R. R. Adigamov, V. A. Andreev, S. O. Rogachev, E. S. Fedotov, G. E. Khadeev, V. S. Yusupov
{"title":"Physical Simulation Modeling as a Tool for Predicting Mechanical Properties of Large-Diameter Pipes: A Review","authors":"R. R. Adigamov, V. A. Andreev, S. O. Rogachev, E. S. Fedotov, G. E. Khadeev, V. S. Yusupov","doi":"10.3103/s0967091223110025","DOIUrl":"https://doi.org/10.3103/s0967091223110025","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>The review presents analysis of literature sources on the problem of predicting mechanical properties of large-diameter pipes based on the properties of the original hot-rolled sheet. It is shown that methods of physical and simulation modeling make it possible to obtain reliable data on the behavior of pipe steels and their properties without manufacturing pipes and to develop models for calculating and predicting mechanical properties of finished pipes, taking into account the conditions of their production. Models that take into account the Bauschinger effect, which occurs during alternating deformation during pipe processing, have been considered.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"6 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140886806","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
L. E. Tsygankova, A. E. Abramov, A. A. Uryadnikov, N. V. Shel’
{"title":"Inhibiting Composition Against Steel Corrosion in Model Formation Waters of Oil and Gas Fields","authors":"L. E. Tsygankova, A. E. Abramov, A. A. Uryadnikov, N. V. Shel’","doi":"10.3103/s0967091223110335","DOIUrl":"https://doi.org/10.3103/s0967091223110335","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>In this paper, we study the protective effectiveness of the inhibitory composition (25–200 mg/L) against carbon steel corrosion in model formation waters NACE and M1 containing 400 mg/L of H<sub>2</sub>S individually and together with CO<sub>2</sub> using gravimetry, potentiodynamic polarization, and impedance spectroscopy. Its ability to affect the diffusion of hydrogen into the metal and the development of sulfate-reducing bacteria is also estimated. Under static conditions, the protective effect is 73% in the NACE environment and 62% in the M1 environment at room temperature and 74 and 83% at 80°C, respectively. Under hydrodynamic conditions, the protective effect of the composition in the presence of a hydrocarbon phase (10%) reaches 90% in the NACE environment and 77% in the M1 environment. The inhibitory composition accelerates the diffusion of hydrogen into the metal and suppresses the growth of sulfate-reducing bacteria in the Postgate nutrient medium.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"15 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140886895","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
R. I. Nigmetzyanov, S. K. Sundukov, A. V. Sukhov, V. M. Prikhodko, D. S. Fatyukhin
{"title":"Influence of Various Kinds of Ultrasonic Treatment on Surface Geometry","authors":"R. I. Nigmetzyanov, S. K. Sundukov, A. V. Sukhov, V. M. Prikhodko, D. S. Fatyukhin","doi":"10.3103/s0967091223110232","DOIUrl":"https://doi.org/10.3103/s0967091223110232","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>This study considers the main methods of surface pretreatment before applying functional coatings, determines advanced methods of their modernisation, and considers the influence of ultrasonic treatment on surface geometry.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"41 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140002664","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
E. N. Maksaev, M. I. Elovenkov, A. V. Kosonogov, V. V. Kislitsa, A. A. Korostelev
{"title":"Performance Features of Submerged Entry Nozzle in High-Speed Casting on Thin-Slab CC Machine","authors":"E. N. Maksaev, M. I. Elovenkov, A. V. Kosonogov, V. V. Kislitsa, A. A. Korostelev","doi":"10.3103/s0967091223110190","DOIUrl":"https://doi.org/10.3103/s0967091223110190","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>The development of the beyond-design productivity of a thin-slab CC machine has revealed abnormalities in the performance of a submerged entry nozzle. They are characterized by the mechanical failure of the refractory wall around the pony ladle attachment fitting. As established by the tests, the failure is caused by induced mechanical vibrations affecting the horizontal axis. Their occurrence has to do with the formation of hydrodynamic flux cycles in the molten metal of the crucible. These cycles transmit a sign-variable pulse to the submerged refractory body. It is established that the nozzle vibration frequency is similar to the crucible swinging frequency. An efficient solution for stabilizing the mechanical durability of the refractory was to enhance the configuration of the pouring nozzle in the pony ladle attachment fitting. This modification has improved the refractory item resistance to the hydrodynamic effects of the molten metal and allows continuing to increase the productivity of continuous thin-slab casting.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"135 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140002683","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
V. E. Rukosuev, D. P. Shornikov, A. V. Tenishev, A. S. Bykanov, G. A. Ivanov, L. A. Karpyuk, E. N. Mikheev, V. V. Novikov, R. B. Sivov
