Materials at High Temperatures最新文献

{"title":"High-temperature corrosion data and mechanisms for T122, Super304H and HR3C after 15 years in 1000MW ultra-supercritical power plant","authors":"Haomin Wu, Shuo Wang, Qinxin Zhao, Z. Liang","doi":"10.1080/09603409.2023.2175156","DOIUrl":"https://doi.org/10.1080/09603409.2023.2175156","url":null,"abstract":"ABSTRACT The high-temperature corrosion of heat-resistant steels T122, Super304H and HR3C used for the inlet of a header in a 1000 MW ultra-supercritical power plant for 15 years was investigated. The steam temperature and pressure were about 610 °C and 28 MPa, respectively. The morphology and phase compositions of the corrosion products formed on the investigated tubes were analysed using X-ray diffraction and a scanning electron microscope with an energy dispersive spectroscopy detector. The results showed that the thickness of the corrosion products on the tube fireside was larger than that on the steam-side of the investigated tubes, which was due to the sulphur in the flue gas. The thickness rank of the corrosion products on the investigated steels was T122 > Super304H > HR3C. Defects including micro-cracks and voids were found in the corrosion products on both sides of the three tubes, which led to the breakaway of corrosion products.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"57 1","pages":"88 - 98"},"PeriodicalIF":1.3,"publicationDate":"2023-01-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90992435","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"A unified constitutive approach for creep response of AISI 316 steel produced by conventional technologies or additive manufacturing techniques","authors":"S. Spigarelli","doi":"10.1080/09603409.2022.2146309","DOIUrl":"https://doi.org/10.1080/09603409.2022.2146309","url":null,"abstract":"ABSTRACT The creep response of AISI 316 and AISI 316 L was analysed to provide a coherent picture of the material behaviour, valid for both conventional wrought and additively manufactured steels. Literature evidences were considered. The analysis demonstrated that the presence of a fine distribution of particles, precipitated during creep exposure in both AISI 316 and 316 L(N), should be taken into account. A recent model, expressly developed for particle-strengthened alloys, was successfully used to describe the minimum creep rate dependence on applied stress for AISI 316 and 316 L(N). The same set of constitutive equations, in combination with the composite model, was then used for describing creep data obtained by testing the AISI 316 L produced by additive manufacturing. The main difference with wrought materials was that the microstructure of the additively manufactured alloy was composed by cells (soft zones) and thick walls heavily decorated with ultrafine oxide particles (hard zones).","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"35 ( Pt 2) 1","pages":"48 - 63"},"PeriodicalIF":1.3,"publicationDate":"2022-11-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86504998","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Influence of deposit formation on corrosion at the high-temperature superheater of eucalyptus-fired boiler","authors":"Yuwei Wei, Yunkun Kuang, Guo-Li Li, Weichao Li, Weichong Chen, Jianxiong Han, Kun Zhang, Lin Zhu, Yongjun Li","doi":"10.1080/09603409.2022.2146315","DOIUrl":"https://doi.org/10.1080/09603409.2022.2146315","url":null,"abstract":"ABSTRACT Eucalyptus biomass-fired boilers generally experience severe problems with deposit formation and are expected to suffer from severe superheater corrosion at high temperatures due to the large alkali and chlorine content in eucalyptus biomass. The unique deposition layer structure and corrosion mechanism of eucalyptus-fired boilers are discussed in this paper. It was found that a unique sandwich like cell-membrane structure on the heating surface was formed in eucalyptus biomass-fired boilers. Chlorine acts as a catalyst, circulates the reaction and causes serious corrosion. The oxides at the junction of the corrosion layer and the matrix mainly penetrate along the grain boundary of the matrix, forming a unique network structure. There is obvious internal oxidation and mass transfer along the grain boundary in the matrix of 12Cr2MoWVTiB steel pipe, and no obvious internal oxidation in SA213T91 steel pipe due to its fine and uniform grains.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"15 1","pages":"77 - 87"},"PeriodicalIF":1.3,"publicationDate":"2022-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81790235","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"New approaches to determine negligible creep","authors":"G. Baylac, C. Bullough, S. Holmström, W. Smith, A. Tonti, C. Forot","doi":"10.1080/09603409.2022.2135735","DOIUrl":"https://doi.org/10.1080/09603409.2022.2135735","url":null,"abstract":"ABSTRACT A CEN technical report has been drafted by working group WG59 CEN/TC54 on how to determine no- and negligible creep temperature limits to support EN 13445-3 (Unfired Pressure Vessels - Part 3: Design). Presently the standard assumes “rule-of-thumb” values for no-creep temperatures of ferritic and austenitic steels, 375°C and 425°C correspondingly. It is thought well known that the lower ferritic grades could be creeping below the limit temperature and creep strength enhanced ferritic steels may show significant creep at temperatures well beyond it. Similarly, austenitic steels; nickel and other alloys are likely to have an even wider range of limit temperatures. This paper describes the data assessments and test methods used to determine limit temperatures for a specific set of steels and comparisons are made to other standards and nuclear design codes. The new approaches promote iso-stress testing in the low temperature range and apply Wilshire equation assessments on historical data.