Actuators最新文献

{"title":"Design and Self-Calibration Method of a Rope-Driven Cleaning Robot for Complex Glass Curtain Walls","authors":"Jingtian Wang, Yuao Li, Minglu Zhang, Zonghou Liu, Yiyang Bai, Zhengyang Zhao, Xiuping Su, Manhong Li","doi":"10.3390/act13070272","DOIUrl":"https://doi.org/10.3390/act13070272","url":null,"abstract":"Rope-driven robots are increasingly used to safely and efficiently clean complex glass curtain walls. However, continuous global cleaning is difficult for most robots because of their poor performance in overcoming obstacles and adapting to curved surfaces, and an inconvenient winch calibration on complex surfaces further burdens such work. This paper presents a 3-DOF rope-driven robot and a winch self-calibration method for efficient cleaning. The robot, by integrating a 5-rope parallel configuration, a self-adaptive cleaning body, and a self-compensating driving winch, is designed to perform continuous, compliant, and accurate spatial motion on curved walls with obstacles. By deducing the kinematic model, the constraint relationship related to orderly arranged winch positions, maneuverable body positions, and accessible rope lengths is established during the robot tracking 3D trajectory. Combining the established relationship, a series of regulations are formulated for easily acquiring body positions and rope lengths, and then a self-calibration method is proposed by accurately calculating winch positions without using professional instruments. Experimental results show that the robot can perform global and precise movement on complex glass surfaces. Applying the proposed method, the maximum winch calibration error is 6.6 mm, and the maximum body tracking error is controlled within 9.6 mm.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"50 6","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141818959","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"An Efficient Quadratic Programming Method for Kinematic Control of Redundant Manipulators under Joint Velocity Constraints","authors":"Zongdao Li, Pengfei Wang, Wenlong Zhao, Qingdu Li, Tao Wu","doi":"10.3390/act13070273","DOIUrl":"https://doi.org/10.3390/act13070273","url":null,"abstract":"This paper presents an efficient inverse kinematics solution for redundant robotic arms. The proposed method combines the principles of continuation methods, improves the instability of the computation time by increasing the convergence of the kinematics function, and improves the efficiency of traditional numerical methods. The effectiveness and efficient performance of the method are demonstrated through comparative experiments. The computational speed of the method is twice as fast as the Newton–Raphson method under joint limit constraints and equal solution accuracy.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"44 7","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-07-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141819586","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Structural Design and Control Performance Study of Flexible Finger Mechanisms for Robot End Effectors","authors":"Yeming Zhang, Kai Wang, Maolin Cai, Yan Shi, Sanpeng Gong, Hui Zhang, Pengyun Zhang","doi":"10.3390/act13070271","DOIUrl":"https://doi.org/10.3390/act13070271","url":null,"abstract":"Most traditional rigid grippers can cause damage to the surface of objects in actual production processes and are susceptible to factors such as different shapes, sizes, materials, and positions of the product. This article studies a flexible finger for flexible grippers, more commonly described as PneuNet, designs the structure of the finger, discusses the processing and manufacturing methods of the flexible finger, and prepares a physical model. The influence of structural parameters such as the thickness of the flexible finger and the angle of the air chamber on the bending performance of the finger was analyzed using the Abaqus simulation tool. An RBF-PID control algorithm was used to stabilize the internal air pressure of the flexible fingers. A flexible finger stabilization experimental platform was built to test the ultimate pressure, ultimate bending angle, and end contact force of the fingers, and the simulation results were experimentally verified. The results show that when the thickness of the flexible finger is 2 mm and the air chamber angle is 0 deg, the maximum bending angle of the flexible finger can reach about 136.3°. Under the same air pressure, the bending angle is inversely correlated with the air chamber angle and finger thickness. The experimental error of the bending angle does not exceed 3%, which is consistent with the simulation results as a whole. When the thickness is 2 mm, the maximum end contact force can reach about 1.32 N, and the end contact force decreases with the increase in the air chamber angle. The RBF-PID control algorithm used has improved response speed and a better control effect compared to traditional PID control algorithms. This article provides a clear reference for the application of flexible fingers and flexible grippers, and this research method can be applied to the analysis and design optimization of other soft brakes.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":" 3","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141826454","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Application of Local Search Particle Swarm Optimization Based on the Beetle Antennae Search Algorithm in Parameter Optimization","authors":"Teng Feng, Shuwei Deng, Qianwen Duan, Yao Mao","doi":"10.3390/act13070270","DOIUrl":"https://doi.org/10.3390/act13070270","url":null,"abstract":"Intelligent control algorithms have been extensively utilized for adaptive controller parameter adjustment. While the Particle Swarm Optimization (PSO) algorithm has several issues: slow convergence speed requiring a large number of iterations, a tendency to get trapped in local optima, and difficulty escaping from them. It is also sensitive to the distribution of the solution space, where uneven distribution can lead to inefficient contraction. On the other hand, the Beetle Antennae Search (BAS) algorithm is robust, precise, and has strong global search capabilities. However, its limitation lies in focusing on a single individual. As the number of iterations increases, the step size decays, causing it to get stuck in local extrema and preventing escape. Although setting a fixed or larger initial step size can avoid this, it results in