{"title":"Test Frame Design for the Characterization of Additive Manufacturing Compliant Materials","authors":"S. T. Fry, C. Turner","doi":"10.1115/DETC2018-85930","DOIUrl":"https://doi.org/10.1115/DETC2018-85930","url":null,"abstract":"This work presents a design of a 6 degree of freedom (DOF) robotic test frame designed to provide multiple and combined loading scenarios for additive manufacturing (AM) materials. The need is to provide a more in-depth look into the material properties of nonlinear anisotropic materials as traditional uniaxial or biaxial test frames have been shown to be inefficient in providing accurate material property values. With the application of surrogate models with General Purpose Graphics Processing (GPGPU) computing, “real-time” characterization is achievable. The work provided is a next generation 6 DOF test frame designed to reducing costs, increasing workspace, and reducing overall size over previous designs.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"96 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122551820","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Metamorphic Mechanism and Reconfiguration of a Biomimetic Quadruped Robot","authors":"Zhao Tang, J. Dai","doi":"10.1115/DETC2018-85134","DOIUrl":"https://doi.org/10.1115/DETC2018-85134","url":null,"abstract":"This paper presents reconfiguration with mobility change of an 8-bar metamorphic single-loop mechanism consisting of 8 revolute joints. Higher order analyses are employed to determine the local mobility of two special bifurcated positions of this 8-bar linkage. All the sub-motion branches and their connections of these two singular positions are revealed. Then a biomimetic quadruped robot is built by adopting the reconfigurable 8-bar linkage as its trunk. Based on the configuration spaces of this metamorphic mechanism, two strategies are introduced to control the reconfiguration between different modes.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"9 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127677433","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Open Uniaxial Test Machine (OpenUTM): Part 1 — A Low-Cost Electrohydraulic Test Frame for Additive Manufacturing Part Qualification","authors":"J. Steuben, A. Iliopoulos, J. Michopoulos","doi":"10.1115/DETC2018-86015","DOIUrl":"https://doi.org/10.1115/DETC2018-86015","url":null,"abstract":"A wide variety of scientific and engineering activities require the use of testing machines in order to acquire data regarding the response of materials subjected to mechanical loads. This is particularly applicable to the domain of Additive Manufacturing (AM), where mechanical qualification is essential. Such machinery should be capable of applying loads at required levels and exhibit high mechanical stiffness. Accurate force, displacement, and strain measurements are also required. As a consequence, such testing machines are typically very costly. In the present paper we introduce the Open Uniaxial Test Machine (OpenUTM) project, aimed at providing a low-cost (less than $2500.00) material testing hardware/software framework. This paper will focus on the engineering design and hardware aspects of the OpenUTM project, with particular attention paid to the use of an electrohydraulic actuator (EHA) to provide test loads. A full bill of materials and drawings package is provided, in order to enable the use of the OpenUTM framework by research groups with minimal machine tooling. We introduce several case studies demonstrating the successful use of the OpenUTM frame in AM research efforts, including the testing and characterization of AM polymers and ceramics. We conclude with discussion of the software aspects of the OpenUTM framework, which will be elaborated upon in a follow-up paper (part two). We also present a series of potential avenues towards the improvement of the OpenUTM frame in future hardware iterations.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"4 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115962265","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Introducing a Projection-Based Method to Compare Three Approaches Computing the Accumulation of Geometric Variations","authors":"V. Delos, Santiago Arroyave-Tobón, D. Teissandier","doi":"10.1115/DETC2018-85366","DOIUrl":"https://doi.org/10.1115/DETC2018-85366","url":null,"abstract":"In mechanical design, tolerance zones and contact gaps can be represented by sets of geometric constraints. For computing the accumulation of possible manufacturing defects, these sets have to be summed and/or intersected according to the assembly architecture. The advantage of this approach is its robustness for treating even over-constrained mechanisms i.e. mechanisms in which some degrees of freedom are suppressed in a redundant way. However, the sum of constraints, which must be computed when simulating the accumulation of defects in serial joints, is a very time-consuming operation. In this work, we compare three methods for summing sets of constraints using polyhedral objects. The difference between them lie in the way the degrees of freedom (DOFs) (or invariance) of joints and features are treated. The first method proposes to virtually limit the DOFs of the toleranced features and joints to turn the polyhedra into polytopes and avoid manipulating unbounded objects. Even though this approach enables to sum, it also introduces bounding or cap facets which increase the complexity of the operand sets. This complexity increases after each operation until becoming far too significant. The second method aims to face this problem by cleaning, after each sum, the calculated polytope to keep under control the effects of the propagation of the DOFs. The third method is new and based on the identification of the sub-space in which the projection of the operands are bounded sets. Calculating the sum in this sub-space allows reducing significantly the operands complexity and consequently the computational time. After presenting the geometric properties on which the approaches rely, we demonstrate them on an industrial case. Then we compare the computation times and deduce the equality of the results of all the methods.