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"495 1","pages":"668 - 677"},"PeriodicalIF":1.3,"publicationDate":"2022-11-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83474302","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Fireside corrosion and deposition on heat exchangers in biomass combustion systems","authors":"S. Mori, T. Sanusi, N. Simms, J. Sumner","doi":"10.1080/09603409.2022.2138007","DOIUrl":"https://doi.org/10.1080/09603409.2022.2138007","url":null,"abstract":"ABSTRACT To address climate change, power plants need to switch to greener fuels. One possible fuel is biomass; a carbon neutral/low carbon fuel. However biomasses’ chemistries are both different from coal’s and vary depending on their sources, containing unique levels of the trace elements (e.g., Cl and S) capable of altering the degradation of heat-exchangers. As such, an understanding of the effects of these variations on fireside corrosion is needed. Laboratory testing exposed alloys T91 and TP347HFG in a simulated agricultural product combustion environment at 600°C (up to 1000h; 100h cycles). Three different deposits mixtures were investigated (comprised of KCl, K2SO4, Na2SO4, CaSO4 indifferent percentages) mimicking accelerated corrosion from different biomasses. Corrosion behaviour was found to be dependant on both alloy and deposit chemistries, with the two materials showing different responses. The deposit with lowest KCl showed lowest corrosion damage, while the highest KCl deposit showed more aggressive behaviour.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"27 1","pages":"36 - 47"},"PeriodicalIF":1.3,"publicationDate":"2022-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73511167","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Creep rupture properties of ATI 718Plus – an approach to assessing sparse data","authors":"C. Bullough, E. Debruycker, E. Poggio, M. Schwienheer, M. Spindler","doi":"10.1080/09603409.2022.2135721","DOIUrl":"https://doi.org/10.1080/09603409.2022.2135721","url":null,"abstract":"ABSTRACT The nickel-base alloy ATI 718Plus © (UNS N07818) was introduced in 2003 with the intention of providing similar properties to Waspaloy but having the fabricability of Alloy 718. Such characteristics make it of strong interest for use in aeroengines for disk forgings, blades and bolting bar. Within power generation, the advent of higher temperatures in industrial gas turbines, and advanced supercritical steam turbines, the combination of properties and processability make it an increasingly attractive proposition for a range of applications. This paper reports an exploratory creep test programme of beyond 30 kh duration leading to an Interim ECCC Datasheet on ATI 718Plus. It demonstrates how even small volumes of test data can be assessed to produce a datasheet that can be used for preliminary design. In particular, it considers how best to determine the rupture behaviour, by including the data from unfailed tests, using both polynomial and Wilshire Equation models, with coefficients estimated by conventional regression estimation, and also with maximum likelihood methods. Additionally, creep-strain time data are modelled and extrapolated, using simplified equations developed and/or applied within the ECCC in recent work. The results confirm the temperature advantage in creep of 718Plus over Alloy 718. Recommendations of how to assess sparse datasets have also resulted from this work, leading to an expectation that new materials can be developed more quickly and with higher reliability. Nevertheless, there is no substitute for long-term multi-heat testing to prove the predicted behaviour and to examine the stability of materials in the long term.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"1 1","pages":"655 - 667"},"PeriodicalIF":1.3,"publicationDate":"2022-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73214826","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Creep analysis of a main steam pipe system","authors":"J. Storesund, D. Andersson, J. Rantala, H. Östling, F. Sorsh","doi":"10.1080/09603409.2022.2135739","DOIUrl":"https://doi.org/10.1080/09603409.2022.2135739","url":null,"abstract":"ABSTRACT The present work is performed on the main steam pipe system in Heleneholmsverket, a CHP in Sweden and consists of the following parts (i) numerical analysis of the in-service creep behaviour of the pipe system, (ii) creep testing of new and service exposed materials from welded components, (iii) characterisation of the creep damage distribution in creep tested welds of the actual piping. The entire system has been modelled for creep evaluation to make it possible to compare the simulated creep stress and strain distributions in selected welds with observed amounts of creep cavitation, which can be correlated to the accumulated creep strain. Creep data for the analyses were produced by creep testing of service exposed base and weld metals from a pipe weld and a T-piece branch weld from the system. In addition, the creep tested welds were studied metallographically to map the creep damage and make it possible to compare the damage development with the resulting creep stress and strain distributions in the weld. In the previous project also a T-piece branch weld was investigated in a similar way and those results were used for verification of the re-analyses in present project with the updated system model. The following results were achieved: The model of the entire steam pipe system was created in Abaqus and the strain distributions were verified in comparison to a corresponding elastic Caepipe model. The Norton creep law was used for the simulations. In addition, also primary creep was analysed. The effects of primary creep on the long-term creep behaviour was significant and the results shows the importance of including primary creep into the model. There is no effect of starts and stops on the stress