poor stability. The PSO algorithm, which targets a population, can help the BAS algorithm increase diversity and address its deficiencies. Conversely, the characteristics of the BAS algorithm can aid the PSO algorithm in finding the optimal solution early in the optimization process, accelerating convergence. Therefore, considering the combination of BAS and PSO algorithms can leverage their respective advantages and enhance overall algorithm performance. This paper proposes an improved algorithm, W-K-BSO, which integrates the Beetle Antennae Search strategy into the local search phase of PSO. By leveraging chaotic mapping, the algorithm enhances population diversity and accelerates convergence speed. Additionally, the adoption of linearly decreasing inertia weight enhances algorithm performance, while the coordinated control of the contraction factor and inertia weight regulates global and local optimization performance. Furthermore, the influence of beetle antennae position increments on particles is incorporated, along with the establishment of new velocity update rules. Simulation experiments conducted on nine benchmark functions demonstrate that the W-K-BSO algorithm consistently exhibits strong optimization capabilities. It significantly improves the ability to escape local optima, convergence precision, and algorithm stability across various dimensions, with enhancements ranging from 7 to 9 orders of magnitude compared to the BAS algorithm. Application of the W-K-BSO algorithm to PID optimization for the Pointing and Tracking System (PTS) reduced system stabilization time by 28.5%, confirming the algorithm’s superiority and competitiveness.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":" 4","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-07-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141830921","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"The Sliding Mode Control for Piezoelectric Tip/Tilt Platform on Precision Motion Tracking","authors":"Xianfeng Zeng, Xiaozhi Zhang, Feng Nan","doi":"10.3390/act13070269","DOIUrl":"https://doi.org/10.3390/act13070269","url":null,"abstract":"This paper presents the design of a sliding mode controller to compensate hysteresis nonlinearity and achieve precision motion tracking for a novel piezoelectric tip/tilt platform driven by a PZT actuator. The sliding mode control scheme is based on the unique physical characteristics of the piezoelectric tip/tilt platform. The proposed scheme effectively guides the platform state onto a predefined sliding surface and ensures its sustained movement along this manifold. This approach reduces tracking errors compared to conventional methodologies. The stability of the sliding mode control scheme is demonstrated by the Lyapunov theory framework. It achieves precise motion control with minimal tracking error on a piezoelectric tip/tilt platform. The properties of the controller have been confirmed through experimental tests. The proposed control scheme enhances the robust tracking and stability performance on the piezoelectric tip/tilt platform, outperforming traditional control schemes. Compared with the P562.6CD produced by PI Germany, the proposed innovative approach not only boosts the platform’s resolution by 32% but also implements a 33% reduction in cost.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":" 38","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-07-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141830516","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Research on the Deviation Correction Control of a Tracked Drilling and Anchoring Robot in a Tunnel Environment","authors":"Chuanwei Wang, Hongwei Ma, Xusheng Xue, Qinghua Mao, Jinquan Song, Rongquan Wang, Qi Liu","doi":"10.3390/act13060221","DOIUrl":"https://doi.org/10.3390/act13060221","url":null,"abstract":"In response to the challenges of multiple personnel, heavy support tasks, and high labor intensity in coal mine tunnel drilling and anchoring operations, this study proposes a novel tracked drilling and anchoring robot. The robot is required to maintain alignment with the centerline of the tunnel during operation. However, owing to the effects of skidding and slipping between the track mechanism and the floor, the precise control of a drilling and anchoring robot in tunnel environments is difficult to achieve. Through an analysis of the body and track mechanisms of the drilling and anchoring robot, a kinematic model reflecting the pose, steering radius, steering curvature, and angular velocity of the drive wheel of the drilling and anchoring robot was established. This facilitated the determination of speed control requirements for the track mechanism under varying driving conditions. Mathematical models were developed to describe the relationships between a tracked drilling and anchoring robot and several key factors in tunnel environments, including the minimum steering space required by the robot, the minimum relative steering radius, the steering angle, and the lateral distance to the sidewalls. Based on these models, deviation-correction control strategies were formulated for the robot, and deviation-correction path planning was completed. In addition, a PID motion controller was developed for the robot, and trajectory-tracking control simulation experiments were conducted. The experimental results indicate that the tracked drilling and anchoring robot achieves precise control of trajectory tracking, with a tracking error of less than 0.004 m in the x-direction from the tunnel centerline and less than 0.001 m in the y-direction. Considering the influence of skidding, the deviation correction control performance test experiments of the tracked drilling and anchoring robot at dy = 0.5 m away from the tunnel centerline were completed. In the experiments, the tracked drilling and anchoring robot exhibited a significant difference in speed between the two sides of the tracks with a track skid rate of 0.22. Although the real-time tracking maximum error in the y-direction from the tunnel centerline was 0.13 m, the final error was 0.003 m, meeting the requirements for position deviation control of the drilling and anchoring robot in tunnel environments. These research findings provide a theoretical basis and technical support for the intelligent control of tracked mobile devices in coal mine tunnels, with significant theoretical and engineering implications.