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"24 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116945923","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Toward a Generative Human-in-the-Loop Approach for Conceptual Design Exploration Using Flow Failure Frequency in Functional Models","authors":"R. Arlitt, Douglas L. Van Bossuyt","doi":"10.1115/DETC2018-85490","DOIUrl":"https://doi.org/10.1115/DETC2018-85490","url":null,"abstract":"A challenge systems engineers and designers face when applying system failure risk assessment methods such as Probabilistic Risk Assessment (PRA) during conceptual design is their reliance on historical data and behavioral models. This paper presents a framework for exploring a space of functional models using graph rewriting rules and a qualitative failure simulation framework that presents information in an intuitive manner for human-in-the-loop decision-making and human-guided design. An example is presented wherein a functional model of an electrical power system is iteratively perturbed to generate alternatives. The alternative functional models suggest different approaches to mitigating an emergent system failure vulnerability in the electrical power system’s the heat extraction capability. A preferred functional model configuration that has a desirable failure flow distribution can then be identified. The method presented here helps systems designers to better understand where failures propagate through systems and guides modification of systems functional models to adjust the way in which systems fail to have more desirable characteristics.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"48 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125072145","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Trust Based Cyber-Physical Systems Network Design","authors":"Yan Wang","doi":"10.1115/DETC2018-86198","DOIUrl":"https://doi.org/10.1115/DETC2018-86198","url":null,"abstract":"Cyber-physical systems (CPS) extensively share information with each other, work collaboratively over Internet of Things, and seamlessly integrated with human society. Designing CPS requires the new consideration of design for connectivity where security, privacy, and trust are of the main concerns. Particularly trust can affect system behavior in a networked environment. In this paper, trustworthiness is quantitatively measured by the perceptions of ability, benevolence, and integrity. Ability indicates the capabilities of sensing, reasoning, and influence in a society. Benevolence measures the genuineness of intention and reciprocity in information exchange. Integrity captures the system predictability and dependability. With these criteria, trust-based CPS network design and optimization are demonstrated.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"11 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122158243","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"A Statistical Approach to Ranking Similarities of Three Function Structure Groups Using Directed Graphs","authors":"Briana Lucero, M. J. Adams","doi":"10.1115/DETC2018-86090","DOIUrl":"https://doi.org/10.1115/DETC2018-86090","url":null,"abstract":"Prior efforts in the study of engineering design employed various approaches to decompose product design. Design engineers use functional representation, and more precisely function structures, to define a product’s functionality. However, significant barriers remain to objectively quantifying the similarity between two function structures, even for the same product when developed by multiple designers. For function-structure databases this means that function-structures are implicitly categorized leaving the possibility of incorrect categorization and reducing efficacy of returned analogous correlations. Improvements to efficacy in database organization and queries are possible by objectively quantifying the similarity between function structures.\u0000 The proposed method exploits fundamental properties of function-structures and design taxonomies. We convert function-structures into directed graphs (digraphs) and equivalent adjacency matrices. The conversion maintains the directed (function → flow → function) progression inherent to function-structures and enables the transformation of the function-structure into a standardized graph. For design taxonomies (e.g. D-APPS), graph nodes represent flows in a consistent (but arbitrary) ordering. By exploiting the directional properties of function-structures and defining the flows as the graphical nodes, the objective and standardized comparison of two function-structures becomes feasible. We statistically quantify the association between digraphs using the Pearson Product Moment Correlation (PPMC) for both within-group and between-group comparisons. The method was tested on three product types (ball thrower, food processor, and an ice cream maker) with function-structures defined by various designers. The method suggested herein is provided as a proof-of-concept with suggested verification and validation approaches for further development.