and strain distributions in the system during creep. The system analysis results showed enhanced strains up to 2.1% at one bend and 0.5–1.0% in some parts of the system. Although replica testing had not been conducted directly at the bend the high strains indirectly agreed with the observations of small creep cracks had been observed in replica testing of in a weld at one of the ends of the actual bend. Furthermore, several components in the system have been exchanged due to creep crack formation. Moderate levels creep damage was observed in the pipe weld. The analysis of this pipe weld gave somewhat lower creep strains than expected. The stress and strain distributions matched with the maximum principal stress criterion but not with the von Mises stress that Abaqus uses for creep analyses by default. The analysis of the branch weld matched well with observed creep damage distributions whereas the maximum strain level of 0.4% appears to be rather low in comparison to the quite extensive creep damage. However, local constraint and multiaxiality in welds lead to significantly lower creep ductility compared to uniaxial creep and contribute to a reasonable agreement between the strain and the damage levels. The creep tests of service exposed m","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"301 1","pages":"678 - 688"},"PeriodicalIF":1.3,"publicationDate":"2022-10-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73593941","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Creep properties of ASTM A335 P92 pipe parent material and erection welded joint simulation: effect of 1 or 3 PWHT","authors":"A. Gotti, A. Di Gianfrancesco, A. Ferrara, E. Gariboldi, G. Merckling, S. Navone, S. Parodi, E. Poggio, D. Ripamonti, S. Verdino","doi":"10.1080/09603409.2022.2135720","DOIUrl":"https://doi.org/10.1080/09603409.2022.2135720","url":null,"abstract":"ABSTRACT Field experience with new generation CSEF steels, such as grade 92, is still quite limited. The Italian Creep Group (GdL) launched a testing effort, to characterise creep performance of a pipe weld joint, representative of true current manufacturing and on-site assembly conditions. A P92 pipe from standard production was supplied by Tenaris and welded by AnsaldoEnergia according to standard procedures. Istituto Italiano della Saldatura qualified the welding procedure. Parent material and cross-weld (after one PWHT) creep and tensile behaviour was investigated according to ECCC requirements. Results were presented at ECCC2017 conference.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"46 1","pages":"647 - 654"},"PeriodicalIF":1.3,"publicationDate":"2022-10-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90604534","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Effects of chemical composition and heat treatment on creep properties of Grade 91 steel base metal and welded joint","authors":"M. Yaguchi, T. Hamaguchi, K. Miki, Y. Yamamoto, K. Nomura, E. Murakami, N. Komai, T. Inukai","doi":"10.1080/09603409.2022.2136127","DOIUrl":"https://doi.org/10.1080/09603409.2022.2136127","url":null,"abstract":"ABSTRACT The effects of the chemical composition and heat treatment on the creep properties of Grade 91 steel base metal and welded joint were investigated by conducting creep tests on materials whose Al, Cr, and Ni contents were systematically varied or the normalising and tempering temperatures were varied. The effect of the chemical composition on the creep strength was similar for the base metal and the welded joint. That is, the creep strength decreased with increasing Al content, whereas the Ni content had little effect on the creep strength. Regarding the effect of heat treatment, the creep strength increased with increasing normalising temperature and decreasing tempering temperature for the base metal and the welded joint. The comparison of the test results of the welded joints with those of the base metals revealed a positive correlation between the creep strength of the base metals and that of the welded joints.","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"67 1","pages":"689 - 701"},"PeriodicalIF":1.3,"publicationDate":"2022-10-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88216575","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Thermomechanical fatigue damage behavior and deformation mechanism of coke drum with Cr-Mo steel","authors":"Zhibing Lu, X. Chen, Z. Fan, J. Dong","doi":"10.1080/09603409.2022.2132720","DOIUrl":"https://doi.org/10.1080/09603409.2022.2132720","url":null,"abstract":"ABSTRACT Damage behaviour and deformation mechanism of SA387Gr11CL2 (1.25Cr-0.5Mo) low alloy steel for coke drum in the thermomechanical fatigue regime are investigated. The experimental results indicate that a main macroscopic crack is detected in the gauge section of each testing specimen. Multiple crack initiation sources are observed in the fracture surface. There are a great deal of secondary cracks in the crack propagation region of the fracture surface. Longitudinal-section microcrack initiates on the specimen surface and its propagation path is predominantly transgranular. When the crack propagation arrives at the threshold with the cyclic number increase, crack bifurcation is obviously observed. Fatigue is the dominant damage of SA387Gr11CL2 low alloy steel under the thermomechanical fatigue loading. The dominant deformation mechanism of SA387Gr11CL2 low alloy steel during thermomechanical fatigue cycle is wavy slip of dislocations. The types and morphologies of carbides in SA387Gr11CL2 low alloy steel are not changed after plastic deformation. Graphical abstract","PeriodicalId":49877,"journal":{"name":"Materials at High Temperatures","volume":"44 1","pages":"24 - 35"},"PeriodicalIF":1.3,"publicationDate":"2022-10-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87397865","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}