H. Tsay, Chih-Hao Lin, Ming-Fu Chen, Po-Ming Lin, Chun-Chieh Lien, H. Kuo
{"title":"Radiometric and Geometric Correction Methods for SWIR Cameras","authors":"H. Tsay, Chih-Hao Lin, Ming-Fu Chen, Po-Ming Lin, Chun-Chieh Lien, H. Kuo","doi":"10.1109/ICMT56556.2022.9997793","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997793","url":null,"abstract":"Due to size of sample, camera’s field of view and the limitation of detection time, photoluminescence images of sample are captured by multiple cameras simultaneously and scans sample sequentially with image stitching. To ensure the smooth progress of image splicing, the composition cameras of each inspection machine need to perform radiometric correction and geometric correction. This paper presents the radiometric and geometric correction methods of these SWIR cameras.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"8 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129899518","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Surface Finish of Stainless Mold Steel Using Vibration-Assisted Ball Polishing Process","authors":"F. Shiou, Zhaochun Ding, Sun-Peng Lin","doi":"10.1109/ICMT56556.2022.9997716","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997716","url":null,"abstract":"An ultrasonic vibration-assisted ball polishing process has been developed on a 3-axis CNC machining center to improve the surface roughness of the stainless mold steel can and to reduce the volumetric wear of the polishing ball in this study. The Taguchi-based experiments has been designed and carried out to determine the suitable ball burnishing and ultrasonic vibration-assisted spherical polishing parameters, respectively. The effectiveness of the proposed combination of the ultrasonic polishing parameters has been justified by the verification experimental results. The optimal ultrasonic vibration-assisted polishing parameters were as follows: the amplitude of 10μm, the frequency of 23 KHz, the spindle speed of 5,000 rpm, the abrasive diameter of 0.3 μm, the feed rate of 60 mm/min, the stepover of 20 μm, the depth of penetration of 180 μm, the abrasive concentration of 1:10, based on the experimental results. The surface roughness of the polished test specimens could be improved from the burnished surface roughness Ra 0.122μm to Ra 0.022μm. The improvement of the volumetric wear of the polishing ball was about 62.5 % using the vibration-assisted polishing process compared with the non-vibrated polishing process.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130311302","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Analyzing Continuous Conduction Mode Closed-Loop DC-DC Buck Converters with A Linear Method","authors":"S. Twu, Li-Shan Ma","doi":"10.1109/ICMT56556.2022.9997614","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997614","url":null,"abstract":"In this paper, we will study the period 1 dynamics of the closed-loop dc-dc buck converters operating in continuous conduction mode (CCM) by a new theoretical method which is based on the state sequence flow charts proposed by the authors. In our investigation, the derived exact solutions of open-loop converters in CCM can be applied to analyze the period one dynamics of the closed-loop dc-dc buck converters when the feedback dynamic criterion is met. By this criterion equation, the switching time can be solved with numerical method faster. By this determined switching time, steady state time waves of closed-loop dc-dc buck converters operating in CCM can be calculated directly by open-loop derived exact solutions without transition simulations. Output ripple and average output voltages can be calculated within a period time simulations. The benefits of our study will provide a brand-new and precisely point of view to analyze DC-DC converters.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"3 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127058232","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Development of Powertrain Integrated Energy Regeneration System in Hybrid Hydraulic Excavator","authors":"T. Do, K. Ahn","doi":"10.1109/ICMT56556.2022.9997613","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997613","url":null,"abstract":"A new hybrid powertrain configuration of a hydraulic excavator which is integrated into an energy regeneration system to recover energy in a boom cylinder is presented in this paper. In which, a main pump is supplied power from both engine and an electric motor/generator. The working point of the engine can be adjusted by changing the speed of the electric motor/generator to maintain the engine in its high-efficiency region. During the moving down process, the potential hydraulic energy of the boom cylinder is converted to electric energy through a hydraulic motor and the electric motor/generator and stored in a battery. Then, during the acceleration process, the stored electrical energy can be discharged to the electric motor/generator (motor mode) to support the engine. A real test bench is fabricated to validate the advantage of the proposed powertrain. The experiment results indicated that the energy regeneration efficiency could reach up to 37%.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"412 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115239834","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Combining Miryoku Engineering and Evaluation Grid Method Explore Wireless Headphone Design Appealing Factors","authors":"Ming-Yen Hsieh, I-Chen Wang","doi":"10.1109/ICMT56556.2022.9997718","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997718","url":null,"abstract":"Among the many electronic products, wireless Bluetooth headset is one of the products preferred by young people in recent years, and its large sales volume makes researchers interested in the factors affecting the sales volume of the products. In this study, the evaluation grid method (EGM) in the field of Miryoku engineering can be used to standardize the user’s preferred style and corresponding design features through production image cards, expert interviews, KJ method, questionnaire surveys. After the quantitative I-category analysis of the EGM, the shape characteristics of consumers’ preferences for wireless headphones can be standardized. and it is found that consumers have a higher preference for “Streamlined Overall”, “Rounded Edges”, and “Single and bright color”, so these features can be defined as the most appealing features of wireless headphone for 18–25 years old consumers. The results of this analysis can be used as a reference for the designers to suggest the design specifications.