Journal of Casting & Materials Engineering最新文献

{"title":"Influence of the Cooling Rate on Damping Characteristics of the ZnAl4Cu1 Alloy","authors":"G. Piwowarski, Beata Gracz","doi":"10.7494/jcme.2022.6.3.58","DOIUrl":"https://doi.org/10.7494/jcme.2022.6.3.58","url":null,"abstract":"The paper presents the results of damping coefficient tests in the ZnAl4Cu1 alloy (ZL5). The damping coefficient has been calculated on the basis of specimen measurements obtained with the use of the signal echo method. The method consists in passing the ultrasonic wave through the tested material. The ultrasonic wave from a transmitting and receiving head passes through a specimen, bounces off its bottom surface and comes back to the measuring head in the form of a signal echo. Difference in the signal strength between the first and the second echo in relation to the distance travelled by the ultrasound wave is a measure of the material’s damping characteristics. The specimens were cast into three molds made of different materials, i.e. green sand, plaster and metal. Thermophysical properties of these materials are different what affecting the rate of heat absorption from the cast. Three series of specimens have been obtained which cooled at different rates. The specimens were then subjected to ultrasound and microscopic tests to assess the alloy structure. The internal alloy structure affects its damping properties to a great extent.","PeriodicalId":365630,"journal":{"name":"Journal of Casting & Materials Engineering","volume":"197 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-08-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129032377","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"A Simulation and Experimental Investigation of the Thermal Characteristics of Refractory Bricks Produced Using Fireclay and Agroforestry Wastes","authors":"E. Obidiegwu, D. Esezobor, H. Mgbemere, C. Odili","doi":"10.7494/jcme.2022.6.2.45","DOIUrl":"https://doi.org/10.7494/jcme.2022.6.2.45","url":null,"abstract":"Manufacturing and processing industries usually consume large quantities of materials and energy in the course of their operations. The energy supplied for high-temperature processes are used partially for the actual technical process and between 30 to 40% of the energy escapes through the walls of the reactor into the atmosphere, leading to a high degree of thermal inefficiency and fuel consumption. This paper studies the thermal behaviour of insulating refractory bricks produced from a blend of fireclay and agroforestry wastes. The fireclays used were obtained from Ukpor deposit in Anambra State (Latitude 5.95°N, Longitude 6.92°E), Osiele deposit in Abeokuta, Ogun State (Latitude 7.18°N, Longitude 3.45°E) and Kankara Katsina State (Latitude 11.93°N, Longitude 7.41°E), all of which are in Nigeria. Samples were prepared with various weight percentages (60–100 wt.%) clays and (0–40 wt.%) of agroforestry waste, with grain sizes between 212 and 600 µm. Raw materials and the developed refractory bricks were characterised using appropriate standard techniques. The chemical, mineralogical constituents and phases present in the microstructure were examined. Physical and thermo-mechanical properties were investigated. The insulating refractory bricks developed have porosity of 78.83% , cold crushing strength (CCS) 3.144 kN/m2 and thermal conductivity 0.04–0.046 W/(m∙K) that compare favourably with imported bricks 75–85%, 2.756 kN/m2 and 0.049 W/(m∙K) in both physical, mechanical and thermal properties respectively. The reason is that the agroforestry waste used (coconut shell), served to create the pores that improve insulation after burning. Also the ash that remains serves as reinforcement to improve the mechanical properties. The thermal behaviour of the bricks was studied using Finite Element Method and shows a strong correlation with the experimental findings. This indicates that the produced insulating bricks have the thermal properties required for insulation of furnaces.","PeriodicalId":365630,"journal":{"name":"Journal of Casting & Materials Engineering","volume":"18 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-05-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116865324","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"A Diffusion Model of Binary Systems Controlled by Chemical Potential Gradient","authors":"M. Wróbel, A. Burbelko","doi":"10.7494/jcme.2022.6.2.39","DOIUrl":"https://doi.org/10.7494/jcme.2022.6.2.39","url":null,"abstract":"The paper presents a model of diffusion in a single phase with chemical potential gradient as the driving force of the process. Fick’s laws are strictly empirical and the