{"title":"Behavior of Triuranium Disilicide in Water Vapor","authors":"V. E. Rukosuev, D. P. Shornikov, A. V. Tenishev, A. S. Bykanov, G. A. Ivanov, L. A. Karpyuk, E. N. Mikheev, V. V. Novikov, R. B. Sivov","doi":"10.3103/s0967091223110268","DOIUrl":"https://doi.org/10.3103/s0967091223110268","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>Corrosion resistance of U<sub>3</sub>Si<sub>2</sub> in water vapor is insufficient and increases due to fragmentation caused by formation of the hydride phase. In the present work, samples of triuranium disilicide were tested in an autoclave chamber in the water vapor medium from 350 to 600°C in the presence of a zirconium alloy which is an efficient hydrogen absorber. The dependence of the corrosion rate on the temperature was considered. The order of formation of oxide layers was revealed.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"31 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140889885","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Changes in Grain Shape and Dislocation Density of Carbon Steel during Pendulum SPD","authors":"S. A. Zaides, Ho Min Quan","doi":"10.3103/s0967091223110372","DOIUrl":"https://doi.org/10.3103/s0967091223110372","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>The results of experimental studies to determine the influence of the parameters of pendulum surface plastic deformation (SPD) on the distortion of grains of carbon steel 45 are presented. It has been established that after pendulum SPD, the grains in the hardening zone change in size and shape, which affects the increase in microhardness. The dislocation density of steel 45 after SPD was also determined, which can be used to judge the increase in the strength characteristics of hardened parts.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140886889","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Improving Deep Arc Reduction Parameters for Useful Elements in the Extra-Furnace Processing of Iron–Carbon Melts","authors":"S. V. Kuberskii","doi":"10.3103/s0967091223110177","DOIUrl":"https://doi.org/10.3103/s0967091223110177","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>The advantages of deep arc reduction (DAR) technology are demonstrated as applied to converting useful elements inherent in metallurgical wastes into iron–carbon melts for their refining, deoxidative alloying, homogenization and heating. The proposed method can be used in mini- and microplants as an alternative to the traditional methods of out-of-furnace processing. The effect of the design and composition of the combined iron-graphite electrode (CIGE) as a part of ore reduction blocks intended for the DAR recovery of useful elements exerted on the DAR efficiency has been studied. The values of current density, CIGE diameter, number and diameter of technological holes in its steel tube that are acceptable for the successful implementation of the process have been established. The effect of electrode mixture composition on the electrical resistivity thereof and the rate of CIGE consumption is demonstrated. Technological recommendations are proposed for optimizing the parameters under study.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"22 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140886801","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
S. V. Kartavtsev, E. G. Neshporenko, S. V. Matveev
{"title":"Methodology of Intensive Energy Saving in Ferrous Metallurgy. Experience and Results of Use","authors":"S. V. Kartavtsev, E. G. Neshporenko, S. V. Matveev","doi":"10.3103/s0967091223110116","DOIUrl":"https://doi.org/10.3103/s0967091223110116","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>Intensive energy saving and technological progress are very relevant for such an area as ferrous metallurgy. Based on many years of research and a systematic approach, the paper summarizes and further develops the provisions of the intensive energy saving methodology for technological stages of metallurgical factories. The experience of applying the methodology of intensive energy saving (MIES) in the field of energy and heat technology of ferrous metallurgy for the period 1980–2023 has been presented. The accumulated experience at the Faculty of Industrial Heat and Power Engineering at the Moscow Energy Institute (now National Research University MPEI) was further developed within the walls of G.I. Nosov Magnitogorsk State Technical University. The provisions of the MIES have found practical application at industrial metallurgical factories.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"17 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140002578","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Determination of Optimal Parameters of Hot Die Forging of Piercing Mill Mandrel by Modeling in QForm Suite","authors":"A. A. Myshechkin, V. S. Yusupov, S. V. Skripnik","doi":"10.3103/s0967091223110219","DOIUrl":"https://doi.org/10.3103/s0967091223110219","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>The parameters of hot die forging of piercing mill mandrels are determined by computer modeling in the QForm software suite. New process steps are suggested. The influence of process variables on the force parameters of the process is analyzed as well as the stress-and-strain state and temperature fields of the forging and tool by steps. A design of punch tools is suggested.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"31 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140002558","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. V. Kozhevnikov, M. M. Skripalenko, I. A. Kozhevnikova, M. N. Skripalenko, B. A. Romantsev, V. S. Yusupov, A. A. Sidorov, S. V. Zhilenko, A. V. Samoilov
{"title":"Comparative Analysis of Parameters of Symmetrical and Asymmetrical Cold Strip Rolling Based on Computer Simulation","authors":"A. V. Kozhevnikov, M. M. Skripalenko, I. A. Kozhevnikova, M. N. Skripalenko, B. A. Romantsev, V. S. Yusupov, A. A. Sidorov, S. V. Zhilenko, A. V. Samoilov","doi":"10.3103/s0967091223110153","DOIUrl":"https://doi.org/10.3103/s0967091223110153","url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>Computer modeling of the processes of symmetrical and asymmetrical cold strip rolling was carried out using the DEFORM finite element analysis computing environment. Rolling was used as asymmetric schemes: with different peripheral speeds of the rolls; with different roll diameters; with different diameters and peripheral speeds of the rolls. The influence of each of the schemes on the position of the neutral line, the change in stress intensity along the thickness of the strip in the place of the smallest gap between the rolls were assessed, as well as the final position of the traced points, which in the undeformed strip were on the same vertical line. The rolling for the second stand of mill 1700 of Severstal PJSC was simulated.</p>","PeriodicalId":21903,"journal":{"name":"Steel in Translation","volume":"17 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140002566","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}