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130089895","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Gasoline-electric hybrid propulsion system with synchronverter","authors":"Hang Yin","doi":"10.1109/ICMT56556.2022.9997648","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997648","url":null,"abstract":"Unmanned aerial vehicle (UAV) has been a hot topic in the aerospace field. The virtual synchronous machine (VSM) is a power electronic converter with the dynamic characteristics of the traditional synchronous machine. Synchronverter is a kind of VSM with dynamic reproduces of the traditional synchronous generator (SGs) and has a wide range of applications in distributed generation systems and microgrids. This paper reviews the existing and current developments of UAVs and introduces the Gasoline-electric hybrid propulsion system (GEHPS) for UAVs. The advantages and disadvantages of the three configurations of GEHPS are discussed. And the series GEHPS is selected as the research topic in this paper. The feasibility of using the synchronverter as a permanent magnet SGs rectifier for a series-connected GEHPS is then explored. We demonstrate the performance of our AC-DC converter through a series of simulations and compare it to the performance of currently existing systems. The results show that the new synchronverter-based converter enables the DC bus voltage to have better performance in terms of output active power oscillation and stability.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"102 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"117276920","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A Machine Learning Method for Predicting Part Weight, Dimensions, and Residual Stress during Injection Molding","authors":"Ming‐Shyan Huang, Kun‐Cheng Ke, P. Wu","doi":"10.1109/ICMT56556.2022.9997777","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997777","url":null,"abstract":"Injection molding is one of the main processes of polymer processing, which has the advantages of high efficiency and low manufacturing cost. Due to the high cost of time, labor, and equipment required for quality inspection in mass production, batch inspection is often used instead of full inspection, often resulting in difficult quality control. To achieve the goal of quality assurance, this study proposes a virtual measurement technique based on a real-time multi-quality prediction neural network combined with an autoencoder network (AE) and multilayer perceptron network (MLP). The main research content is that through sensing, quality indexing, and automated feature extraction technology, the captured data can be extracted, and the dimensionality reduction of the data is beneficial to the training of the MLP model. Experimental case studies show that the method can in-time predict the residual stress distribution, weight, and geometric dimensions of plastic parts, and the model prediction error (root mean squared error) is less than 5% of the total tolerance. In particular, the required prediction time is less than 0.24 s. The performance of the predicted residual stress distribution is highly similar to the actual picture. Further, the feature codes extracted from the AE model can be used to verify the residual stress quality of the molded part.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"18 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121636161","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Development of a Robotic-Machining based Variable Cutting Force Servo System for Casting Scrap Removal","authors":"Yi Wang, Chi-Ying Lin","doi":"10.1109/ICMT56556.2022.9997769","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997769","url":null,"abstract":"This study develops a variable cutting force servo system to improve the safety and efficiency of a semi-finish machining process related to removing casting scraps. When the casting workpiece mounted on the robot manipulator feeds to the cutting tool system mounted on the ground, the desired reference cutting force command will be generated using a cutting force model and scrap size results measured by a laser scanner. Aluminum alloy 5052 workpieces with scrap profiles based on the casting parts of bicycle front forks are adopted in robotic machining experiments and the cutting force model is approximated as a piecewise linear stiffness function. Experimental results demonstrate that using the proposed variable force servo system for robotic machining can substantially improve the scrap removal performance while ensuring no over-cutting.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"39 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132533632","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Chun‐An Cheng, E. Chang, ChingR . Lee, Long-Fu Lan, Sheng-Hong Hou, Cheng-Kuan Lin
{"title":"A Novel Driver Circuit for Supplying LED Projection Lamps with High-Power-Factor and Soft-Switching","authors":"Chun‐An Cheng, E. Chang, ChingR . Lee, Long-Fu Lan, Sheng-Hong Hou, Cheng-Kuan Lin","doi":"10.1109/ICMT56556.2022.9997728","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997728","url":null,"abstract":"This paper presents a novel single-stage AC-DC drive circuit for powering LED projection lamps, which combines a modified stacked boost converter with a half-bridge LLC resonant converter into a single-stage power converter with power-factor correction (PFC) and soft switching. The PFC functionality is realized by designing the inductor in the modified stacked boost converter subcircuit in discontinuous-conduction-mode (DCM). Besides, the power switch features zero-voltage switching (ZVS), which reduces switching losses and improves the efficiency of the proposed driver circuit.This paper has completed the development of a 100W (36V/2.77A) prototype driver circuit, and tested the experimental results when the input mains line voltage is 110 V. According to the test results of the single-stage AC-DC driver circuit, the power factor is greater than 0.99, the total harmonic distortion factor of the input current is less than 6%, and the circuit efficiency is greater than 89%. Therefore, satisfactory experimental results demonstrate the functionality of the proposed driver circuit for powering the LED projection lamp.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"2 4 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133219565","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"DC Output Cellulose-Based Electric Generator Based On Materials Work Functions","authors":"Q. Nguyen, K. Ahn","doi":"10.1109/ICMT56556.2022.9997617","DOIUrl":"https://doi.org/10.1109/ICMT56556.2022.9997617","url":null,"abstract":"This work develops a cellulose-based electric generator that offers a new method for harvesting mechanical energy in the presence of water based on the triboelectric effect and the charging effect between two metals with different work functions. This design consists of two dissimilar electrodes located on a dielectric substrate and a movable cellulose sponge wetted by water. The device is capable to produce a maximum instantaneous short-circuit current of 60 μA/cm2 and an induced voltage of 0.5 V with direct-current characteristics. The ability to generate DC outputs enables DC-CEG directly charge a capacitor without requiring a rectifier. This finding declares a great potential application of DC-CEG as a power source to run electronic devices.","PeriodicalId":217521,"journal":{"name":"2022 25th International Conference on Mechatronics Technology (ICMT)","volume":"234 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2022-11-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114255359","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}