assumption that the concentration gradients are the driving forces of diffusion is far from precise. Instead, the gradient of chemical potential μi of component i is the real driving force. The matter of governing equations of models that incorporate this approach will be raised and discussed in this article. One of more important features is the ability to acquire results where diffusion against the concentration gradient may occur. The presented model uses the Finite Difference Method (FDM) and employs the CALPHAD method to obtain chemical potentials. The calculations of chemical potential are carried out for instant conditions – temperature and composition – in the entire task domain by Thermo-Calc via a TQ-Interface. Then the heterogeneity of chemical potentials is translated into mass transfer for each individual element. Calculations of two modelling tasks for one-dimension diffusion field were carried out. First: isothermal conditions with linear initial composition distribution and second: constant temperature gradient with uniform chemical composition in the specimen. Results for two binary solid solutions: Fe-C and Fe-Si, in the FCC phase for the given tasks will be presented. Modelling allows us to estimate the time needed to reach a desired state in a particular equilibrium or quasi-equilibrium state. It also shows the path of the composition change during the process. This can be used to determine whether the system at some point is getting close to the formation of another phase due to significant deviation from its initial conditions.","PeriodicalId":365630,"journal":{"name":"Journal of Casting & Materials Engineering","volume":"29 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-04-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133596866","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"A Novel Approach to Quantifying the Effect of the Density of Sand Cores on Their Gas Permeability","authors":"D. Sundaram, József Tamás Svidró, Judit Svidró, A. Diószegi","doi":"10.7494/jcme.2022.6.2.33","DOIUrl":"https://doi.org/10.7494/jcme.2022.6.2.33","url":null,"abstract":"The density of moulding mixtures used in the foundry industry plays a significant role since it influences the strength, porosity, and permeability of moulds and cores. The latter is routinely tested in foundries using different solutions to control the properties of the moulding materials that are used to make moulds and cores. In this paper, the gas permeability of sand samples was measured using a custom-made setup to obtain the gas permeability in standard units instead of the usual permeability numbers (PN) with calibrated units. The aim of the work was to explore the effect of density variations in moulding materials on their gas permeabilities. Permeability in this work is quantified in SI units, square metres [m2]. The setup works based on Darcy’s law and the numbers obtained from the measurements can be used to deduce the gas permeability, k, of a sample. Two furan resin bonded mixtures with the same grain size distribution were hand-rammed with varying compaction forces to obtain a variation in density. Cylindrical samples (50 × 50 mm) were prepared using a silica sand aggregate sourced from a Swedish lake. The results of the measurement provided the difference in gas permeability between the samples that have varying densities. The results of permeability were then extrapolated by modifying the viscosity value of the air passed through the sample. In order to find the effect of apparent density variation on the pore characteristics of the samples, mercury intrusion porosimetry (MIP) was also performed. The results were in line with the gas permeability measurements.","PeriodicalId":365630,"journal":{"name":"Journal of Casting & Materials Engineering","volume":"48 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-03-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132949063","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Structural and Morphological Evaluations of Natural Hydroxyapatite from Calcined Animal Bones for Biomedical Applications","authors":"O. Ojo, O. Sekunowo, M. Ilomuanya, O. Gbenebor, S. Adeosun","doi":"10.7494/jcme.2022.6.1.14","DOIUrl":"https://doi.org/10.7494/jcme.2022.6.1.14","url":null,"abstract":"Several biomedical materials have been employed as drug delivery systems, but natural Hydroxyapatite (HAP) has been proven to be exceptionally better than other materials owing to its excellent bioactivity and biocompatibility properties. In this study, nat­ural HAP was obtained from bovine and caprine bones and comparatively analysed for biomedical applications. The bones were hydrothermally