{"title":"A Two-Dimensional Simulation of Grain Structure Growth within Substrate and Fusion Zone during Direct Metal Deposition","authors":"Jingwei Zhang, Lei Yan, Wei Li, F. Liou","doi":"10.5772/intechopen.73107","DOIUrl":"https://doi.org/10.5772/intechopen.73107","url":null,"abstract":"","PeriodicalId":388891,"journal":{"name":"Additive Manufacturing of High-performance Metals and Alloys - Modeling and Optimization","volume":"137 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126300659","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
D. Trushnikov, O. Smetannikov, A. Perminov, S. Pang, K. P. Karunakaran, PetrMaksimov, Mariia Bartolomey, A. Kovyazin, V. Belenkiy, Yurii Schitsyn
{"title":"Modeling of the Plasma 3D Deposition of Wire Materials","authors":"D. Trushnikov, O. Smetannikov, A. Perminov, S. Pang, K. P. Karunakaran, PetrMaksimov, Mariia Bartolomey, A. Kovyazin, V. Belenkiy, Yurii Schitsyn","doi":"10.5772/INTECHOPEN.77153","DOIUrl":"https://doi.org/10.5772/INTECHOPEN.77153","url":null,"abstract":"The numerical modeling of the physical process of manufacturing parts using additive technologies is complex and needs to consider a variety of thermomechanical behavior. This is connected with the extensive use of the finite element computer simulation by means of specialized software packages that implement mathematical models of the processes. The algorithm of calculation of nonstationary temperature fields and stress- strain state of the structure during the process of 3D deposition of wire materials developed and implemented in ANSYS is considered in the paper. The verification of the developed numerical algorithm for solving three-dimensional problem of the production of metal products using arc 3D deposition of wire materials with the results of the experiment is carried out. The data obtained from calculations on the developed numerical model are in good agreement with the experiment.","PeriodicalId":388891,"journal":{"name":"Additive Manufacturing of High-performance Metals and Alloys - Modeling and Optimization","volume":"6 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126011938","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Theory and Technology of Direct Laser Deposition","authors":"G. Turichin, O. Klimova-Korsmik","doi":"10.5772/INTECHOPEN.76860","DOIUrl":"https://doi.org/10.5772/INTECHOPEN.76860","url":null,"abstract":"Presently the additive technologies in manufacturing are widely developed in all indus- trialized countries. Replacing the traditional technology of casting and machining with additive technologies, one can significantly reduce material consumption and labor costs. They also allow obtaining products with desired properties. The most promising for manufacturing large-sized products is the additive technology of high-speed direct laser deposition. Using this technology allows to create complex parts and construction to one technological operation without using addition equipment and tools. This technology allows decreasing of consumption of raw materials and decrease amount of waste. Equipment for realization of DLD technology is universal and based on module design princi- ple. DLD is based on layer-by-layer deposition and melting of powder by laser beam from using a sliced 3D computer-aided design (CAD) file. The materials used are powders based on Fe, Ni, and Ti. This chapter presents the results of machine design and research HS DLD technology from various materials.","PeriodicalId":388891,"journal":{"name":"Additive Manufacturing of High-performance Metals and Alloys - Modeling and Optimization","volume":"16 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124473652","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Processing Parameters for Selective Laser Sintering or Melting of Oxide Ceramics","authors":"Haidong Zhang, S. LeBlanc","doi":"10.5772/INTECHOPEN.75832","DOIUrl":"https://doi.org/10.5772/INTECHOPEN.75832","url":null,"abstract":"In this chapter, we present a detailed introduction to the factors which influence laser powder bed fusion (LPBF) on oxide ceramics. These factors can be in general divided in three main categories: laser-related factors (wavelength, power, scanning speed, hatch distance, scan pattern, beam diameter, etc.), powderand material-related factors (flowability, size distribution, shape, powder deposition, thickness of deposited layers, etc.), and other factors (preor post-processing, inert gas atmosphere, etc.). The process parameters directly affect the amount of energy delivered to the surface of the thin layer and the energy density absorbed by the powders; therefore, decide the physical and mechanical properties of the built parts, such as relative density, porosity, surface roughness, dimensional accuracy, strength, etc. The parameter-property relation is hence reviewed for the most studied oxide ceramic materials, including families from alumina, silica, and some ceramic mixtures. Among those parameters, reducing temperature gradient which decreases the thermal stresses is one of the key factors to improve the ceramic quality. Although realizing crack-free ceramics combined with a smooth surface is still a major challenge, through optimizing the parameters, it is possible for LPBF processed ceramic parts to achieve properties close to those of conventionally produced ceramics.","PeriodicalId":388891,"journal":{"name":"Additive Manufacturing of High-performance Metals and Alloys - Modeling and Optimization","volume":"102 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130761808","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
P. Kuznetcov, A. Zhukov, A. Deev, V. Bobyr, M. Staritcyn
{"title":"Structure and Properties of the Bulk Standard Samples and Cellular Energy Absorbers","authors":"P. Kuznetcov, A. Zhukov, A. Deev, V. Bobyr, M. Staritcyn","doi":"10.5772/INTECHOPEN.72973","DOIUrl":"https://doi.org/10.5772/INTECHOPEN.72973","url":null,"abstract":"The development of additive technology revealed a real prospect of their use for the manufacture of complex shapes. Now, it is possible to produce parts that previously were either very difficult to produce using the subtracting technology and joining technology, or it was not at all feasible. In the manufacture of parts of complex shape, it is necessary to use a supporting structure, which is necessary to place such a way that they can be easily removed. Additionally, they must necessarily be absent in certain places. In this regard, the preparation model can take significant time to satisfy all of these, often conflicting, requirements. In this paper, we show optimization examples of the model preparation with support structures for parts manufactured at the facility EOSINT M270 and used in medicine and engineering. Additional emphasis is on the fact that, during the manufacture of parts, solidification’s modes of massive parts differ from those of the thin-walled portions of parts. The results of the complex studies on the different stainless steels (including martensitic) are described with an emphasis on their structure and mechanical properties. The results of a honeycomb energy absorbers, which are quite seldom produced by the additive technologies, are presented in this chapter.","PeriodicalId":388891,"journal":{"name":"Additive Manufacturing of High-performance Metals and Alloys - Modeling and Optimization","volume":"6 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"117223013","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Introductory Chapter: Genome of Material for Combinatorial Design and Prototyping of Alloys","authors":"I. Shishkovsky","doi":"10.5772/INTECHOPEN.77360","DOIUrl":"https://doi.org/10.5772/INTECHOPEN.77360","url":null,"abstract":"Materials present an integral part of the additive technology (AT). The key task in creation and processing of new materials for the AT is to expand the range of such materials (including through mixing/alloying/modeling of composites), to improve their quality, to increase the additive process stability, reproducibility and reliability, including by using multimaterial powdered systems, while maintaining a low cost of materials, the process of their manufacturing and preand/or post-processing.","PeriodicalId":388891,"journal":{"name":"Additive Manufacturing of High-performance Metals and Alloys - Modeling and Optimization","volume":"3 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-07-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"120809791","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}