Xiaohong Zhang , Yongfei Zhang , Guannan Shi , Jie Gan , Jinpeng Liu , Anshu Dai
{"title":"基于多失效模式划分的多指标退化系统维护与资源准备联合优化","authors":"Xiaohong Zhang , Yongfei Zhang , Guannan Shi , Jie Gan , Jinpeng Liu , Anshu Dai","doi":"10.1016/j.ress.2025.111768","DOIUrl":null,"url":null,"abstract":"<div><div>With the increasing complexity of industrial systems, such as rolling mills, fluids, and pavements often require multiple indicators to reflect the health state. Multiple indicators correspond to multiple fault types, and multiple fault types further correspond to multiple maintenance types, resulting in multiple maintenance times, costs, effects, and demands on maintenance resources. This research focuses on the joint optimization of maintenance and resource preparation for systems with multi-indicator degradation based on multiple failure mode division. Firstly, the joint degradation modeling is conducted based on Copula model, and multiple fault types are defined based on the multiple failure mode division model for the system with two indicator degradation. Secondly, a joint strategy of maintenance and resource preparation is developed. Then, the cost rate model is established to determine the optimal inspection period and resource preparation thresholds, and a probability model of combined state is proposed recursively for relevant probability solutions. Finally, the correctness and efficiency of the model are verified by taking the mill rolls as a case study. The results show that the joint strategy can reduce the maintenance cost compared the strategy of preparing maintenance resources after system fault.</div></div>","PeriodicalId":54500,"journal":{"name":"Reliability Engineering & System Safety","volume":"266 ","pages":"Article 111768"},"PeriodicalIF":11.0000,"publicationDate":"2025-09-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Joint optimization of maintenance and resource preparation of system with multi-indicator degradation based on multiple failure mode division\",\"authors\":\"Xiaohong Zhang , Yongfei Zhang , Guannan Shi , Jie Gan , Jinpeng Liu , Anshu Dai\",\"doi\":\"10.1016/j.ress.2025.111768\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>With the increasing complexity of industrial systems, such as rolling mills, fluids, and pavements often require multiple indicators to reflect the health state. Multiple indicators correspond to multiple fault types, and multiple fault types further correspond to multiple maintenance types, resulting in multiple maintenance times, costs, effects, and demands on maintenance resources. This research focuses on the joint optimization of maintenance and resource preparation for systems with multi-indicator degradation based on multiple failure mode division. Firstly, the joint degradation modeling is conducted based on Copula model, and multiple fault types are defined based on the multiple failure mode division model for the system with two indicator degradation. Secondly, a joint strategy of maintenance and resource preparation is developed. Then, the cost rate model is established to determine the optimal inspection period and resource preparation thresholds, and a probability model of combined state is proposed recursively for relevant probability solutions. Finally, the correctness and efficiency of the model are verified by taking the mill rolls as a case study. The results show that the joint strategy can reduce the maintenance cost compared the strategy of preparing maintenance resources after system fault.</div></div>\",\"PeriodicalId\":54500,\"journal\":{\"name\":\"Reliability Engineering & System Safety\",\"volume\":\"266 \",\"pages\":\"Article 111768\"},\"PeriodicalIF\":11.0000,\"publicationDate\":\"2025-09-29\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Reliability Engineering & System Safety\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0951832025009688\",\"RegionNum\":1,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, INDUSTRIAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Reliability Engineering & System Safety","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0951832025009688","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
Joint optimization of maintenance and resource preparation of system with multi-indicator degradation based on multiple failure mode division
With the increasing complexity of industrial systems, such as rolling mills, fluids, and pavements often require multiple indicators to reflect the health state. Multiple indicators correspond to multiple fault types, and multiple fault types further correspond to multiple maintenance types, resulting in multiple maintenance times, costs, effects, and demands on maintenance resources. This research focuses on the joint optimization of maintenance and resource preparation for systems with multi-indicator degradation based on multiple failure mode division. Firstly, the joint degradation modeling is conducted based on Copula model, and multiple fault types are defined based on the multiple failure mode division model for the system with two indicator degradation. Secondly, a joint strategy of maintenance and resource preparation is developed. Then, the cost rate model is established to determine the optimal inspection period and resource preparation thresholds, and a probability model of combined state is proposed recursively for relevant probability solutions. Finally, the correctness and efficiency of the model are verified by taking the mill rolls as a case study. The results show that the joint strategy can reduce the maintenance cost compared the strategy of preparing maintenance resources after system fault.
期刊介绍:
Elsevier publishes Reliability Engineering & System Safety in association with the European Safety and Reliability Association and the Safety Engineering and Risk Analysis Division. The international journal is devoted to developing and applying methods to enhance the safety and reliability of complex technological systems, like nuclear power plants, chemical plants, hazardous waste facilities, space systems, offshore and maritime systems, transportation systems, constructed infrastructure, and manufacturing plants. The journal normally publishes only articles that involve the analysis of substantive problems related to the reliability of complex systems or present techniques and/or theoretical results that have a discernable relationship to the solution of such problems. An important aim is to balance academic material and practical applications.