treated, calcined in the temperature range of 700–1100°C, held for 2 hours in an electric furnace to remove the organic contents; milled, sifted with 150 μm mesh sieve and then characterized. It was revealed by Energy Dispersive X-Ray Spectroscopy (EDS) that the bovine and caprine bone samples calcined at 1000°C had calcium/phosphorus ratio (Ca/P) of 1.66 closest to the standard of 1.67. The bovine HAP showed the best crystallinity (86.23%) at 1000°C while caprine HAP had its highest (87.25%) at 1100°C. Fourier Transform Infrared Spectroscopy (FTIR) results revealed that the calcination temperature must be greater than 700°C to isolate high quality HAP. The Scanning Electron Microscopy (SEM) showed that the samples calcined at 800°C had the largest average particle size (85.34 μm) while porosity increases with calcination temperature in both samples. The HAP obtained at a calcination temperature of 1000°C proved to have the best quality for biomedical applications.","PeriodicalId":365630,"journal":{"name":"Journal of Casting & Materials Engineering","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-02-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130291414","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"An Analysis of the Features of Cast Composite Materials Based on Light Alloys Reinforced by Particles","authors":"Olena Dan","doi":"10.7494/jcme.2022.6.1.8","DOIUrl":"https://doi.org/10.7494/jcme.2022.6.1.8","url":null,"abstract":"Light alloys are widely used in industry and everyday life due to their high physical and mechanical properties, wear and corrosion resistance, as well as low cost. In this regard, the use of light alloys as a basis for composite materials is both justified and expedient. The potential of these materials has not been fully used to this day, despite the growing interest in metal matrix composites and extensive investigations aimed at the development of production technology and the introduction of advanced systems based on light matrices. The article presents a short review of the analysis of the main components of the technology of cast composite materials based on light alloys of aluminum and magnesium reinforced by particles. Particular attention is paid to the choice of the matrix alloy, the type, size and amount of reinforcing particles introduced into it, as well as the thermal-time and kinetic parameters of the process.","PeriodicalId":365630,"journal":{"name":"Journal of Casting & Materials Engineering","volume":"139 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115753449","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"The Correlation between Solidification Rates, Microstructure Integrity and Tensile Plastic Behaviour in 4.2 wt.% Silicon Strengthened Ductile Iron","authors":"G. Angella, Marcello Taloni, R. Donnini, F. Zanardi","doi":"10.7494/jcme.2022.6.1.1","DOIUrl":"https://doi.org/10.7494/jcme.2022.6.1.1","url":null,"abstract":"High Silicon Strengthened Ductile Iron (HSiSDI) with 4.2 wt.% of silicon was produced in Y-blocks with different thicknesses to investigate the effects of the solidification rate on microstructure integrity and tensile mechanical properties. With decreasing solidification rates, the graphite degeneracy with the appearance of chunky graphite became more significant at the highest silicon contents, so chemical ordering and graphite degeneracy seemed to be qualitative explanations of tensile property degradation. However, a deeper analysis of the relationship between solidification rate, microstructure and tensile properties was realized through an innovative approach based on the Matrix Assessment Diagram (MAD), where the parameters of Voce equation resulting from best-fitting the experimental tensile flow curves of a significant number of HSiSDI samples, were plotted. For 3.5 wt.% silicon content, the MAD analysis indicated that the microstructure was sound for any solidification rate, while for 4.5 wt.% the microstructure was sound only for the fastest solidification rates. For 4.2 wt.% silicon content the MAD analysis pointed out that the tensile plastic behaviour and the microstructure integrity was in between the 3.5 and 4.5 wt.% silicon contents, representing a composition threshold where the reliable microstructures were only found with the fastest solidification rates, while considerable variability was found for the slowest ones. Support to the MAD analysis results was given from microstructure observations.","PeriodicalId":365630,"journal":{"name":"Journal of Casting & Materials Engineering","volume":"17 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133257618","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}