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"47 7","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141345432","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Fault Detection of Flow Control Valves Using Online LightGBM and STL Decomposition","authors":"Shaodong Liu, Tao Zhao, Dengfeng Zhang","doi":"10.3390/act13060222","DOIUrl":"https://doi.org/10.3390/act13060222","url":null,"abstract":"In the process industrial systems, flow control valves are deemed vital components that ensure the system’s safe operation. Hence, detecting faults in control valves is of significant importance. However, the stable operating conditions of flow control valves are prone to change, resulting in a decreased effectiveness of the conventional fault detection method. In this paper, an online fault detection approach considering the variable operating conditions of flow control valves is proposed. This approach is based on residual analysis, combining LightGBM online model with Seasonal and Trend decomposition using Loess (STL). LightGBM is a tree-based machine learning algorithm. In the proposed method, an online LightGBM is employed to establish and continuously update a flow prediction model for control valves, ensuring model accuracy during changes in operational conditions. Subsequently, STL decomposition is applied to the model’s residuals to capture the trend of residual changes, which is then transformed into a Health Index (HI) for evaluating the health level of the flow control valves. Finally, fault occurrences are detected based on the magnitude of the HI. We validate this approach using both simulated and real factory data. The experimental results demonstrate that the proposed method can promptly reflect the occurrence of faults through the HI.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"62 50","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141346910","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Impedance Learning-Based Hybrid Adaptive Control of Upper Limb Rehabilitation Robots","authors":"Zhenhua Jiang, Zekai Wang, Qipeng Lv, Jiantao Yang","doi":"10.3390/act13060220","DOIUrl":"https://doi.org/10.3390/act13060220","url":null,"abstract":"This paper presents a hybrid adaptive control strategy for upper limb rehabilitation robots using impedance learning. The hybrid adaptation consists of a differential updating mechanism for the estimation of robotic modeling uncertainties and periodic adaptations for the online learning of time-varying impedance. The proposed hybrid adaptive controller guarantees asymptotical control stability and achieves variable impedance regulation for robots without interaction force measurements. According to Lyapunov’s theory, we proved that the proposed impedance learning controller guarantees the convergence of tracking errors and ensures the boundedness of the estimation errors of robotic uncertainties and impedance profiles. Simulations and experiments conducted on a parallel robot validated the effectiveness and the superiority of the proposed impedance learning controller in robot-assisted rehabilitation. The proposed hybrid adaptive control has potential applications in rehabilitation, exoskeletons, and some other repetitive interactive tasks.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"124 38","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141351701","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Reduced Kinematic Error for Position Accuracy in a High-Torque, Lightweight Actuator","authors":"R. K. Megalingam, Shree Rajesh Raagul Vadivel, Sakthiprasad Kuttankulangara Manoharan, Bhanu Teja Pula, Sarveswara Reddy Sathi, Uppala Sai Chaitanya Gupta","doi":"10.3390/act13060218","DOIUrl":"https://doi.org/10.3390/act13060218","url":null,"abstract":"In this paper, we propose the design, development, and testing of high-torque and lightweight actuators suitable for lightweight robotic applications. The detailed design of the actuator module is described, and its performance evaluation is also presented. Further, the mathematical modelling of the actuator is discussed. Various performance analysis tests were carried out for the elucidation of the designed actuator, which included primarily position, velocity, and torque analyses. The position accuracy analysis included position repeatability at the maximum payload for calculating the acceptable tolerance. The velocity elucidation included a velocity test for the variable load. The torque analysis of the actuator was completed at different supply currents. These tests and the results indicate that the proposed actuator has high precision in reaching the desired position and provides a stabilized performance with variable loads up to the limit for which it was designed. Based on the torque output and the weight, the proposed actuator could be a good fit for lightweight robotic applications.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"17 11","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141350019","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Calibration Optimization of Kinematics and Dynamics for Delta Robot Driven by Integrated Joints in Machining Task","authors":"Zhenhua Jiang, Yu Wang, Dongdong Liu, Tao Sun","doi":"10.3390/act13060219","DOIUrl":"https://doi.org/10.3390/act13060219","url":null,"abstract":"For the application of Delta robots with a 3-R(RPaR) configuration in machining tasks, this paper constructed a 54-parameter kinematic error model and a simplified dynamic model incorporating an integrated joint’s position error and friction, respectively. Utilizing Singular Value Decomposition (SVD) of the Linear Model Coefficient Matrix (LMCM) and the coefficient chart, a criterion for identifiability of error components is established. For good identification results, the optimal measurement surface with Fourier series form is obtained using a combination of the Hook–Jeeves Direct Search Algorithm (DSA) and Inner Point Method (IPM). The friction coefficients and other dynamic parameters are obtained through fitting the integrated joint torque-angle pairs measured along specific trajectories using nonlinear least squares regression. The validation of the calibration process is conducted through simulations and experiments. The calibration results provide a foundation for the precise control of integrated joints and the high-precision motion of robots.","PeriodicalId":504742,"journal":{"name":"Actuators","volume":"107 3","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141352439","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}