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"22 7","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"120839807","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Five Axis Swept Profiles of Torus Like Cutters via Separation of Inner and Outer Characteristic Curves","authors":"E. Aras","doi":"10.1115/DETC2018-85619","DOIUrl":"https://doi.org/10.1115/DETC2018-85619","url":null,"abstract":"A broadly applicable formulation for identifying the swept profiles (SWP) generated by subsets of a toroidal surface is presented. While the problem of locating the entire SWP of a torus has been extensively addressed in the literature, this rarely addressed problem is of significance to NC machining with non-standard shape of milling tools. A torus, generated by revolving a circle about an axis coplanar with the circle, is made up of inner and outer parts of a tube. The common use of the torus is in a fillet-end mill which contains only the fourth quadrant of a cross section of the tube. However, in the industrial applications the different regions of the torus geometry appear. Especially we can see this on the profile cutters, such as the corner-rounding and concave-radius end mills. Also to the best of our knowledge, the interior of the torus-tube is either neglected or represented by B-spline curves in literature. In case of common milling tool surfaces such as sphere, cylinder and frustum there exists only one SWP in any instance of a tool movement. But, in case of the toroidal surface there exist two sophisticated SWPs and we need to consider only one of them in tool swept envelope generation. Therefore, considering the complexity of five-axis tool motions there is a need not only to distinguish the front from the rear of the cutter but also the exterior from the interior of a tube. This paper presents a methodology and algorithms for analytically formulating the SWP of any sub-set of the torus in five-axis tool motions. By introducing the rigid body motion theory, two moving frames along with a fixed frame are defined. Arbitrary poses of a tool between tool path locations are interpolated by a spherical linear interpolation (slerp) whose effect is a rotation with uniform angular velocity around a fixed rotation axis. For the problem of NC simulation, by using the envelope theory the closed-form solutions of swept profiles are formulated as two-unit vector functions.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122064668","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"An Assembly Information Model for Rapid Assembly Modeling","authors":"Zhuo Lv, Xu Zhang, Haoqi Wang, Wei Ming","doi":"10.1115/DETC2018-85427","DOIUrl":"https://doi.org/10.1115/DETC2018-85427","url":null,"abstract":"The purpose of this paper is to develop a novel assembly information model, hierarchical assembly pair (HAP), as the basis of rapid assembly modeling, which aims to refine the current product-modeling paradigm and forms an advanced product-modeling framework. Apart from the geometry level, this model expresses the designer’s assembly design intent (ADI) at the feature level and part level, thus forming three sub models. Based on the model, some new technologies in the field of CAD can be integrated to promote the ADI’s automatic transformation at different levels and efficient transmission between structure-similar part models. Moreover, as the carrier of ADI, HAP can be embedded into the part models at part modeling stage and instantiated to assemble the parts at assembly modeling stage, thus reducing numerous tedious and error-prone operations such as picking up geometry elements and inputting constraint commands. The example of machine vice proves the validity of the model.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"8 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126143439","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Differential Performance Signature Qualification for Additively Manufactured Parts","authors":"J. Michopoulos, J. Steuben, A. Iliopoulos","doi":"10.1115/DETC2018-85985","DOIUrl":"https://doi.org/10.1115/DETC2018-85985","url":null,"abstract":"Additive Manufacturing (AM) technologies and associated processes, enable successive accretion of material to a domain, and permit manufacturing of highly complex objects which would otherwise be unrealizable. However, the material micro- and meso-structures generated by AM processes can differ remarkably from those arising from conventional manufacturing (CM) methods. Often, a consequence of this fact is the sub-standard functional performance of the produced parts that can limit the use of AM in some applications. In the present work, we propose a rapid functional qualification methodology for AM-produced parts based on a concept defined as differential Performance Signature Qualification (dPSQ). The concept of Performance Signature (PerSig) is introduced both as a vector of featured quantities of interest (QoIs), and a graphical representation in the form of radar or spider graph, representing the QoIs associated with the performance of relevant parts. The PerSigs are defined for both the prequalified CM parts and the AM-produced ones. Comparison measures are defined and enable the construction of differential PerSigs (dPerSig) in a manner that captures the differential performance of the AM part vs. the prequalified CM one. The dPerSigs enable AM part qualification based on how their PerSigs are different from those of prequalified CM parts. After defining the steps of the proposed methodology, we describe its application on a part of an aircraft landing gear assembly and demonstrate its feasibility.","PeriodicalId":142043,"journal":{"name":"Volume 1A: 38th Computers and Information in Engineering Conference","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129604588","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}