{"title":"Microdispensing Processes","authors":"K. Church","doi":"10.31399/asm.hb.v24.a0006554","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006554","url":null,"abstract":"\u0000 This article is a detailed account of the advantages, disadvantages, and applications of microdispensing processes used in electronics manufacturing industries. The discussion covers various approaches to control material flow, namely time pressure, auger, positive displacement, and progressive cavity pump dispensing. The concept of valving to control starting and stopping is also discussed. The applications include printing solders in microelectronic packaging, printing to pads, printing conductive patterns for antennas, printing active circuits, printing on flexible surfaces, and structural printing.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"312 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115221524","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Additive Manufacturing of Steels and Stainless Steels","authors":"C. Campbell, M. Stoudt, Fan Zhang","doi":"10.31399/asm.hb.v24.a0006566","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006566","url":null,"abstract":"\u0000 This article provides a general overview of additively manufactured steels and focuses on specific challenges and opportunities associated with additive manufacturing (AM) stainless steels. It briefly reviews the classification of the different types of steels, the most common AM processes used for steel, and available powder feedstock characteristics. The article emphasizes the characteristics of the as-built microstructure, including porosity, inclusions, and residual stresses. It also reviews the material properties of AM steel parts, including hardness, tensile strength, and fatigue strength, as well as environmental properties with respect to corrosion resistance, highlighting the importance of postbuild thermal processing.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"27 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132395382","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Vat Polymerization","authors":"Don Smith","doi":"10.31399/asm.hb.v24.a0006553","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006553","url":null,"abstract":"\u0000 Vat polymerization (VP) is an additive manufacturing (AM), or three-dimensional (3-D) printing process in which 3-D objects are produced by hardening a liquid polymer into the desired shape. With the introduction of new materials and improvements in material properties, VP offers a good alternative for AM for low-volume production. This overview of the VP process begins with an introduction to two main processes of VP, namely stereolithography apparatus and digital light processing, and then moves on to discuss the characteristics of the feedstocks used as well as their selection criteria. The article then covers safety issues associated with feedstock handling and the manufacturing constraints related to part orientation and design, providing some key tips for VP support structures. This is followed by a discussion on postprocessing/finishing of VP parts. A brief concluding section considers some special topics related to AM process.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132346356","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Laser-Induced Forward Transfer Processes in Additive Manufacturing","authors":"A. Piqué, K. Charipar","doi":"10.31399/asm.hb.v24.a0006565","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006565","url":null,"abstract":"\u0000 This article discusses the basic operating principles, industrial applications, and advantages as well as the parameters influencing the process of laser-induced forward transfer (LIFT) of solid materials, liquid materials, laser-absorbing layers, intact structures, and metallic 3D microstructures in additive manufacturing.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"32 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132381719","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Metal Powder Production and Powder Size and Shape Distribution","authors":"Zackary Snow","doi":"10.31399/asm.hb.v24.a0006567","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006567","url":null,"abstract":"\u0000 This article provides an overview of the general methods of metal powder production. It details the primary methods for particle sizing used in additive manufacturing: sieving, laser diffraction and scattering, and digital image analysis. Methods of interpreting and understanding particle size distribution (PSD) data are presented, with an emphasis on the differences between count- and volume-based PSDs. The article then outlines practices for both qualitative and quantitative assessment of particle morphology.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"29 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132687157","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Powder Bed Fusion","authors":"S. Sing, W. Yeong","doi":"10.31399/asm.hb.v24.a0006563","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006563","url":null,"abstract":"\u0000 This article focuses on powder bed fusion (PBF) of ceramics, which has the potential to fabricate functional ceramic parts directly without any binders or post-sintering steps. It presents the results of three oxide ceramic materials, namely silica, zirconia, and alumina, processed using PBF techniques. The article discusses the challenges encountered during PBF of ceramics, including nonuniform ceramic powder layer deposition, laser and powder particle interactions, melting and consolidation mechanisms, optimization of process parameters, and presence of residual stresses in ceramics after processing. The applications of PBF ceramics are also discussed.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"20 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"128566863","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Additive Manufacturing of Copper and Copper Alloys","authors":"T. Horn, D. Gamzina","doi":"10.31399/asm.hb.v24.a0006579","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006579","url":null,"abstract":"\u0000 This article is a detailed account of additive manufacturing (AM) processes for copper and copper alloys such as copper-chromium alloys, GRCop, oxide-dispersion-strengthened copper, copper-nickel alloys, copper-tin alloys, copper-zinc alloys, and copper-base shape memory alloys. The AM processes include binder jetting, ultrasonic additive manufacturing, directed-energy deposition, laser powder-bed fusion, and electron beam powder-bed fusion. The article presents a review of the literature and state of the art for copper alloy AM and features data on AM processes and industrial practices, copper alloys used, selected applications, material properties, and where applicable, compares these data and properties to traditionally processed materials. The data presented and the surrounding discussion focus on bulk metallurgical processing of copper components. The discussion covers the composition and performance criteria for copper alloys that have been reported for AM and discusses key differences in process-structure-property relationships compared to conventionally processed material. The article also provides information on feedstock considerations for copper powder handling.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"30 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127076012","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Introduction to Additive Manufacturing","authors":"D. Bourell, T. Wohlers","doi":"10.31399/asm.hb.v24.a0006555","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006555","url":null,"abstract":"\u0000 Additive manufacturing is a collection of manufacturing processes, each of which builds a part additively based on a digital solid model. The solid model-to-additive manufacturing interface and material deposition are entirely computer-controlled. The traditional additive manufacturing applications have been used for low production runs of parts with complex shapes and geometric features. Additive manufacturing is also used for topology optimization and it impacts the process and supply chain. This article discusses processes, including vat photopolymerization, material jetting, powder bed fusion, directed energy deposition, material extrusion, binder jetting, and sheet lamination.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"14 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126038863","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Ultrasonic Additive Manufacturing","authors":"N. Sridharan, C. Petrie","doi":"10.31399/asm.hb.v24.a0006574","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006574","url":null,"abstract":"\u0000 Ultrasonic additive manufacturing (UAM) is a solid-state hybrid manufacturing technique that leverages the principles of ultrasonic welding, mechanized tape layering, and computer numerical control (CNC) machining operations to create three-dimensional metal parts. This article begins with a discussion on the process fundamentals and process parameters of UAM. It then describes metallurgical aspects in UAM. The article provides a detailed description of a wide range of mechanical characterization techniques of UAM, namely tensile testing, peel testing, and pushpin testing. The article ends with information on sensor embedding.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"159 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134144040","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
{"title":"Powder Bed Fusion of Polymers","authors":"D. K. Leigh, D. Bourell","doi":"10.31399/asm.hb.v24.a0006543","DOIUrl":"https://doi.org/10.31399/asm.hb.v24.a0006543","url":null,"abstract":"\u0000 Powder bed fusion (PBF) of polymers is a collection of additive manufacturing processes that melt and fuse polymer in a powder bed. This article provides a complete suite of materials and processes involved in PBF of polymers. The discussion includes details of thermal and manufacturing issues, and safety, postprocessing, and finishing considerations, as well as of principal defects in PBF polymer parts and the mechanical properties of the parts produced by PBF. The article provides case studies on the applications of polymer PBF.","PeriodicalId":123541,"journal":{"name":"Additive Manufacturing Processes","volume":"148 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-06-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134189963","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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