aviation intelligent pump system is an effective solution to aircraft hydraulic systems’ inefficient power consumption and temperature increase. A self-supplied aviation intelligent pump (SAIP) has a high power-to-weight ratio and compact structure, making it the optimal choice for an intelligent pump. To analyze the output characteristics of a novel aviation intelligent pump, it is crucial to establish an accurate mathematical model that describes its dynamic characteristics. This can be achieved by analyzing the working principle and exploring the influence of critical parameters. The paper introduces the composition and working principle of a self-supplied electro-hydraulic servo variable displacement pump. It then establishes a mathematical model of the whole pump, with a detailed analysis and modeling of the critical variable mechanism and the swash plate assembly’s load moment. A simulation model was created to examine the impact of crucial structural parameters, such as the offset spring’s stiffness and control piston’s diameter, on the output characteristics of the intelligent pump. An experimental platform was also constructed, and the experimental results confirm the accuracy of the SAIP model presented in this paper. The investigation of the output characteristics fully reveals the dynamic performance of the SAIP. This provides the basis for the subsequent design of high-performance flow and pressure control strategies and aids in researching intelligent aircraft hydraulic systems.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"91 11","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140984580","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
ActuatorsPub Date : 2024-05-13DOI: 10.3390/act13050187
Mark Henkenjohann, Udo Nolte, Fabian Sion, C. Henke, A. Trächtler
{"title":"Parameter Tuning Approach for Incremental Nonlinear Dynamic Inversion-Based Flight Controllers","authors":"Mark Henkenjohann, Udo Nolte, Fabian Sion, C. Henke, A. Trächtler","doi":"10.3390/act13050187","DOIUrl":"https://doi.org/10.3390/act13050187","url":null,"abstract":"Incremental nonlinear dynamic inversion (INDI) is a widely used approach to controlling UAVs with highly nonlinear dynamics. One key element of INDI-based controllers is the control allocation realizing pseudo controls using available actuators. However, the tracking of commanded pseudo controls is not the only objective considered during control allocation. Since the approach only works locally due to linearization and the solution is often ambiguous, additional aspects like control efforts or penalizing the deviation of certain states must be considered. Conducting the control allocation by solving a quadratic program this results in a considerable number of weighting parameters, which must be tuned during control design. Currently, this is conducted manually and is therefore time consuming. An automated approach for tuning these parameters is therefore highly beneficial. Thus, this paper presents and evaluates a model-based approach automatically tuning the control allocation parameters of a tiltrotor VTOL using an optimization algorithm. This optimization algorithm searches for optimal parameters minimizing a cost functional that reflects the design target. This cost functional is calculated based on a test mission for the VTOL which is conducted within a simulation environment. The test mission represents the common operating range of the VTOL. The simulation environment consists of an aircraft model as well as a model of the INDI-based controller which is dependent on the control allocation parameters. On this basis, model-based optimization is conducted and the optimal parameters are identified. Finally, successful real-world tests on a 4-degrees-of-freedom testbench using the identified parameters are presented. Since the control allocation parameters can significantly influence the aircraft’s stability, the 4-DOF testbench for the aircraft is required for rapid validation of the parameters at a minimum amount of risk.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"2 25","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140982469","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Electromagnetic Torque Components Analysis of Ultra-High-Speed Permanent-Magnet Synchronous Motor for Fuel Cell Air Compressor","authors":"Jiaming Zhou, Jinming Zhang, Fengyan Yi, Donghai Hu, Caizhi Zhang, Yanzhao Li, Zhiming Zhang, Guangping Wu, Jinxiang Song","doi":"10.3390/act13050184","DOIUrl":"https://doi.org/10.3390/act13050184","url":null,"abstract":"The ultra-high-speed electric air compressor (UHSEAC) is affected by the electromagnetic torque components of the ultra-high-speed permanent magnet synchronous motor (UHSPMSM) during wide-range speed regulation, resulting in intense speed fluctuation. Electromagnetic torque components are generated by the effects of permanent magnet field harmonics, stator slotting, and current harmonics. It is very important to conduct simulation comparisons and theoretical descriptions of different sources of pulsation factors. In this paper, firstly, the electromagnetic torque model of UHSPMSM with a rated speed of 80,000 rpm is constructed and verified by an experimental bench. Secondly, the electromagnetic torque components of UHSPMSM are extracted on the basis of the electromagnetic torque model. Finally, the electromagnetic torque components’ characteristic law is investigated under different ultra-high-speed operating conditions. The results show that under ultra-high-speed operation, the frequency and amplitude of electromagnetic torque components become larger with increasing speed. And the amplitude of electromagnetic torque components becomes larger with increasing torque. This paper constructs the observation object of the high-frequency state observer and does the preliminaries for the design of the UHSEAC controller.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"110 20","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-05-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140986887","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}